NORSE 9683124 Bench Top Band Saw User Manual

NORSE 9683124 Bench Top Band Saw

Product Information

• Model: 9683124
• Product Name: 10 Bench Top Band Saw
• Manufacturer: NORSE
• Website: https://manual-hub.com/.

Product Usage Instructions

Getting Started

1. Read and save these instructions before using the product.
2. Carefully read the instructions before attempting to assemble, install, operate, or maintain the product.
3. Observe all safety information to protect yourself and others from personal injury or property damage.
4. Retain the instructions for future reference.

Assembly/Installation

1. Ensure all supporting structures and load-attaching devices are strong enough to hold the intended loads. Consult a qualified structural engineer if in doubt.
2. Check the electrical requirements. The Band Saw requires a power supply of 120 volt/3.4 amp, single phase, 60 Hz. The standard allowable voltage variation is plus or minus 10%.
3. Gather the tools needed: Standard mechanic’s hand tool set.
4. Unpack the product carefully, keeping the packing materials until after inspecting for damage and completeness. Set aside any loose parts.
5. Inspect the unit for any damage that may have occurred during transit. Check for loose, missing, or damaged parts. File shipping damage claims with the carrier if necessary.
6. Visually inspect all tools before use and perform regular periodic maintenance inspections. Ensure the voltage labeled on the unit matches your power supply.

Unpacking

1. Take precautions when using lifting equipment to avoid touching overhead power lines, piping, lighting, etc.
2. The Band Saw weighs approximately 77 lbs. Use proper tools, equipment, and qualified personnel during unpacking and installation.
3. Handle the carton with care to avoid damage. Store and unpack the carton with the correct side up.
4. Inspect the Band Saw carefully for any damage that may have occurred during transit. Check for loose, missing, or damaged parts. File a claim with the carrier immediately if damage or loss has occurred. Report missing parts to the dealer.
5. The Band Saw is shipped partially assembled. The end user will need to assemble loose parts to the machine.

Maintenance/Repair

1. The tool has a protective coating that must be removed for proper fit and operation. Use mild solvents such as mineral spirits and a soft cloth to remove the coating. Nonflammable solvents are recommended. After cleaning, apply a light coating of oil to all exposed metal surfaces. Paste wax is recommended for the tabletop.
2. Avoid using highly volatile solvents and keep cleaning solutions away from painted components to prevent deterioration of the finishes. Use soap and water on painted components.

For more detailed information on operating instructions, safety precautions, troubleshooting, and maintenance/repair, please refer to the complete user manual available at https://manual-hub.com/.

Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! retain instructions for future reference.

• Model #: ____
• Serial #: _____
• Purchase Date: ___

GETTING STARTED

Structural Requirements
Make sure all supporting structures and load attaching devices are strong enough to hold your intended loads. If in doubt, consult a qualified structural engineer.

Electrical Requirements
The power supply to the Band Saw needs to be 120 volt/ 3.4 amp, single phase, 60 Hz. The standard allowable voltage variation is plus or minus 10%.

Tools Needed:
Standard mechanic’s hand tool set.

UNPACKING

Warning:
Be careful not to touch overhead power lines, piping, lighting, etc. if lifting equipment is used. Band Saw weighs approximately 77 lbs, proper tools, equipment and qualified personnel should be employed in all phases of unpacking and installation.

• Carton should be handled with care to avoid damage from dropping, bumping, etc. Store and unpack carton with correct side up. After unpacking Band Saw, inspect carefully for any damage that may have occurred during transit. Check for loose, missing or damaged parts. If any damage or loss has occurred, claim must be filed with carrier immediately. Check for completeness. Immediately report missing parts to dealer.
• Band Saw is shipped partially assembled. End user will need to assemble loose parts to machine.

IMPORTANT:
The tool has been coated with a protective coating. In order to ensure proper fit and operation, the coating must be removed. Remove coating with mild solvents such as mineral spirits and a soft cloth. Nonflammable solvents are recommended. After cleaning, cover all exposed metal surfaces with a light coating of oil.Paste wax is recommended for table top.

Caution:
Never use highly volatile solvents. Avoid getting cleaning solution on paint as it may tend to deteriorate these finishes. Use soap and water on painted components.

