Husqvarna T540XP Mark III Gas Chainsaw User Manual

T540XP® Mark III
Operator’s manual

Introduction

Intended use
This product is for professional tree maintenance such as pruning and to disassemble trees in sections.
Note: National regulations can set limit to the operation of the product.
Product description
The Husqvarna T540XP® Mark III is a chainsaw model with a combustion engine.
Work is constantly in progress to increase your safety and efficiency during operation. Speak to your servicing dealer for more information.

Product overview

1. Front handguard
2. Stop switch
3. Brake band
4. Top handle
5. Air filter cover
6. Start lever
7. Rope eyelet
8. Air purge bulb
9. Fuel tank cap
10. Clutch
11. Starter rope handle
12. Starter housing
13. Front handle
14. Oil tank cap
15. Bar tip sprocket
16. Saw chain
17. Guide bar
18. Throttle trigger| 19. Throttle trigger lockout
20. Belt eyelet
21. Clutch cover
22. Chain tensioning screw
23. Product and serial number plate
24. Chain catcher
25. Spiked bumper
26. Oil pump adjustment screw
27. Guide bar cover
28. Operator’s manual
29. Combination wrench
30. Bar nut
31. Air filter
32. Spark plug cap
33. Spark plug
34. Vibration element
35. Muffler and spark arrester screen
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Symbols on the product

| Be careful and use the product correctly. This product can cause serious injury or death to the operator or others.
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| Read the operator’s manual carefully and make sure that you understand the instructions before you use this product.
| Always wear approved protective helmet, approved hearing protection and eye protection.
| Stop.
| Chain brake, engaged (right). Chain brake, disengaged (left).
| Air purge bulb.
| Adjustment of the oil pump.
| Fuel.
| Chain oil.
| Both of the operator’s hands must be used to operate the chainsaw.
| Never operate the chainsaw holding it with one hand only.
| Never let the guide bar tip come in contact with any object.
| Warning! Kickback may occur when the  nose or tip of the guide bar touches an object, and cause a lightning fast reverse reaction, kicking the guide bar up and towards the operator. May cause serious personal injury.
| Computed kickback bar stopping angle without actuated chainbrake, CKA wob.
| Computed kickback bar stopping angle with actuated chainbrake, CKA wb.
| Recommended cutting equipment in this example: Guide bar length 14 in, maximum nose  radius 8 Teeth and chain type Husqvarna SP21G.
yyyywwxxxx| The rating plate or the laser printing shows the serial number. yyyy is the production year and ww is the production week.

Note: Other symbols/decals on the product refer to certification requirements for certain markets.
EPA III

The Emissions Compliance Period referred to on the Emission Compliance label indicates the number of operating hours for which the engine has been shown to meet Federal emissions requirement. Maintenance, replacement or repair of the emission control devices and system may be performed by any nonroad engine repair establishment or individual.

EMISSION CONTROL LABEL ABBREVIATIONS

General| Exhaust emission control systems| Evaporative emission control systems
ECS| Emission control system| ECM| Engine control module (Autotune)| C| Coextruded (Multilayer)
EXH/EVP| Exhaust and Evapora- tive| EM| Engine modification| N| Nylon
HRS| Hours| OC| Oxidizing Catalyst| P| Treated HDPE or PE
REGS| Regulations| TWC| Three way catalyst| S| Sealed
SORE| Small off road engines|
US EPA| United States Environmental Protection Agency

California Proposition 65

WARNING!
The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.

Safety

Safety definitions
The definitions below give the level of severity for each signal word.
WARNING: Injury to persons.
CAUTION: Damage to the product.
Note: This information makes the product easier to use.
General safety instructions
WARNING: Read the warning instructions that follow before you use the product.

• A chainsaw is a dangerous tool if used carelessly or incorrectly and can cause serious injury or death. It is very important that you read and understand the contents of this operator’s manual.
• Under no circumstances may the design of the product be modified without the permission of the manufacturer. Do not use a product that appears to have been modified by others and only use accessories recommended for this product. Nonauthorized  modifications and/or accessories can result in serious personal injury or the death of the operator or others. Your warranty may not cover damage or liability caused by the use of nonauthorized accessories or replacement parts.
• The inside of the muffler contain chemicals that may be carcinogenic. Avoid contact with these elements in the event of a damaged muffler.
• Long term inhalation of the engine’s exhaust fumes, chain oil mist and sawdust can represent a health risk.
• This product produces an electromagnetic field during operation. This field may under some circumstances interfere with active or passive medical implants. To reduce the risk of serious or fatal injury, we recommend persons with medical implants to consult their physician and the medical implant manufacturer before operating this product.
• The information in this operator’s manual is never a substitute for professional skills and experience. If you get into a situation where you feel unsafe, stop and seek expert advice. Contact your servicing dealer or an experienced chainsaw user. Do not attempt any task that you feel unsure of!
• When using this product, a fire extinguisher should be available.
• Keep handles dry, clean and free of oil.
• Beware of carbon monoxide poisoning. Operate the product in well ventilated areas only.
• Do not attempt a pruning or limbing operation in a standing tree unless specifically trained to do so.

Safety instructions for operation
WARNING: Read the warning instructions that follow before you use the product.

• This top handle chainsaw is designed specifically for tree surgery and maintenance in the tree. Due to the special compact handle design (closely spaced handles), there is an increased risk of losing control. For this reason these special chainsaws should be used only for work in a tree by persons who are trained in special cutting and working techniques and who are properly secured (lift bucket, ropes, safety harness). Regular chainsaws (with wider spaced handles) are recommended for all other cutting work at ground level.
• Working in a tree requires the use of special cutting and working techniques which must be observed in order to reduce the increased risk of personal injury. Never work in a tree unless you have received specific, professional training for such work, including training in the use of safety and other climbing equipment, such as harnesses, ropes, belts, climbing irons, snap hooks, carabiners, etcetera.
• Never attempt to catch falling sections. Never cut in the tree when you are only secured with one rope. Always use two secured ropes.
• During critical felling operations, hearing protectors should be lifted immediately when the sawing is completed so that sounds and warning signals can be heard.
• Before using this product you must understand the effects of kickback and how to avoid them. Refer to Kickback information on page 14 for instructions.
• Never use a product that is faulty. Carry out the safety checks, maintenance and service instructions described in this manual. Some maintenance and service measures must be carried out by trained and qualified specialists. Refer to Maintenance on page 19 for instructions.
• Never use the product with visible damage to the spark plug cap and ignition cable. A risk of sparking arises, which can cause a fire.
• Never use the product if you are fatigued, while under the influence of alcohol or drugs, medication or anything that could affect your vision, alertness, coordination or judgement.
• Do not use the product in bad weather such as dense fog, heavy rain, strong wind, intense cold, etcetera. Working in bad weather is tiring and often brings added risks, such as icy ground, unpredictable felling direction, etcetera.
• Faulty cutting equipment or the wrong combination of guide bar and saw chain increases the risk of kickback! Only use the guide bar and saw chain combinations we recommend, and follow the filing instructions. Refer to Accessories on page 32 for instructions.
• Never start a product unless the guide bar, saw chain and all covers are fitted correctly. Refer to Assembly on page 11 for instructions. Without a guide bar and saw chain attached to the product the clutch can come loose and cause serious injury.

