DEWALT DCF902 Impact Wrench Instruction Manual

DEWALT DCF902 Impact Wrench Instruction Manual

Descriptions

1. Battery pack
2. Battery release button
3. Variable speed trigger
4. Forward/reverse control button
5. Mode selector
6. Worklights
7. Quick-release chuck (DCF801)
8. Chuck collar (DCF801)
9. Anvil (DCF902)
10. Hog ring (DCF902)

WARNING: Read all safety warnings, instructions, illustrations, and specifications in this manual, including the battery and charger sections provided in an original tool
manual or the separate Batteries and Chargers manual. Manuals can be obtained by contacting Customer Service as described elsewhere in this manual. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury

Definitions: Safety Alert Symbols and Words

This instruction manual uses the following safety alert symbols and words to alert you to hazardous situations and your risk of personal injury or property damage.

DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

(Used without word) Indicates a safety related message.

NOTICE: Indicates a practice not related to personal injury which, if not avoided, may result in property damage.

Intended Use

These impactors are professional power tools and are designed for impact screwdriving applications. The impact function makes these tools particularly useful for driving fasteners in wood, metal and concrete.

DO NOT use under wet conditions or in presence of flammable liquids or gases.

These impactors are professional power tools. DO NOT let children come into contact with the tool. Supervision is required when inexperienced operators use this tool.

GENERAL POWER TOOL SAFETY WARNINGS

WARNING: Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.

SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE.

The term “power tool” in the warnings refers to your mainsoperated (corded) power tool or battery-operated (cordless) power tool.

Work Area Safety

a) Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b) Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
c) Keep children and bystanders away while operating a power tool. Distractions can cause you to lose contro

Electrical Safety

a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
b) Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
c) Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
f) If operating a power tool in a damp location is unavoidable, use a ground fault circuit interrupter (GFCI) protected supply. Use of a GFCI reduces the risk of electric shoc

Personal Safety

a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
b) Use personal protective equipment. Always wear eye protection. Protective equipment such as a dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
c) Prevent unintentional starting. Ensure the switch is in the off- position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents.
d) Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
e) Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away from moving parts.Loose clothes, jewelry or long hair can be caught in moving parts.
g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.
h) Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.

Power Tool Use and Care

a) Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
b) Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
c) Disconnect the plug from the power source and/ or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
e) Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed.
Use of the power tool for operations different from those intended could result in a hazardous situation.
h) Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.

Battery Tool Use and Care

a) Recharge only with the charger specified by the  manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.
b) Use power tools only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire.
c) When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire.
d) Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.
e) Do not use a battery pack or tool that is damaged or modified. Damaged or modified batteries may exhibit unpredictable behavior resulting in fire, explosion or risk of injury.
f) Do not expose a battery pack or tool to fire or excessive temperature. Exposure to fire or temperature above 265 °F (130 °C) may cause explosion.
g) Follow all charging instructions and do not charge the battery pack or tool outside the temperature range specified in the instructions. Charging improperly or at temperatures outside the specified range may damage the battery and increase the risk of fire

Service

a) Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
b) Never service damaged battery packs. Service of battery packs should only be performed by the manufacturer or authorized service provider

Safety Instructions for All Operations

• Wear ear protectors when impact drilling. Exposure to noise can cause hearing loss.
• Hold the power tool by insulated gripping surfaces, when performing an operation where the fastener may contact hidden wiring. Fasteners contacting a “live” wire may make exposed metal parts of the tool “live” and could give the operator an electric shock.

WARNING: Impact wrenches are not torque wrenches. DO NOT use this tool for tightening fasteners to specified torques. An independent, calibrated torque measurement device such as a torque wrench should be used when under tightened or over tightened fasteners can lead to the failure of the joint.