Contents:

• Band Saw (1)
• Table (1)
• Guide rail (1)
• Rip fence with knob (1)
• Miter gauge assembly (1)
• Pushstick (1)
• Hardware bag (1) – Includes: M6 x 30 hex head bolt and nut; four each hex bolts and M6 serrated washers; four each wing nut bolts and washers.
• Operating Instructions and Parts Manual (1)

Unpack:
Do not discard packing materials until after machine has been inspected for damage and completeness. Locate loose parts and set aside.

Inspect:

• After unpacking the unit, carefully inspect for any damage that may have occurred during transit. Check for loose, missing or damaged parts. Shipping damage claims must be filed with the carrier.
• All tools should be visually inspected before use, in addition to regular periodic maintenance inspections.
• Be sure that the voltage labeled on the unit matches your power supply.

SAFETY RULES

Warning
For your own safety, read all of the instructions and precautions before operating tool.

PROPOSITION 65 WARNING:
Some dust created by using power tools contain chemicals known to the state of California to cause cancer, birth defects or other reproductive harm.

Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks and cement and other masonry products.

• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area and work with approved safety equipment. Always wear OSHA/NIOSH approved, properly fitting face mask or respirator when using such tools.

Warning
Always follow proper operating procedures as defined in this manual even if you are familiar with the use of this or similar tools. Remember that being careless for even a fraction of a second can result in severe personal injury.

Be Prepared for Job

• Wear proper apparel. Do not wear loose clothing, gloves, neckties, rings, bracelets or other jewelry which may get caught in moving parts of machine.
• Wear protective hair covering to contain long hair.
• Wear safety shoes with non-slip soles.
• Wear safety glasses complying with United States ANSI Z87.1. Everyday glasses have only impact resistant lenses. They are NOT safety glasses.
• Wear face mask or dust mask if operation is dusty.
• Be alert and think clearly. Never operate power tools when tired, intoxicated or when taking medications that cause drowsiness.

Prepare Work Area for Job

• Keep work area clean. Cluttered work areas invite accidents.
• Do not use power tools in dangerous environments. Do not use power tools in damp or wet locations. Do not expose power tools to rain.
• Work area should be properly lighted.
• Proper electrical receptacle should be available for tool. Three-prong plug should be plugged directly into properly grounded, three-prong receptacle.
• Extension cords should have a grounding prong and the three wires of the extension cord should be of the correct gauge.
• Keep visitors at a safe distance from work area.
• Keep children out of workplace. Make workshop childproof. Use padlocks, master switches or remove switch keys to prevent any unintentional use of power tools.

Tool Should Be Maintained

• Always unplug tool prior to i nspection.
• Consult manual for specific maintaining and adjusting procedures.
• Keep tool lubricated and clean for safest operation.
• Remove adjusting tools. Form habit of checking to see that adjusting tools are removed before switching machine on.
• Keep all parts in working order. Check to determine that the guard or other parts will operate properly and perform their intended function.
• Check for damaged parts. Check for alignment of moving parts, binding, breakage, mounting and any other condition that may affect a tool’s operation.
• A guard or other part that is damaged should be properly repaired or replaced. Do not perform makeshift repairs. (Use parts list provided to order repair parts.)

Know How to Use Tool

• Use right tool for job. Do not force tool or attachment to do a job for which it was not designed.
• Disconnect tool when changing the blade.
• Avoid accidental start-up. Make sure that the tool is in the OFF position before plugging in.
• Do not force tool. It will work most efficiently at the rate for which it was designed.
• Keep hands away from moving parts and cutting surfaces.
• Never leave tool running unattended. Turn the power off and do not leave tool until it comes to a complete stop.
• Do not overreach. Keep proper footing and balance.
• Never stand on tool. Serious injury could occur if tool is tipped or if blade is unintentionally contacted.
• Know your tool. Learn the tool’s operation, application and specific limitations.
• Use recommended accessories. Use of improper accessories may cause risk of injury to persons.
• Handle workpiece correctly. Protect hands from possible injury.
• Turn machine off if it jams. Blade jams when it digs too deeply into workpiece. (Motor force keeps it stuck in the work.) Do not remove jammed or cut off pieces until the saw is turned off, unplugged and the blade has stopped.
• Maintain proper adjustment of blade tension, blade guides and thrust bearings.
• Adjust upper guide to just clear workpiece.
• Hold workpiece firmly against table.
• DIRECTION OF FEED: Feed work into a blade or cutter against the direction of rotation of the blade or cutter only.