• Never start the product indoors. Exhaust fumes can be dangerous if inhaled.

• Observe your surroundings and make sure that there is no risk of people or animals coming in contact with or affect your control of the product.
  

• Lack of concentration can lead to kickback if the kickback zone of the bar accidentally touches a branch, nearby tree or some other object.

• Never use a chainsaw by holding it with one hand. A chainsaw is not safely controlled with one hand; you can cut yourself. Always have a secure, firm grip around the handles with both hands.

• Always hold the chainsaw firmly with your right hand on the top handle and your left hand on the front handle. Wrap your fingers and thumbs around the handles. You should use this grip whether you are right handed or left handed. This grip minimizes the effect of kickback and lets you keep the chainsaw under control. Do not let go of the handles!
  

• Never use the chainsaw above shoulder height.
  

•  Do not use the product in a situation where you cannot call for help in case of an accident.

• Sometimes chips get stuck in the clutch cover causing the saw chain to jam. Always stop the engine before cleaning.

• If the saw chain jams in the cut: stop the engine!

• Running an engine in a confined or badly ventilated area can result in death due to carbon monoxide poisoning.

• The exhaust fumes from the engine are hot and may contain sparks which can start a fire. Do not start the product indoors or near flammable material.

• Use the chain brake as a parking brake when you start the product and when you move short distances. Always carry the product in the front handle. This decreases the risk that you or a person near you get hit by the saw chain.

• Overexposure to vibration can lead to circulatory damage or nerve damage in people who have impaired circulation. Contact your doctor if you experience symptoms of overexposure to vibration. Such symptoms include numbness, loss of feeling, tingling, pricking, pain, loss of strength, changes in skin colour or condition. These symptoms normally appear in the fingers, hands or wrists. These symptoms may be increased in cold temperatures.

• It is not possible to cover every conceivable situation you can face when using a chainsaw. Always exercise care and use your common sense. Avoid all situations which you consider to be beyond your capability. If you still feel uncertain about operating procedures after reading these instructions, you should consult an expert before continuing. Do not hesitate to contact your dealer or Husqvarna if you have any questions about the use of the chainsaw. We will willingly be of service and provide you with advice as well as help you to use your chainsaw both efficiently and safely. Attend a training course in chainsaw usage if possible. Your dealer, forestry school or your library can provide information about which training materials and courses are available.

Personal protective equipment
WARNING: Read the warning instructions that follow before you use the product.

• Most chainsaw accidents occur when the saw chain touches the operator. You must use approved personal protective equipment during operation. Personal protective equipment does not give you full protection from injuries but it decreases the degree of injury if an accident occurs. Speak to your servicing dealer for recommendations about which equipment to use.
• Your clothing must be close-fitting but not limit your movements. Regularly do a check of the condition of the personal protective equipment.
• Use an approved protective helmet.
• Use approved hearing protection. Long-term exposure to noise can result in permanent damage to the hearing.
• Use protective glasses or a face visor to decrease the risk of injury from thrown objects. The product can throw objects, such as wood chips, small pieces of wood and more, at large force. This can result in serious injury, especially to the eyes.
• Use gloves with saw protection.
• Use pants with saw protection.
• Use boots with saw protection, steel toe-cap and non-slip sole.
• Always have a first-aid kit with you.
• Risk of sparks. Keep fire extinguishing tools and a shovel near to prevent forest fires.

Safety devices on the product
WARNING: Read the warning instructions that follow before you use the product.

• Do not use a product with defective safety devices.
•  Do a check of the safety devices regularly. Refer to Maintenance and checks of the safety devices on the product on page 21.
•  If the safety devices are defective, speak to your Husqvarna servicing dealer.

Chain brake and front hand guard
Your product has a chain brake that stops the saw chain if you get a kickback. The chain brake decreases the risk of accidents, but only you can prevent them.
The chain brake (A) engages manually by your left hand or automatically by the inertia release mechanism. Push the front hand guard (B) forward to engage the chain brake manually.

Pull the front hand guard rearward to disengage the chain brake.

Throttle trigger lockout
The throttle trigger lockout prevents accidental operation of the throttle trigger. If you put your hand around the handle and press the throttle trigger lockout (A), it releases the throttle trigger (B). If you release the handle, the throttle trigger and the throttle trigger lockout move back to their initial positions. This function locks the throttle trigger at idle speed.

Chain catcher
The chain catcher catches the saw chain if it breaks or derails. Correct saw chain tension and correctly applied maintenance on the saw chain and guide bar, decrease the risk of accidents.

Vibration damping system
The vibration damping system decreases vibration in the handles. Vibration damping units operate as a separation between the product body and the handle unit.
Refer to Product overview on page 3 for information about where the vibration damping system is on your product.
Start/stop switch
Use the start/stop switch to stop the engine.

Muffler
WARNING: The muffler becomes very hot during/after operation and at idle speed. There is a risk of fire, especially when you operate the product near flammable materials and/or fumes.
WARNING: Do not operate a product without a muffler or with a defective muffler. A defective muffler can increase the noise level and the risk of fire. Keep fire extinguishing tools near. Do not use a product without, or with a broken, spark arrestor mesh if you must have a spark arrestor mesh in your area.
The muffler keeps the noise levels to a minimum and points the exhaust fumes away from the operator. In areas with a hot, dry weather there is a high risk of fire. Obey local regulations and maintenance instructions.
Fuel safety
WARNING: Read the warning instructions that follow before you use the product.

• Make sure there is plenty of ventilation when refuelling or mixing fuel (petrol and two-stroke oil).
• Fuel and fuel vapour are highly flammable and can cause serious injury when inhaled or allowed to come in contact with the skin. For this reason observe caution when handling fuel and make sure there is adequate ventilation.
• Take care when handling fuel and chain oil. Be aware of the risks of fire, explosion and those associated with inhalation.
• Do not smoke and do not place any hot objects in the vicinity of fuel.
• Always stop the engine and let it cool for a few minutes before refuelling.
• When refuelling, open the fuel cap slowly so that any excess pressure is released gently.
• Tighten the fuel cap carefully after refuelling.
• Never refuel the product while the engine is running.
• Always move the product at least 3 m (10 ft) away from the refuelling area and fuel source before starting.