Safety Instructions When Using Long Drill Bits

• Never operate at higher speed than the maximum speed rating of the drill bit. At higher speeds, the bit is likely to bend if allowed to rotate freely without contacting the workpiece, resulting in personal injury.
• Always start drilling at low speed and with the bit tip in contact with the workpiece. At higher speeds, the bit is likely to bend if allowed to rotate freely without contacting the workpiece, resulting in personal injury.
• Apply pressure only in direct line with the bit and do not apply excessive pressure. Bits can bend causing breakage or loss of control, resulting in personal injury

Additional Safety Rules for Impact Drivers

• Use clamps or another practical way to secure and support the workpiece to a stable platform. Holding the work by hand or against your body leaves it unstable and may lead to loss of control.
• Wear safety goggles or other eye protection. Hammering and drilling operations cause chips to fly. Flying particles can cause permanent eye damage.
• Do not operate this tool for long periods of time. Vibration caused by tool action may be harmful to your hands and arms. Use gloves to provide extra cushion and limit exposure by taking frequent rest periods.
• Accessories and tools get hot during operation. Wear gloves when touching them.

Additional Safety Information

WARNING: Never modify the power tool or any part of it. Damage or personal injury could result.

WARNING: ALWAYS use safety glasses. Everyday eyeglasses are NOT safety glasses. Also use face or dust mask if operation is dusty. ALWAYS WEAR CERTIFIED SAFETY EQUIPMENT:

• ANSI Z87.1 eye protection (CAN/CSA Z94.3),
• ANSI S12.6 (S3.19) hearing protection,
• NIOSH/OSHA/MSHA respiratory protection.

WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• lead from lead-based paints,
• crystalline silica from bricks and cement and other masonry products, and
• arsenic and chromium from chemically-treated lumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.
• Avoid prolonged contact with dust from power sanding, sawing, grinding, drilling, and other construction activities. Wear protective clothing and wash exposed areas with soap and water. Allowing dust to get into your mouth, eyes, or lay on the skin may promote absorption of harmful chemicals.

WARNING: Use of this tool can generate and/or disperse dust, which may cause serious and permanent respiratory or other injury. Always use NIOSH/OSHA approved respiratory protection appropriate for the dust exposure. Direct particles away from face and body.

WARNING: Always wear proper personal hearing protection that conforms to ANSI S12.6 (S3.19) during use. Under some conditions and duration of use, noise from this product may contribute to hearing loss.

CAUTION: When not in use, place tool on its side on a stable surface where it will not cause a tripping or falling hazard. Some tools with large battery packs will stand upright on the battery packbut may be easily knocked over

• Air vents often cover moving parts and should be avoided. Loose clothes, jewelry or long hair can be caught in moving parts.

The label on your tool may include the following symbols. The symbols and their definitions are as follows:

V …………………….volts
Hz …………………..hertz
min…………………minutes
or DC……direct current
………………….Class I Construction (grounded)
…/min…………..per minute
BPM………………..beats per minute
IPM………………… impacts per minute
RPM………………..revolutions per minute
sfpm ……………….surface feet per minute
SPM………………..strokes per minute
OPM………………..oscillations per minute
A…………………….amperes
W……………………watts
or AC………..alternating current
or AC/DC….alternating or direct current
 ………………….Class II Construction (double insulated)
no…………………..no load speed
n…………………….rated speed
………………….earthing terminal
…………………safety alert symbol
…………………visible radiation
…………………avoid staring at light
…………………wear respiratory protection
…………………wear eye protection
…………………wear hearing protection
…………………read all documentation
IPXX……………….. IP symbol

ASSEMBLY AND ADJUSTMENTS

WARNING: To reduce the risk of serious personal injury, turn unit off and remove the battery pack before making any adjustments or removing/installing attachments or accessories. An accidental start-up can cause injury

Belt Hook and Bit Clip (Fig. B)

Optional Accessory

WARNING: To reduce the risk of serious personal injury, ONLY use the tool’s belt hook to hang the tool from a work belt. DO NOT use the belt hook for tethering or securing the tool to a person or object during use. DO NOT suspend tool overhead or suspend objects from the belt hook.