Warning
The operation of any power tool can result in foreign objects being thrown into the eyes, which can result in severe eye damage. Always wear safety goggles complying with United States ANSI Z87.1 before commencing power tool operation.

Think safety!
Safety is a combination of operator common sense and alertness at all times when tool is being used.

SPECIFICATIONS

The NORSE 10″ Bench Top Band Saw features welded steel frame construction and a solid cast iron table surface to insure durability. It is designed for cutting hard and soft woods. The saw is equipped with a miter gauge for performing many different operations. A convenient quick tensioning and comprehensive tracking mechanism makes blade changing quick and easy. Saw also features a rip fence and dust collection port.

• Depth of throat at 90° 91⁄2˝
• Maximum depth of cut at 90° 4˝
• Maximum depth of cut at 45° 2˝
• Table size 131⁄4 x 131⁄4˝
• Table tilt 0° to 45°
• Wheel diameter 10˝
• Blade length 673⁄8˝
• Blade width 1/4 – 1/2˝
• Blade speed 2900 FPM
• Motor 1/3 HP, 120V, 3.4A, 60 Hz, 1720 RPM
• Overall dimensions 21 x 161⁄2 x 34˝
• Weight 70 lbs
• Shipping weight 77 lbs
• Dust collection port 2, 21⁄2 and 4˝

ASSEMBLY

Refer to Figures 4, 5, 6 and 8.

Caution
Do not attempt assembly if parts are missing. Use this manual to order repair parts.

The machine is supplied partly assembled. Prior to use, the following items have to be installed: Table, Guide Rail, Rip Fence, Dust Collector (not included) and Rip Fence.

Warning
To avoid injury, do not attempt to run or use this machine until all parts are assembled and working properly.

Assemble Table to Trunnion
Refer to Figure 1

Assemble the table on to the upper table trunnion, taking care when passing the saw blade through the slot of the table.

1. Attach M6 x 30 hex head bolt and nut (Stop Bolt) into hole next to the insert on table bottom.
2. Locate four hex bolts and four M6 serrated washers from the bag of loose parts. Mount the table to the upper table trunnion and install a bolt with washer in each hole, and then tighten with adjustable wrench.

Centering the Table
Refer to Figure 1

1. Loosen the four hex bolts mounting the table to the upper table trunnion.
2. Move the table sideways as required, until the saw blade runs through the center of the table insert.
3. If moving the upper table trunnion is not enough to center the table, loosen the four flange nuts holding the lower table trunnion and move the table sideways to place the table in the center.
4. Re-tighten hex bolts for trunnion and flange nuts, and recheck the saw blade position.

Setting Table Square to Saw Blade
Refer to Figures 2 and 3.

Loosen the knob on the lower table trunnion and place a suitably sized square against the saw blade. If the table requires adjustment, proceed as follows:

1. Using a wrench, release the hex nut on the bolt (see Figure 2). Place the wrench on the hex bolt and adjust until the table is square to the saw blade.
2. Tighten the hex nut and recheck the saw blade and the table for squareness.
3. Lock the table into position and check that the indicator reads zero degrees on the side of the lower table trunnion. Loosen the screw securing the indicator and reset if necessary to give zero degree reading (see Figure 3).

Fasten Guide Rail
Refer to Figure 4.

• Fasten the guide rail with four each wing nut bolts and washers to the table.

Install Rip Fence
Refer to Figure 5.

• Lay the rip fence onto the guide rail. Adjust the rip fence parallel to the saw blade. Tighten rip fence handle by pressing downward.

Stabilize Machine
Refer to Figure 6.

• To ensure sufficient upright stability of the machine it should be bolted to floor, bench or worktable. For this purpose 8mm holes are provided in the machine’s base. Mounting hardware not provided.

Use Suitable Dust Collector
Refer to Figure 6 and 8.

• The band saw has a dust port included that will accommodate 2″, 21⁄2″ and 4″ dust collection hoses.

It is recommended that when in use, the band saw is connected to a suitable dust collector.

INSTALLATION

Electrical Connections

• Warning: All electrical connections must be performed by a qualified electrician.
• Warning: Make sure the unit is off and disconnected from the power source any time the wiring is inspected.