After refuelling, there are some situations where you must never start the product:

• If you have spilled fuel or chain oil on the product. Wipe off the spillage and allow remaining fuel to evaporate.
• If you have spilled fuel on yourself or on your clothes. Change your clothes and wash any part of your body that has come in contact with fuel. Use soap and water.
• If the product leaks fuel. Regularly do a check for leaks from the fuel tank, fuel cap and fuel lines.

Safety instructions for maintenance
WARNING: Read the warning instructions that follow before you do maintenance on the product.

• Do only the maintenance and servicing given in this operator’s manual. Let professional servicing personnel do all other servicing and repairs.
• Regularly do the safety checks, maintenance and service instructions given in this manual. Regular maintenance increases the life of the product and decreases the risk of accidents. Refer to Maintenance and checks of the safety devices on the product on page 21 for instructions.
• If the safety checks in this operator’s manual is not approved after you do maintenance, speak to your servicing dealer. We guarantee that there are professional repairs and servicing available for your product.

Safety instructions for the cutting equipment
WARNING: Read the warning instructions that follow before you use the product.

• Only use approved guide bar/saw chain combinations and filing equipment. Refer to Accessories on page 32 for instructions.
• Use protective gloves when you use or do maintenance on the saw chain. A saw chain that does not move can also cause injuries.
• Keep the cutting teeth correctly sharpened. Obey the instructions and use the recommended file gauge. A saw chain that is damaged or incorrectly sharpened increases the risk of accidents.

• Keep the correct depth gauge setting. Obey the instructions and use the recommended depth gauge setting. Too large depth gauge setting increases the risk of kickback.
  

• Make sure that the saw chain has the correct tension. If the saw chain is not tight against the guide bar, the saw chain can derail. An incorrect saw chain tension increases wear on the guide bar, saw chain and chain drive sprocket. Refer to To adjust the tension of the saw chain on page 27.
  

• Do maintenance on the cutting equipment regularly and keep it correctly lubricated. If the saw chain is not correctly lubricated, the risk of wear on the guide bar, saw chain and chain drive sprocket increases.
  

Assembly

WARNING: Read and understand the safety chapter before you assemble the product.

To assemble the guide bar and saw chain

1. Disengage the chain brake.

2. Loosen the bar nut and remove the clutch cover.
   Note: If the clutch cover is not easy to remove, tighten the bar nut, engage the chain brake and release. A click is heard if it is released correctly.

3. Assemble the guide bar onto the bar bolt. Move the guide bar to its most rear position.

4.  Install the saw chain correctly around the drive sprocket and put it in the groove on the guide bar.
   WARNING: Always use protective gloves when you assemble the saw chain.

5. Make sure that the edges of the cutters point forward on the top edge of the guide bar.
   

6. Align the hole in the guide bar with the chain adjuster pin and install the clutch cover.
   

7. Tighten the bar nut finger tight.

8.  Tighten the saw chain. Refer to To adjust the tension of the saw chain on page 27 for instructions.

9.  Tighten the bar nuts.
   Note: Some models have only one bar nut.

To assemble the belt eyelet
Use the belt eyelet to attach the product to a belt or harness.

• To assemble the belt eyelet, speak to your servicing dealer.

Operation

WARNING: Read and understand the safety chapter before you use the product.
To do a function check before you use the product

1. Make sure that the chain brake operates correctly and that it is not damaged.
2. Make sure that the throttle trigger lockout operates correctly and that it is not damaged.
3. Make sure that the start/stop switch operates correctly and that it is not damaged.
4. Make sure that there is no oil on the handles.
5. Make sure that the vibration damping system operates correctly and that it is not damaged.
6. Make sure that the muffler is correctly attached and that it is not damaged.
7.  Make sure that all parts are correctly attached and not damaged or missing.
8. Make sure that the chain catcher is correctly attached.
9. Make sure that the saw chain tension is correct.

Connectivity
This product is prepared for connectivity and has a location for installation of a Husqvarna Connectivity Device. When the Husqvarna connectivity device is installed, the product has wireless technology and can use Husqvarna Fleet Services™ to connect to mobile devices. This enables more functions.
To install the Husqvarna connectivity device Do the steps that follow to install the Husqvarna connectivity device. For more information about the Husqvarna connectivity device, refer to www.husqvarna.com.

1. Remove the screw and open the plastic cover.
   

2. Remove the connector.
   

3. Install the Husqvarna connectivity device.
   

4. Install the connector to the Husqvarna connectivity device.
   

5. Install the plastic cover and tighten the screw.
   

Husqvarna Fleet Services™
Husqvarna Fleet Services™ is a cloud solution that gives the commercial fleet manager an overview of all products. It is also possible for the fleet managers to get remote access to information about the product. For more information about Husqvarna Fleet Services™ , refer to www.husqvarna.com.

Husqvarna Connect
Husqvarna Connect is a free app for your mobile device.
The Husqvarna Connect app gives extended functions for your Husqvarna product.

• Extended product information.
• Information about, and help with, product parts and servicing.

To start to use Husqvarna Connect

1. Download the Husqvarna Connect app on your mobile device.
2. Register in the Husqvarna Connect app.
3. Follow the instruction steps in the Husqvarna Connect app to connect and register the product.

Note: Husqvarna Connect app is not available for download in all markets. Speak to your servicing dealer for more information.

Fuel
This product has a two-stroke engine.
CAUTION: Incorrect type of fuel can result in engine damage. Use a mixture of gasoline and two-stroke oil.

Premixed fuel

• Use Husqvarna premixed alkylate fuel for best performance and extension of the engine life. This fuel contains less harmful chemicals compared to regular fuel, which decreases harmful exhaust fumes. The quantity of remains after combustion is lower with this fuel, which keeps the components of the engine more clean.

To mix fuel
Gasoline

• Use good quality unleaded gasoline with a maximum of 10% ethanol contents.

CAUTION: Do not use gasoline with an octane grade less than 90 RON/87 AKI. Use of a lower octane grade can cause engine knocking, which causes engine damages.

Two-stroke oil

• For best results and performance use Husqvarna two-stroke oil.
• If Husqvarna two-stroke oil is not available, use a two-stroke oil of good quality for air-cooled engines. Speak to your servicing dealer to select the correct oil.

CAUTION: Do not use two-stroke oil for water-cooled outboard engines, also referred to as outboard oil. Do not use oil for four-stroke engines.

To mix gasoline and two-stroke oil

Gasoline, liter| Two-stroke oil,
liter
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| 2% (50:1)
5| 0.1
10| 0.2
15| 0.3
20| 0.4
US gallon| US fl. oz.
1| 2 ½
2 1/2| 6 ½
5| 12 ⅞

CAUTION: Small errors can influence the ratio of the mixture drastically when you mix small quantities of fuel. Measure the quantity of oil carefully and make sure that you get the correct mixture.