WARNING: To reduce the risk of serious personal injury, ensure the screw holding the belt hook is secure.

IMPORTANT: When attaching or replacing the belt hook or bit clip, use only the screw 12 that is provided. Be sure to securely tighten the screw.

The belt hook 11 and bit clip 13 can be attached to either side of the tool using only the screw 12 provided, to accommodate left- or right- handed users. If the belt hook or bit clip is not desired at all, they can be removed from the tool.

To move the belt hook or bit clip, remove the screw that holds it in place then reassemble on the opposite side. Be sure to securely tighten the screw.

Quick-Release Chuck (Fig. C)

NOTE: The chuck accepts 1/4″ (6.35 mm) hex accessories and 1″ (25.4 mm) bit tips only.

Place the forward/reverse button 4 in the lock-off(center) position and remove battery pack before changing accessories.

To install an accessory, fully insert the accessory into the quick-release chuck 7 . The accessory is locked into place (Fig. C).

To remove an accessory, pull the chuck collar 8 away from the front of the tool. Remove the accessory from the quick-release chuck 7 (Fig. C)

Anvil with Hog Ring (Fig. A)

To install an accessory on the hog ring anvil, firmly push accessory onto the anvil 9 . The hog ring 10 compresses to allow the accessory to slide on. After accessory is installed, the hog ring applies pressure to help provide accessory retention.

To remove an accessory, grasp the accessory and firmly pull it off.

OPERATION

WARNING: To reduce the risk of serious personal injury, turn unit off and remove the battery pack before making any adjustments or removing/installing attachments or accessories. An accidental start-up can cause injury.

Precision Drive™ (Fig. A)

In addition to normal impacting modes, this tool features the Precision Drive™ mode which enables greater control in lighter applications to avoid damage to materials or fasteners. It is ideal for light applications such as cabinet hinge screws or machine screws. Precision Drive™ mode will work as a screwdriver in light applications, before hesitating as the screw head reaches the workpiece, and then (if required) start a slow controlled impact to ensure the head ends perfectly flush.

NOTE: This mode is for light duty screwdriving applications. If the tool will not drive a fastener in Precision Drive™ mode, please select Lo Mode which will give the additional power required

Precision Wrench™ (Fig. A)

In addition to normal impacting modes, this tool features the Precision Wrench™ mode which grants the user greater control in both fastening and loosening applications.

When set in forward, the tool will fasten until impact begins. The tool will then pause for 0.5 seconds before continuing to impact, providing the user with greater control and reducing the chance of overtightening or damaging material.
When set in reverse, the tool will impact at a normal speed. Upon sensing that the fastener has broken free, the tool will cease to impact and will reduce speed to help prevent “runoff” of loose hardware.

Installing and Removing the Battery Pack (Fig. D)

NOTE: For best results, make sure your battery pack is fully charged.

To install the battery pack 1 into the tool handle, align the battery pack with the rails inside the tool’s handle and slide it into the handle until the battery pack is firmly seated in the tool and ensure that it does not disengage.

To remove the battery pack from the tool, press the release button 2 and firmly pull the battery pack out of the tool handle. Insert it into the charger.

Proper Hand Position (Fig. E)

WARNING: To reduce the risk of serious personal injury,

ALWAYS use proper hand position as shown.

WARNING: To reduce the risk of serious personal injury,

ALWAYS hold securely in anticipation of a sudden reaction. Proper hand position requires one hand on the main handle 14 .

Variable Speed Trigger and Forward/Reverse Control Button (Fig. A)

The tool is turned on and off by pulling and releasing the variable speed trigger 3 . The farther the trigger is depressed, the higher the speed of the tool. Your tool is equipped with a brake. The chuck will stop as soon as the trigger switch is fully released.

A forward/reverse control button 4 determines the rotational direction of the tool and also serves as a lock-off button.

• To select forward rotation, release the trigger and depress  the forward/reverse control button on the right side of the tool.
• To select reverse, depress the forward/reverse control button on the left side of the tool.