Power Source

• The Band Saw is prewired for 120 volts, 60 HZ power source.
• The motor is designed for operation on the voltage and frequency specified. Normal loads will be handled safely on voltages not more than 10% above or below the specified voltage.
• Running the unit on voltages that are not within the range may cause overheating and motor burn-out. Heavy loads require that the voltage at motor terminals be no less than the voltage specified. The power supply to the motor is controlled by a single-pole toggle switch.

Grounding Instructions

Warning
Improper connection of equipment grounding conductor can result in the risk of electrical shock. Equipment should be grounded while in use to protect the operator from electrical shock.

• Check with a qualified electrician if grounding instructions are not understood or if in doubt as to whether the tool is properly grounded.
  This tool is equipped with an approved 3-conductor cord rated at 150V and a three-prong grounding type plug or your protection against shock hazards.

• The grounding plug should be plugged directly into a properly installed and grounded 3- 3-prong grounding-type receptacle, as shown (Figure 9).

• Do not remove or alter the grounding prong in any manner. In the event of a malfunction or breakdown, grounding provides a path of least resistance to electrical shock.

Warning:
Do not permit fingers to touch the terminals of the plug when installing or removing from the outlet.

• The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances. Do not modify the plug provided. If it will not fit in the outlet, have the proper outlet installed by a qualified electrician.
• Inspect tool cords periodically, and if damaged, have them repaired by an authorized service facility.
• The Green (or green and yellow) conductor in the cord is the grounding wire. If repair or replacement of the electric cord or plug is necessary, do not connect the green (or green and yellow) wire to a live terminal.

Where a 2-prong wall receptacle is encountered, it must be replaced with a properly grounded 3-prong receptacle installed in accordance with National Electric Code and local codes and ordinances.

Warning:
This work should be performed by a qualified electrician.

A temporary 3-prong to 2-prong grounding adapter (see Figure 10) is available for connecting plugs to a two pole outlet if it is properly grounded.

• Do not use a 3-prong to 2-prong grounding adapter unless permitted by local and national codes and ordinances. (A 3-prong to 2-prong grounding adapter is not permitted in Canada.) Where permitted, the rigid green tab or terminal on the side of the adapter must be securely connected to a permanent electrical ground such as a properly grounded water pipe, a properly grounded outlet box or a properly grounded wire system.
• Many cover plate screws, water pipes and outlet boxes are not properly grounded. To ensure proper ground, grounding means must be tested by a qualified electrician.

Extension Cords

• The use of any extension cord will cause some drop in voltage and loss of power.
• Wires of the extension cord must be of sufficient size to carry the current and maintain adequate voltage.
• Use the table to determine the minimum wire size (A.W.G.) extension cord.
• Use only 3-wire extension cords having 3-prong grounding type plugs and 3-pole receptacles which accept the tool plug.
• If the extension cord is worn, cut, or damaged in any way, replace it i mmediately.

Extension Cord Length and Gauge

Length/A.W.G.

• Up to 25 ft. 18
• 25 to 100 ft. 16
• 100 to 150 ft. 14

NOTE Using extension cords over 150 ft. long is not recommended.

Warning:
This machine must be grounded. To avoid electrocution or fire, any repairs to electrical system should be done only by a qualified electrician, using genuine replacement parts.

OPERATION

Safety Precautions

Warning
Always observe the following safety precautions.

• Whenever adjusting or replacing any parts on the band saw turn, switch off and remove plug from power source.
• Make sure the blade guides are positioned correctly.
• Use the appropriate blade for the workpiece that is being cut.
• Use a sharp blade. Replace dull blades or blades which are missing teeth.
• Make sure the blade is tensioned properly and going in the right direction.
• Use the proper blade speed for the work.
• For optimum performance, do not stall the motor or reduce the speed. Use the proper feed pressure.
• Secure the workpiece in a stable position.
• Check that all guards are attached.
• After turning the switch on, let the blade come to full speed.
• Keep hands away from the blade and all moving parts.
• Always wear eye protection or a face shield.
• Always stop the band saw before removing scrap pieces from the table.
• Never attempt to saw stock that does not have a flat surface, unless a suitable support is used.
• Always hold the material firmly and feed it into the blade at a moderate speed.
• Always turn off the machine if the material is to be backed out of an uncompleted cut.
• Make sure that the blade tension and blade tracking are properly adjusted.
• Make “relief” cuts before cutting long curves.
• Release blade tension when the saw will not be used for a long period of time.