1. Fill half the quantity of gasoline in a clean container for fuel.
2.  Add the full quantity of oil.
3. Shake the fuel mixture.
4.  Add the remaining quantity of gasoline to the container.
5. Carefully shake the fuel mixture.

CAUTION: Do not mix fuel for more than 1 month at a time.
To fill the fuel tank
WARNING: Obey the procedure that follows for your safety.

1. Stop the engine and let the engine become cool.

2. Clean the area around the fuel tank cap.
   

3.  Shake the container and make sure that the fuel is fully mixed.

4. Remove the fuel tank cap slowly to release the pressure.

5.  Fill the fuel tank.
   CAUTION: Make sure that there is not too much fuel in the fuel tank. The fuel expands when it becomes hot.

6. Tighten the fuel tank cap carefully.

7.  Clean fuel spillage on and around the product.

8.  Move the product 3 m/10 ft or more away from the refueling area and fuel source before you start the engine.

Note: To see where the fuel tank is on your product, refer to Product overview on page 3.

To do a run-in

• During the first 10 hours of operation, do not apply full throttle without load for extended periods.

To use the correct chain oil

WARNING: Do not use waste oil, which can cause injury to you and the environment. Waste oil also causes damage to the oil pump, the guide bar and the saw chain.
WARNING: The saw chain can break if the lubrication of the cutting equipment is not sufficient. Risk of serious injury or death to the operator.
WARNING: This product has a function that lets the fuel run out before the chain oil. Use the correct chain oil for this function to operate correctly. Speak to your servicing dealer when you select your chain oil.

• Use Husqvarna chain oil for maximum saw chain life and to prevent negative effects on the environment.
  If Husqvarna chain oil is not available, we recommend you to use a standard chain oil.

• Use a chain oil with good adherence to the saw chain.

• Use a chain oil with correct viscosity range that agrees with the air temperature.

CAUTION: If the oil is too thin, it runs out before the fuel. In temperatures below 0°C/32°F some chain oils become too thick, which can cause damage to the oil pump components.

• Use the recommended cutting equipment. Refer to Accessories on page 32.
• Remove the cap to the chain oil tank.
• Fill the chain oil tank with chain oil.
• Attach the cap carefully.

Note: To see where the chain oil tank is on your product, refer to Product overview on page 3.
Kickback information
WARNING: A kickback can cause serious injury or death to the operator or others. To decrease the risk you must know the causes of kickback and how to prevent them.
A kickback occurs when the kickback zone of the guide bar touches an object. A kickback can occur suddenly and with large force, which throws the product in the direction of the operator.

Kickback always occurs in the cutting plane of the guide bar. Usually, the product is thrown against the operator but can also move in a different direction. It is how you use the product when the kickback occurs that causes the direction of the movement.

A smaller bar tip radius decreases the force of the kickback.
Use a low kickback saw chain to decrease the effects of kickback. Do not let the kickback zone touch an object.
WARNING: No saw chain fully prevents kickback. Always obey the instructions.
Common questions about kickback

• Will the hand always engage the chain brake during a kickback?
  No. It is necessary to use some force to push the front hand guard forward. If you do not use the force necessary, the chain brake will not be engaged. You must also hold the handles of the product stable with two hands during work. If a kickback occurs, it is possible that the chain brake does not stop the saw chain before it touches you. There are also some positions in which your hand can not touch the front hand guard to engage the chain brake.

• Will the inertia release mechanism always engage the chain brake during kickback?
  No. First, the chain brake must operate correctly. Refer to To do a check of the front hand guard on page 21 for instructions about how to do a check of the chain brake. We recommend you to do this each time before you use the product. Second, the force of the kickback must be large to engage the chain brake. If the chain brake is too sensitive, it can engage during rough operation.

• Will the chain brake always protect me from injury during a kickback?
  No. The chain brake must operate correctly to give protection. The chain brake must also be engaged during a kickback to stop the saw chain. If you are near the guide bar, it is possible that the chain brake does not have time to stop the saw chain before it hits you.

WARNING: Only you and the correct working technique can prevent kickbacks.
To do before you start the product
WARNING: The chain brake must be engaged when the product is started to decrease the risk of injury.

1. Move the front hand guard forward to engage the chain brake.
   

2. Push the air purge bulb about 6 times or until fuel starts to fill the bulb. It is not necessary to fill the air purge bulb completely.
   

3. Set the start lever to the start position.
   

4. Continue to To start the product on page 16 for more instructions.

To start the product
WARNING: You must keep your feet in a stable position when you start the product.
WARNING: If the saw chain rotates at idle speed, speak to your servicing dealer and do not use the product.

1. Put the product on the ground.

2.  Put your left hand on the front handle.

3.  Put your knee on the rear part of the top handle.

4. Pull the starter rope handle slowly with your right hand until you feel resistance.
   
   WARNING: Do not twist the starter cord around your hand.
   CAUTION: Do not pull the starter rope to full extension and do not let go of the starter rope handle.

5. Pull the starter rope handle quickly and with force until the engine starts.

6. Quickly disengage the throttle trigger lockout to set the product to idle speed.
   

7. Move the front hand guard rearward to disengage the chain brake.
   

8. Use the product.

To start the product in the tree
Note: Make sure that you have sufficient fuel before you start the product.

1. Engage the chain brake.
2. Hold the product on the left or right side of your body when you start the product.
   a) If you hold the product on your left side, put your left hand on the front handle. Hold the starter rope handle with your right hand and thrust the product away from your body when you start the product.
   b) If you hold the product on your right side, put your right hand on one of the two handles. Hold the starter rope handle with your left hand and thrust the product away from your body when you start the product.

To stop the product

1. Push the start/stop switch to the STOP position.

Information about working technique
WARNING: The information related to working technique in this operator’s manual is not sufficient training to operate this product. Only use this product if you have correct training in tree maintenance. Operation without correct training can result in serious injury or death to the operator or others.

• Use full throttle when you cut and decrease to idle speed after each cut.
  CAUTION: Engine damage can occur if the engine runs for too long at full throttle without load.

• When you cut, put the spiked bumper into the trunk and use it as a lever.
  Note: Not all models have a spiked bumper.
  Speak to your servicing dealer for more information.

Pull stroke and push stroke
You can cut through wood with the product in 2 different positions.

• To cut on the pull stroke is when you cut with the bottom of the guide bar. The saw chain pulls through the tree when you cut. In this position you have better control of the product and the position of the kickback zone.
  

• To cut on the push stroke is when you cut with the top of the guide bar. The saw chain pushes the product in the direction of the operator.
  

WARNING: If the saw chain is caught in the trunk, the product can be pushed at you. Hold the product tightly and make sure that the kickback zone of the guide bar does not touch the tree and causes a kickback.

To prepare the product for operation in the tree
Ground operator

As a ground operator, do the following steps.