NOTE: The center position of the control button locks the tool in the off position. When changing the position of the control button, be sure the trigger is released.

NOTE: Continuous use in variable speed range is not recommended. It may damage the switch and should be avoided.

NOTE: The first time the tool is run after changing the direction of rotation, you may hear a click on start up. This is normal and does not indicate a problem.

Worklights (Fig. F)

CAUTION: Do not stare into worklights. Serious eye injury could result.

The worklights 6 are located around the quick release chuck or anvil. The worklights are activated when the trigger is depressed. If the trigger switch remains depressed, the worklights will remain on.

The beam will automatically turn off 20 seconds after the trigger switch is released.

NOTE: The worklights are for lighting the immediate work surface and are not intended to be used as a flashlight.

MAINTENANCE

WARNING: To reduce the risk of serious personal injury, turn unit off and remove the battery pack before making any adjustments or removing/installing attachments or accessories. An accidental start-up can cause injury

Cleaning

WARNING: Blow dirt and dust out of all air vents with clean, dry air at least once a week. To minimize the risk of eye injury, always wear ANSI Z87.1 approved eye protection when performing this procedure.

WARNING: Never use solvents or other harsh chemicals for cleaning the non-metallic parts of the tool. These chemicals may weaken the plastic materials used in these parts. Use a cloth dampened only with water and mild soap. Never let any liquid get inside the tool; never immerse any part of the tool into a liquid.

Accessories

WARNING: Since accessories, other than those offered by DeWALT, have not been tested with this product, use of such accessories with this tool could be hazardous. To reduce the risk of injury, only DeWALT recommended accessories should be used with this product.
Recommended accessories for use with your tool are available at extra cost from your local dealer or authorized service center. If you need assistance in locating any accessory, please contact DeWALT Industrial Tool Co., 701 East Joppa Road, Towson, MD 21286, call 1-800-4-DeWALT (1-800-433-9258) or visit our website: www.dewalt.com.

Repairs

The charger and battery pack are not serviceable. There are no serviceable parts inside the charger or battery pack.

WARNING: To assure product SAFETY and RELIABILITY, repairs, maintenance and adjustment (including brush inspection and replacement, when applicable) should be performed by a DeWALT factory service center or a DeWALT authorized service center. Always use identical replacement parts

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Thank you for your purchase. Register your product now for:

• WARRANTY SERVICE: Registering your product will help you obtain more efficient warranty service in case there is a problem with your product.
• CONFIRMATION OF OWNERSHIP: In case of an insurance loss, such as fire, flood or theft, your registration of ownership will serve as your proof of purchase.
• FOR YOUR SAFETY: Registering your product will allow us to contact you in the unlikely event a safety notification is required under the Federal Consumer Safety Act.
• Register online at www.dewalt.com.

Three-Year Limited Warranty

For warranty terms, go to https://www.dewalt.com/support/warranty.

To request a written copy of the warranty terms, contact: Customer Service at DeWALT Industrial Tool Co., 701 East Joppa Road, Towson, MD 21286 or call 1‑800‑4‑DeWALT (1‑800‑433‑9258).

LATIN AMERICA: This warranty does not apply to products sold in Latin America. For products sold in Latin America, see country-specific warranty information contained in the packaging, call the local company or see website for warranty information.

FREE WARNING LABEL REPLACEMENT: If your warning labels become illegible or are missing, call 1‑800‑4‑DeWALT (1‑800‑433‑9258) for a free replacement.

DeWALT Industrial Tool Co., 701 East Joppa Road, Towson, MD 21286
Copyright © 2019, 2021, 2023

The following are trademarks for one or more DeWALT power tools: the yellow and black color scheme, the “D” shaped air intake grill, the array of pyramids on the handgrip, the kit box configuration, and the array of lozenge-shaped humps on the surface of the tool.

References

• DEWALT® Power Tools Official Site | Guaranteed Tough®
• DEWALT® Power Tools Official Site | Guaranteed Tough®

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