ON/OFF Switch
Refer to Figure 11.

Warning
Before starting check if any part of your band saw is missing, malfunctioning, or has been damaged or broken, such as the motor switch, or other operation control, a safety device or the power cord, turn the band saw off and unplug it until the particular part is properly repaired or replaced.

• The ON/OFF switch is located on the left front of the saw column.
• To turn the saw ON, pull the switch to the up position. To turn the saw OFF, push the switch to the down position.
• The saw can be locked from unauthorized use by locking the switch. To lock the switch:

1. Turn the switch to the OFF position and disconnect the saw from the power source.
2. Pull the key out. The switch cannot be turned on with the key removed.

NOTE:
Should the key be removed from the switch at the ON position, the switch can be turned off but cannot be turned on again.

• To replace the key, slide the key into the slot on the switch until it snaps.

Adjustments

• The blade tracking, tension, and blade guides have been properly adjusted at the factory. However, the adjustments may change while the saw is in transit.
• It is recommended to verify these adjustments before operating the saw.

Changing and Adjusting the Saw Blade

• This band saw is factory-equipped with a general-purpose wood-cutting blade; the saw blade is set prior to delivery.
• To change the saw blade, the following procedure must be followed:

Warning
To avoid injury from unexpected starting, whenever changing the saw blade or carrying out adjustments, switch the band saw off and remove the power cord from the main outlet. To avoid injury to hands when handling the saw blade, wear gloves whenever necessary.

1. Remove the rip fence, the guide rail, the wing nut, and screw from the table.
2. Open the upper and lower doors by turning the door locking knobs.
3. Loosen the tracking lock knob (See figure 13, page 9).
4. Loosen the blade tension by turning the blade tension knob on the top of the upper wheel housing counterclockwise until the saw blade has slackened (viewed from above). See Figure 12.
5. Remove the saw blade from the upper and lower wheels. When fitting the new saw blade ensure the blade teeth are pointing downwards and towards you at the position where the saw blade passes through the table.
6. Re-tension the new saw blade and check the saw blade tracking by turning the upper wheel by hand. The saw blade should run in the center of the band saw wheels. If needed adjust the tracking of the saw blade, follow procedures for “Tracking the Saw Blade”.
7. Tighten the tracking lock knob.
8. Replace the rip fence, the guide rail, the wing nut, and the screw to the table.
9. Close the upper and lower doors by turning the door locking knobs before reconnecting the power supply.

Tracking the Saw Blade
Refer to Figure 13.

Set the tracking of the saw blade before setting the blade guides.

1. Once the saw blade is installed and tensioned, track the saw blade by adjusting the tracking knob by hand.
2. The saw blade should run in the center of the band saw wheels.
3. When the correct adjustment is achieved lock the tracking knob with the tracking lock knob.

Setting the Cutting Height
Refer to Figure 13.

The upper blade guide should be set as close as practical against the workpiece.

1. To adjust this height, loosen the guide post lock knob at the side of the upper wheel housing.
2. Set the blade guide to the required height by turning the guide post adjusting knob.
3. Tighten the guide post locking knob after setting.

Aligning the Upper Blade Guide
The upper blade guide consists of:

• A thrust bearing (supporting the band saw blade from the rear).
• Two guide bearings (providing lateral support).

All bearings need to be readjusted after every band saw blade change and/or tracking adjustment.

NOTE:
Periodically check all bearings for wear, if necessary replace both guide bearings at the same time.

Adjusting the Thrust Bearing
Refer to Figure 14.

1. If necessary, align and tighten the band saw blade.
2. Loosen the fixing screw of the upper blade guide.
3. Align the upper blade guide
4. Tighten the upper blade guide’s fixing screw.
5. Loosen the thrust bearing’s lock screw.
6. Adjust thrust bearing position (distance thrust bearing – band saw blade = 0.5 mm – if the band saw blade is turned by hand, it must not touch the thrust bearing).
7. Tighten the thrust bearing lock screw.

Adjusting the Guide Bearings
Refer to Figure 15.