1. Examine the product.

2.  Fill the fuel and chain oil tanks.

3. Attach the end of an approved safety strop to the rope eyelet.
   Note: A safety strop makes sure that the product does not hit the ground if it falls.

4. Make sure that there is a carabiner on the other end of the safety strop.

5. Start and warm up the product.

6.  Stop the product.

7.  Engage the chain brake.

8.  Lift the product to the operator in the tree using ascent tools.

WARNING: Make sure that the product is safely attached when you lift it to the operator in the tree.

Tree operator
As a tree operator, follow the instructions below.

1.  Before you disconnect the safety strop from the ascent tools, you must attach the product to the harness. Attach the product to the harness through the belt eyelet or a steel ring on the safety strop.
   
   WARNING: Attach the safety strop to 1 of the recommended connection points on the harness.
   WARNING: If you use only the safety strop to attach the product to the harness, lower the product fully down with the safety strop. Do not let go of the product from a height.

2. Use approved carabiners to attach the free end of the safety strop to one of the connection points on the harness. This is your primary connection point.
   CAUTION: The safety strop must only be attached to the rope eyelet.

3. Make sure that you are in a stable and safe position to make the cut.

4. Release the product from the secondary connection point, start the product and make the cut.

5. Engage the chain brake directly after the cut is completed.

6. Stop the product and put it in its secondary connection point.

To operate the product in a tree

WARNING: Most accidents occur when the operator does not have full control of the product or the work position.

• Keep a safe work position.
• Cut horizontal sections at hip level and vertical sections at solar plexus level.
• Hold the product with 2 hands.
• Make sure that you are stable on your feet and keep a low lateral force when you cut vertical branches.
  Steer the safety line through a different connection point to remove or prevent increasing lateral forces.
  You can also use an adjustable strop directly from the harness to a different connection point.

• Use a foot loop to keep a safe work position.

• Do a check of the harness, belt and ropes at a regular interval.
•  If you must climb with the product, attach the product to the rear connection point on the harness. The rear connection point keeps the product clear from climbing lines and makes sure that the weight has central support down your spine.
  

WARNING: You must engage the chain brake when you lower the product onto its strop.

To remove a trapped product

1. Stop the product.

2.  Attach the product safely to the tree inboard, against the trunk side, of the cut or a different tool line.

3. Carefully pull the saw away from the kerf while you lift the branch as necessary.
   WARNING: Do not try to pull the product free. Risk of serious injury.

4. If it is necessary, use a hand saw or a second chainsaw to release the product. Cut the branch at a minimum of 30 cm/12 in from the caught product. Make the cut on the outer end from where the product is caught.

Maintenance

WARNING: Read and understand the safety chapter before you do maintenance on the product.

Maintenance schedule

Clean the external parts of the prod- uct and make sure that there is no oil on the handles.| Clean the cooling system. Refer to To clean the cooling system on page 30.| Do a check of the brake band. Refer to To do a check of the brake band on page 21.
Do a check of the throttle trigger and throttle trigger lockout. Refer to To do a check of the throttle trigger and the throttle trigger lockout on page 21.| Do a check of the starter, starter rope and return spring.| Do a check of the clutch centre, clutch drum and clutch spring.
Make sure that there is no damage on the vibration damping units.| Lubricate the needle bearing. Refer to To lubricate the needle bearing on page 28.| Clean the spark plug. Refer to To do a check of the spark plug on page 25.
---|---|---
Clean and do a check of the chain brake. Refer to To do a check of the chain brake on page 21.| Remove burrs from the edges of the guide bar. Refer to To do a check of the guide bar on page 29.| Clean the external parts of the carbu- rettor.
Do a check of the chain catcher. Re- fer to To do a check of the chain catcher on page 22.| Clean or replace the spark arrestor screen on the muffler. Refer to To do a check of the muffler on page 22.| Do a check of the fuel filter and the fuel hose. Replace if necessary.
Turn the guide bar, do a check of the lubrication hole and clean the groove in the guide bar. Refer to To do a check of the guide bar on page 29.| Clean the carburetor area.| Do a check of all cables and connec- tions.
Make sure that the guide bar and saw chain are getting sufficient oil.| Clean or replace the air filter. Refer to To clean the air filter on page 24.| Empty the fuel tank.
Do a check of the saw chain. Refer to To ex a mine the cutting equipment on page 28.| Clean between the cylinder fins.| Empty the oil tank.
Sharpen the saw chain and do a check of its tension. Refer to To sharpen the saw chain on page 25.| |
Do a check of the chain drive sprock- et. Refer to To do a check of the spur sprocket on page 28.| |
Clean the air intake on the starter.| |
Make sure that nuts and screws are tightened.| |
Do a check of the stop switch. Refer to To do a check of the start/stop switch on page 22.| |
Make sure that these are no fuel leaks from the engine, tank or fuel lines.| |
Make sure that the saw chain does not rotate when the engine is at idle speed.| |
Make sure that the muffler is correct- ly attached, has no damages and that no parts of the muffler are miss- ing.| |

Maintenance and checks of the safety devices on the product
To do a check of the brake band

1. Use a brush to remove wood dust, resin and dirt from the chain brake and clutch drum. Dirt and wear can decrease the function of the brake.
   

2. Do a check of the brake band. The brake band must be at a minimum of 0.6 mm/0.024 in thick at its thinnest point.

To do a check of the front hand guard

1. Make sure that the front hand guard is not damaged and that there are no defects, such as cracks.
2. Make sure that the front hand guard moves freely and that it is attached safely to the clutch cover.
   

To do a check of the chain brake

1. Start the product. Refer to To start the product on page 16 for instructions.
   WARNING: Make sure that the saw chain does not touch the ground or other objects.

2. Hold the product tightly.
   WARNING: Make sure that the saw chain does not touch the ground or other objects.

3. Apply full throttle and tilt your left wrist against the front hand guard to engage the chain brake. The saw chain must stop immediately.
   

WARNING: Do not let go of the front handle when you engage the chain brake.

To do a check of the throttle trigger and the throttle trigger lockout

1. Make sure that the throttle trigger and throttle trigger lockout move freely and that the return spring works correctly.
   

2. Push down the throttle trigger lockout and make sure that it goes back to its initial position when you release it.
   

3. Make sure that the throttle trigger is locked at the idle position when the throttle trigger lockout is released.
   

4. Start the chainsaw and apply full throttle.

5. Release the throttle trigger and make sure that the saw chain stops and stays stationary.

WARNING: If the saw chain rotates when the throttle trigger is in the idle position, speak to your servicing dealer.

To do a check of the chain catcher

1. Make sure that there is no damage on the chain catcher.
2. Make sure that the chain catcher is stable and attached to the body of the product.

To do a check of the vibration damping system

1. Make sure that there are no cracks or deformation on the vibration damping units.
2. Make sure that the vibration damping units are correctly attached to the engine unit and handle unit. Refer to Product overview on page 3 for information about where the vibration damping system is on your product.