1. Loosen knurled nut.
2. Set guide bearings with the knurled thumb screws against the band saw blade.
3. Turn band saw wheel by hand in a clockwise direction several times to bring the guide bearings in correct position – both guide bearings should just touch the band saw blade.
4. Retigthen knurled nut to lock the knurled thumb screw.

Aligning the Lower Blade Guide
The lower blade guide consists of:

• A thrust bearing (supporting the band saw blade from the rear).
• Two guide bearings (providing lateral support).

These parts need to be readjusted after every band saw blade change or tracking adjustment:

NOTE:
Periodically check thrust bearings and guide bearings for wear, if necessary replace both guide bearings at the same time.

Basic Alignment
Refer to Figures 16 and 18.

1. Open the lower housing door.
2. Loosen lower blade guide fixing-screw with an open jaw wrench.
3. Adjust position of lower blade guide until band saw blade is centered between the guide bearings.
4. Tighten fixing-screw.

Adjusting the Thrust Bearing
Refer to Figure 17.

1. Loosen the thrust bearing’s lock screw.
2. Adjust thrust bearing position (A) (distance thrust bearing -band saw blade = 0.5 mm – if the band saw blade is turned by hand, it must not touch the thrust bearing).
3. Tighten the thrust bearing lock screw.

Adjusting the Guide Bearings
Refer to Figure 19.

1. Loosen screws (B).
2. Set guide bearings against the band saw blade.
3. Turn the band saw wheel by hand in a clockwise direction several times to bring the guide bearings in correct position –both guide bearings should just touch the band saw blade.
4. Tighten screws (B) again.
5. Close the lower housing door.

Tilting the Table
For bevel cuts, the table tilts 0 through 45 degrees.

1. To tilt the table, loosen the handle on the table trunnion, set the table to the required angle and tighten the handle again (see Figure 19).
2. It is recommended to verify the correct angle setting using an angle guide, or by making trial cuts in scrap wood. Adjust the indicator accordingly by using a Phillips head screwdriver.

Adjusting the Rip Fence
Refer to Figure 20.

The locking pressure of the rip fence has been factory set; if adjustment is required proceed as follows:

1. Raise the fence handle to horizontal position.
2. Turn the fence handle clockwise to increase clamping pressure, counterclockwise to decrease clamping pressure.
3. After turning the fence handle counterclockwise, slide the rip fence to the desired position on the guide rail.
4. The fence handle has a cam action, press down the handle to clamp tightly to the table after setting rip fence to desired position.

NOTE:
Do not adjust the fence handle such that excessive pressure is exerted during operation – this may lead to deformation of the end clamp at the rear of the rip fence. Set the fence handle to apply just enough pressure to secure fence position during cutting

Blade Selection

• Blades vary depending on the type of material, size of workpiece, and type of cut that is being performed.
• Characteristics that make blades different are width, thickness, and pitch.

Blade Width

• The width of the blade describes the distance from tip of a tooth to the back of the blade.
• The width of the blade affects the rigidity of the blade. A wider blade wanders less and produces a straighter cut.
• The width of the blade also limits the smallest radius that can be cut. A 1/4˝ wide blade can cut about a 1/2˝ radius.

Blade Thickness

• Blade thickness describes the distance between the sides of the blade. A thicker blade has more rigidity and stronger teeth.
• A narrow thick blade is used to cut curves while a wide thin blade is used to make long, straight cuts.

Blade Pitch

• Pitch describes the number of teeth per inch or tooth size. A blade with more teeth per inch produces a smoother cut.
• The type of material being cut determines the number of teeth that should be in contact with the work.
• For soft materials, the proper blade has between 6 to 8 teeth per inch.
• When cutting hard materials, where shocking is more detrimental, use a blade with 8 to 12 teeth per inch.
• There should always be at least three teeth in contact with cut to avoid a shocking blade.
• lade shocking occurs when the pitch is too large and the blade tooth encounters too much material. This can strip teeth from the blade.
• Blade manufacturers are prepared to supply information about blades for specific applications.

Type of Cut

• Contour cutting is done by guiding the workpiece freehanded to produce curved shapes.
• Beveled cutting is done by tilting the saw table and using the proper work guide method.
• Regardless of which work guiding method is used, a workpiece that overhangs the table by more than 5˝ needs proper support.