To do a check of the start/stop switch

1. Start the engine.
2. Push the start/stop switch to the STOP position. The engine must stop.

To do a check of the muffler

WARNING: A used muffler/spark arrester and spark arrester mounting face may contain deposits of combustion particles on the surfaces that may be carcinogenic. To avoid skin contact and inhalation of such particles when cleaning and/or servicing the spark arrester, make sure you always:

• wear gloves;
• clean and/or service in a well ventilated area;
• do not use pressurized air to clean the spark arrester screen;
• use a steel brush and brush away from your body when cleaning the spark arrester.

1. Remove the muffler cover.
   

2. Make sure that the muffler is not defective.
   WARNING: Do not use a product that has a defective muffler or a muffler that is in bad condition. Return product to a Husqvarna dealer/service station if the muffler is defective.

3. Remove the spark arrester screen.
   
   Note: Do not remove the muffler from the product.

4. Clean the spark arrester screen with a steel brush.
   Replace the spark arrester screen if it is damaged.

5. Install the spark arrester screen to the product.
   Make sure that the spark arrester screen is correctly attached.

AutoTune™
Your product has the AutoTune™ function that adjusts the carburetor automatically, which gives the best possible adjustment. AutoTune™ lets the engine adapt to weather conditions, altitude, gasoline and the type of two- stroke oil.
CAUTION: If AutoTune™ does not work correctly, speak to your servicing dealer.
The product adjusts correctly after some fuelings.

To replace a broken or worn starter rope

1. Loosen the screws to the starter housing.

2.  Remove the starter housing.
   

3. Pull out the starter rope approximately 30 cm/12 in and put it in the notch on the pulley.

4. Let the pulley rotate slowly rearward to release the recoil spring.
   

5. Remove the bolt in the center of the pulley and remove the pulley.
   

6. Hold the starter rope handle.

7.  Pull the starter rope until 1 cm of the spring guide is shown. At the same time, press down the starter handle cover and remove it from the starter rope handle.
   Note: If the starter rope is broken in the starter rope handle, push the starter handle cover down.
   Use the combination wrench to remove the starter handle cover.
   

8. Attach a new starter rope to the pulley. Wind the starter rope approximately 3 turns around the pulley.

9. Connect the pulley to the recoil spring. The end of the recoil spring must engage in the pulley.

10. Attach the screw to the center of the pulley.

11. Pull the starter rope through the hole in the starter housing, the starter rope handle and the spring guide.

12.  Make a knot 1 cm/0.5 in (A) from the end of the starter rope.

13. Put the rope end or the starter rope parallel to the knot.

14.  Push down the knot into position in the spring guide (B).
    

15. Pull the starter rope until 1 cm of the spring guide is shown. At the same time, assemble the starter handle cover.
    

To tighten the recoil spring

1. Put the starter rope into the notch in the pulley.
2. Turn the starter pulley approximately 2 turns clockwise.
3. Make sure that you can turn the pulley ½ turn after the starter rope is fully extended.
   

To assemble the starter housing on the product

1. Pull out the starter rope and put the starter in position against the crankcase.
2.  Slowly release the starter rope until the pulley engages with the pawls.
3. Tighten the screws that hold the starter.
   

To clean the air filter
Clean the air filter from dirt and dust regularly. This prevents carburetor malfunctions, starting problems, loss of engine power, wear to engine parts and more fuel consumption than usual.

1. Remove the air filter cover and the air filter.

2. Use a brush or shake the air filter clean. Use detergent and water to clean it fully.
   Note: An air filter that is used for a long time can not be fully cleaned. Replace the air filter regularly and always replace a defective air filter.

3. Attach the air filter and make sure that the air filter seals tightly against the filter holder.
   

Note: Because of different work conditions, weather or season, your product can be used with different types of air filter. Speak to your servicing dealer for more information.
To do a check of the spark plug
CAUTION: Use the recommended spark plug. Refer to Technical data on page 32. An incorrect spark plug can cause damage to the product.

1.  If the product is not easy to start or to operate or if the product operates incorrectly at idle speed, examine the spark plug for unwanted materials. To decrease the risk of unwanted material on the spark plug electrodes, do these steps:
   a) make sure that the fuel mixture is correct.
   b) make sure that the air filter is clean.

2. Clean the spark plug if it is dirty.

3.  Make sure that the electrode gap is 0.65 mm/0.026 in.
   

4. Replace the spark plug monthly or more frequently if necessary.

To sharpen the saw chain
Information about the guide bar and saw chain
WARNING: Use protective gloves when you use or do maintenance on the saw chain. A saw chain that does not move can also cause injuries.

Replace a worn or damaged guide bar or saw chain with the guide bar and saw chain combination recommended by Husqvarna. This is necessary to keep the safety functions of the product. Refer to Accessories on page 32, for a list of replacement bar and chain
combinations that we recommend.

• Guide bar length, in/cm. Information about the guide bar length can usually be found on the rear end of the guide bar.
  

• Number of teeth on bar tip sprocket (T).
  

• Chain pitch, in. The distance between the drive links of the saw chain must align with the distance of the teeth on the bar tip sprocket and drive sprocket.
  

• Number of drive links. The number of drive links is decided by the type of guide bar.
  

• Bar groove width, in/mm. The groove width in guide bar must be the same as the chain drive links width.
  

• Chain oil hole and hole for chain tensioner. The guide bar must align with product.
  

• Drive link width, mm/in.
  

General information about how to sharpen the cutters
Do not use a blunt saw chain. If the saw chain is blunt, you must apply more pressure to push the guide bar through the wood. If the saw chain is very blunt, there will be no wood chips but sawdust.
A sharp saw chain eats through the wood and the wood chips becomes long and thick.
The cutting tooth (A) and the depth gauge (B) together makes the cutting part of the saw chain, the cutter. The difference in height between the two gives the cutting depth (depth gauge setting).

When you sharpen the cutter, think about the following:

It is not easy to sharpen a saw chain correctly without the correct equipment. Use Husqvarna file gauge. This will help you to keep maximum cutting performance and the kickback risk at a minimum.
WARNING: The force of the kickback increases a lot if you do not follow the sharpening instructions.
Note: Refer to To sharpen the cutters on page 26 for information about sharpening of the saw chain.
To sharpen the cutters

1.  Use a round file and a file gauge to sharpen the cutting teeth.
   Note: Refer to Filing equipment and filing angles on page 33 for information about which file and gauge that Husqvarna recommends for your saw chain.

2. Apply the file gauge correctly on to the cutter. Refer to the instruction supplied with the file gauge.

3. Move the file from the inner side of the cutting teeth and out. Decrease the pressure on the pull stroke.
   

4. Remove material from one side of all the cutting teeth.

5. Turn the product around and remove material on the other side.

6. Make sure that all cutting teeth are the same length.

General information about how to adjust the depth gauge setting
The depth gauge setting (C) decreases when you sharpen the cutting tooth (A). To keep maximum cutting performance you must remove filing material from the depth gauge (B) to receive the recommended depth gauge setting. See Technical data on page 32 for
instructions about how to receive the correct depth gauge setting for your saw chain.

WARNING: The risk of kickback increases if the depth gauge setting is too large!
To adjust the depth gauge setting
Before you adjust the depth gauge setting or sharpen the cutters, refer to Information about the guide bar and saw chain on page 25, for instructions. We recommend you to adjust the depth gauge setting after each third operation that you sharpen the cutting teeth.
We recommend that you use our depth gauge tool to receive the correct depth gauge setting and bevel for the depth gauge.

1. Use a flat file and a depth gauge tool to adjust the depth gauge setting. Only use Husqvarna depth gauge tool to get the correct depth gauge setting and bevel for the depth gauge.

2. Put the depth gauge tool on the saw chain.
   Note: See the package of the depth gauge tool for more information about how to use the tool.

3. Use the flat file to remove the part of the depth gauge that extends through the depth gauge tool.

To adjust the tension of the saw chain
WARNING: A saw chain with an incorrect tension can come loose from the guide bar and cause serious injury or death.
A saw chain becomes longer when you use it. Adjust the saw chain regularly.

1. Loosen the bar nuts that hold the clutch cover/chain brake. Use a wrench.
   
   Note: Some models have only one bar nut.

2. Tighten the bar nuts by hand as tightly as you can.

3. Lift the front of the guide bar and turn the chain tensioning screw. Use a wrench.

4. Tighten the saw chain until it is tight against the guide bar but still can move easily.
   

5. Tighten the bar nuts using the wrench and lift the front of the guide bar at the same time.

6. Make sure you can pull the saw chain around freely by hand and that it does not hang from the guide bar.
   Refer to Product overview on page 3 for the position of the chain tensioning screw on your product.

To do a check of the saw chain lubrication

1. Start the product and let it operate at ¾ throttle.

2.  Hold the guide bar approximately 20 cm/8 in above a surface of light color.

3. If the saw chain lubrication is correct, you see a clear line of oil on the surface after 1 minute.
   

4. If the saw chain lubrication does not operate correctly, do a check of the guide bar. Refer to To do a check of the guide bar on page 29 for instructions. Speak to your servicing dealer if the maintenance steps does not help.

To do a check of the spur sprocket
The clutch drum has a spur sprocket that is welded on the clutch drum.

• Regularly do a visual check of the degree of wear on the spur sprocket. Replace the clutch drum with the spur sprocket if there is too much wear.

To lubricate the needle bearing

1. Pull the front hand guard rearward to disengage the chain brake.

2. Loosen the bar nuts and remove the clutch cover.
   Note: Some models have only one bar nut.

3.  Put the product on a stable surface with the clutch drum up.

4.  Remove the clutch drum and lubricate the needle bearing with a grease gun. Use engine oil or a bearing grease of high quality.

To examine the cutting equipment

1. Make sure that there are no cracks in rivets and links and that no rivets are loose. Replace if it is necessary.
   

2. Make sure that the saw chain is easy to bend.
   Replace the saw chain if it is rigid.

3.  Compare the saw chain with a new saw chain to examine if the rivets and links are worn.

4. Replace the saw chain when the longest part of the cutting tooth is less than 4 mm/0.16 in. Also replace the saw chain if there are cracks on the cutters.
   

To do a check of the guide bar

1. Make sure that the oil channel is not blocked. Clean if it is necessary.
   

2. Examine if there are burrs on the edges of the guide bar. Remove the burrs using a file.
   

3. Clean the groove in the guide bar.
   

4. Examine the groove in the guide bar for wear.
   Replace the guide bar if it is necessary.
   

5. Examine if the guide bar tip is rough or very worn.
   

6. Make sure that the bar tip sprocket turns freely and that the lubricating hole in the bar tip sprocket is not blocked. Clean and lubricate if it is necessary.
   

7. Turn the guide bar daily to extend its life cycle.
   

To do maintenance on the fuel tank and the chain oil tank

• Drain and clean the fuel tank and the chain oil tank regularly.
• Replace the fuel filter yearly or more frequently if necessary.

CAUTION: Contamination in the tanks causes malfunction.

To adjust the chain oil flow
WARNING: Stop the engine before you make adjustments to the oil pump.

1. Turn the adjustment screw for the oil pump. Use a screwdriver or combination wrench.
   a) Turn the adjustment screw clockwise to decrease the chain oil flow.
   b) Turn the adjustment screw counterclockwise to increase the chain oil flow.

To clean the cooling system
The cooling system keeps the engine temperature down. The cooling system includes the air intake on the starter (A), the air guide plate (B), the pawls on the flywheel (C) and the clutch cover (D).

1. Clean the cooling system with a brush weekly or more frequently if it is necessary.
2. Make sure that the cooling system is not dirty or blocked.

CAUTION: A dirty or blocked cooling system can make the product too hot, which can cause damage to the product.

Troubleshooting

The engine does not start

pawls.
Clean around the pawls.
Speak to an approved service work- shop.
Fuel tank| Incorrect fuel type.| Drain the fuel tank and fill with cor- rect fuel.
The fuel tank is filled with chain oil.| If you have tried to start the product, speak to your servicing dealer. If you have not tried to start the product, drain the fuel tank.
Ignition, no spark| The spark plug is dirty or wet.| Make sure that the spark plug is dry and clean.
The electrode gap is incorrect.| Clean the spark plug. Make sure that the electrode gap and spark plug is correct, and that the correct spark plug type is the recommended or equivalent.
Refer to Technical data on page 32 for the correct electrode gap.
Product part to examine| Possible cause| Action
---|---|---
Spark plug and cylinder| The spark plug is loose.| Tighten the spark plug.
Engine is flooded because of repea- ted starts with the start lever in start position after ignition.| Remove and clean the spark plug. Put the product on its side with the spark plug hole away from you. Pull the starter rope handle 6-8 times. As- semble the spark plug and start the product. Refer to To start the product on page 16.

The engine starts but stops again

fuel.
Carburetor| The idle speed is not correct.| Speak to your servicing dealer.
Air filter| Clogged air filter.| Clean or replace the air filter.
Fuel filter| Clogged fuel filter.| Replace the fuel filter.

Transportation, storage and disposal

Transportation and storage

• For storage and transportation of the product and fuel, make sure that there are no leaks or fumes.
  Sparks or open flames, for example from electrical devices or boilers, can start a fire.

• Always use approved containers for storage and transportation of fuel.

• Empty the fuel and chain oil tanks before transportation or before long-term storage. Discard the fuel and chain oil at an applicable disposal location.