Contour Sawing

• When contour sawing, use both hands to keep the workpiece flat against the table and guide it along the desired path.
• Avoid positioning hands in line with the blade. If hands slip, they could contact the blade.
• Try to stand to the front of the saw and use your hands over the portion of the table which is to the right of the blade before cutting.
• Cut small corners by sawing around them. Saw to remove scrap until the desired shape is obtained.

Bevel Cutting
Perform bevel cutting by tilting the table to the desired degree.

1. Unlock the table by loosening the locking handle located on the backside of the unit.
2. Tilt the table to the desired position.
3. Lock the table in position by tightening the locking handle.

Miter Gauge
Use a miter gauge for securing and holding the workpiece at a desired angle to produce angled cuts. Use a scale to adjust the gauge to the desired angle.

Warning:
Never use a miter gauge and rip the fence at the same time. The blade might bind in the workpiece. The operator could be injured and/or the workpiece could be damaged.

Blade Cleaning Brush
Make sure that the brush (located in the lower housing) is in contact with the blade to properly remove foreign particles from the drive wheel.

Push Stick
The push stick protects against accidental contact with the saw blade.

• Always use the push stick when the distance between the saw blade and the rip fence is less than 5 inches.
• Hold the push stick at an angle of 25-30 degrees to the table surface and guide the workpiece through the blade.

MAINTENANCE

Steps required to keep the saw in optimum operating condition have been described under “Operating Instructions.” The Safety Precautions should be performed before operation.

For proper maintenance:

• Keep the saw clean and dry. Sweep off spots where chips have collected.
• Lubricate the unpainted surfaces with a light application of medium-consistency machine oil to prevent corrosion after cleaning.
• Replace dull blades and blades from which teeth have been stripped. A clean saw with a sharp blade will yield the best cut.
• Internal parts of the band saw have been completely lubricated at the factory and do not need to be relubricated.
• Make certain that the saw is disconnected from the power source before attempting to service or remove any component.
• Any attempt to repair the motor may create a hazard unless repair is done by a qualified service technician.

TROUBLESHOOTING GUIDE

REPAIR PARTS

REPAIR PARTS ILLUSTRATION FOR 9683124 10˝ BENCH TOP BAND SAW

• (Δ) Not shown.
• (*) Standard hardware item, available locally.
• (N/A) Not available as the replacement part.

• (Δ) Not shown.
• (*) Standard hardware item, available locally.
• (NA) Not available as the replacement part.

Warranty

NORSE by C.H. Hanson warrants their products to be free of defects in material or workmanship. This warranty does not cover defects due directly or indirectly to misuse, abuse, normal wear and tear, failure to properly maintain the product, heated, ground or otherwise altered, or used for a purpose other than that for which it was intended. The warranty does not cover expendable and/or worn parts (i.e. v-belts, screws, abrasives, jaws), damage to tools arising from alteration, abuse or use other than their intended purpose, packing, and freight. The duration of this warranty is expressly limited to the terms noted below beginning from the date of delivery to the original user.

• The NORSE branded items carry the following warranties on parts: All NORSE branded Tools and Accessories 1 YEAR

The obligation of NORSE by C.H. Hanson is limited solely to the repair or replacement, at our option, at its factory or authorized repair agent of any part that should prove inoperable. Purchaser must lubricate and maintain the product under normal operating conditions at all times. Prior to operation become familiar with the product and the included materials, i.e. warnings, cautions, and manuals.

Failure to follow these instructions will void the warranty.
This warranty is the purchaser’s exclusive remedy against C. H. Hanson for any inoperable parts in its product. Under no circumstances is C. H. Hanson liable for any direct, indirect, incidental, special, or consequential damages including loss of profits in any way related to the use or inability to use our products. This warranty gives you specific legal rights which may vary from state to state.

SERVICE & REPAIR

1. If a NORSE product requires a repair or warranty service DO NOT return the product to the place of purchase.
2. All warranty-related work must be evaluated and approved by NORSE.
3. Prior to returning any item, the user must obtain factory approval and a valid RGA number.
4. For instructions and RGA number call toll-free 800-827-3398.

NORSE – a C.H. Hanson brand
2000 N. Aurora Rd., Naperville, IL 60563 U.S.A. or call: 1-800-827-3398.

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