• Use the transportation guard on the product to prevent injuries or damage to the product. A saw chain that does not move can also cause serious injuries.

• Remove the spark plug cap from the spark plug and engage the chain brake.

• Attach the product safely during transportation.

To prepare your product for long-term storage

1. Stop the product and let it become cool before you disassemble it.

2. Disassemble and clean the saw chain and the groove in the guide bar.
   CAUTION: If the saw chain and guide bar are not cleaned, they can become rigid or blocked.

3. Attach the transportation guard.

4.  Clean the product. Refer to Maintenance on page 19 for instructions.

5. Do a complete servicing of the product.

Disposal

• Obey the local recycling requirements and applicable regulations.
• Discard all chemicals, such as engine oil or fuel, at a service center or at an applicable disposal location.
• When the product is no longer in use, send it to a Husqvarna dealer or discard it at a recycling location.

Technical data

| Husqvarna T540XP ® Mark III
---|---
Engine
Cylinder displacement, cm3| 39.1
Idle speed, rpm| 3000
Maximum engine power acc. to ISO 8893, kW/hp @ rpm| 1.9/2.6@10200
Ignition system 1
Spark plug| NGK CMR7H
Electrode gap, mm| 0.65
Fuel and lubrication system
Fuel tank capacity, US Pint/cm3| 0.66/310
Oil tank capacity, US Pint/cm3| 0.49/230
Type of oil pump| Adjustable
Weight
Weight, kg/lb| 3.8/8.4
Saw chain/guide bar
Type of drive sprocket/number of teeth| Spur 7
Saw chain speed at 133% of maximum engine power speed, m/s / ft/s.| 26.9/88.3

Accessories

Recommended cutting equipment

A specific chainsaw model has to be evaluated with the cutting equipment to be recommended and fulfill the requirements in ANSI B175.1-2012 (Internal Combustion Engine-Powered Hand-Held Chainsaws – Safety and Environmental Requirements) and Canadian Standards CSA Z62.1-15 (Chainsaws) and CSA Z62.3-11 (R2016) (Chainsaw kickback).
Chainsaw model Husqvarna T540XP® Mark III meet the safety requirements in ANSI B175.1-2012 and Canadian Standards Association CSA Z62.1-15 (Chainsaws) and CSA Z62.3-11 (R2016) (Chainsaw kickback), when equipped with the below listed saw chain and guide bar combination(s).
Note: Other chainsaw models may not meet the kickback requirements when equipped with the listed guide bar and saw chain combinations.
We recommend only to use the listed guide bar and saw chain combinations.
Low kickback saw chain
A saw chain that is designated as Low kickback saw chain, meets the low kickback requirement specified in ANSI B175.1-2012.

1 Always use the recommended spark plug type! Use of the wrong spark plug can damage the piston/cylinder.

Kickback and guide bar nose radius

kickback
12/30| **

0.325 mini

| ****

0.043/1.1

| ****

8T

| ****

Husqvarna SP21G

| 51| ****

Yes

14/36| 59
16/41| 64

The usable cutting length is usually 1 in less than the nominal guide bar length.
Filing equipment and filing angles
Use a Husqvarna file gauge to sharpen the saw chain.
A Husqvarna file gauge makes sure that you get the correct filing angles. The part numbers are given in the table below.
If you are not sure how to identify the type of saw chain on your product, refer to www.husqvarna.com for more information.

Warranty

CALIFORNIA, U.S FEDERAL, AND CANADA EXHAUST AND EVAPORATIVE EMISSIONS CONTROL WARRANTY STATEMENT
YOUR WARRANTY RIGHTS AND OBLIGATIONS
The California Air Resources Board (CARB), U.S. Environmental Protection Agency (EPA), Environment and Climate Change Canada and Husqvarna Professional Products, Inc. are pleased to explain the exhaust and evaporative emissions (“emissions”) control system warranty on your 2021-2022* small offroad engine. In California, new equipment that use small off-road engines must be designed, built, and equipped to meet State’s stringent anti-smog standards. Husqvarna Professional Products, Inc. must warrant the emissions control system on your small off-road engine for the periods of time listed below provided there has been no abuse, neglect or improper maintenance of your small off-road engine or equipment leading to the failure of the emissions control system. Your emissions control system may include parts such as the carburetor or fuel injection system, the ignition system, catalytic convertor, fuel tanks, fuel lines (for liquid fuel and fuel vapors), fuel caps, valves, canisters, filters, clamps and other associated components. Also included may be hoses, belts, connectors, and other emissionrelated assemblies. Where a warrantable condition exists, Husqvarna Professional Products, Inc. will repair your small off-road engine at no cost to you including diagnosis, parts and labor.
MANUFACTURER′S WARRANTY COVERAGE
The exhaust and evaporative emissions control system on your small off-road engine is warranted for two years. If any emissions-related part on your small off-road engine is defective, the part will be repaired or replaced by Husqvarna Professional Products, Inc..
OWNER′S WARRANTY RESPONSIBILITIES

• As the small off-road engine owner, you are responsible for performance of the required maintenance listed in your owner’s manual. Husqvarna Professional Products, Inc. recommends that you retain all receipts covering maintenance on your small off-road engine, but Husqvarna Professional Products, Inc. cannot deny warranty coverage solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance.
• As the small off-road engine owner, you should however be aware that Husqvarna Professional Products, Inc. may deny you warranty coverage if your small off-road engine or a part has failed due to abuse, neglect, or improper maintenance or unapproved modifications.
• You are responsible for presenting your small offroad engine to a Husqvarna Professional Products, Inc. authorized servicing dealer as soon as the problem exists. The warranty repairs shall be completed in a reasonable amount of time, not to exceed 30 days. If you have any questions regarding your warranty rights and responsibilities, you should contact Husqvarna Professional Products, Inc. in USA at 1-800-487-5951, in CANADA at 1-800-805-5523 or send e-mail correspondence to emissions@husqvarnagroup.com or warranty@hppemissions.com.

WARRANTY COMMENCEMENT DATE
The warranty period begins on the date the engine or equipment is delivered to an ultimate purchaser.
LENGTH OF COVERAGE
Husqvarna Professional Products, Inc. warrants to the ultimate purchaser and each subsequent owner that the engine or equipment is designed, built, and equipped so as to conform with all applicable regulations adopted by CARB and EPA, and is free from defects in materials and workmanship that causes the failure of a warranted part for a period of two years.
WHAT IS COVERED
REPAIR OR REPLACEMENT OF PARTS: Repair or replacement of any defective warranted part will be performed at no charge to you at a brand authorized servicing dealer. Except for repairs and replacement under this Emission Control Warranty, you may choose a repair shop or other person to maintain, replace or repair emission control devices and systems. However, Husqvarna Professional Products, Inc. recommends that all maintenance, replacement and repairs of emission control devices and systems be performed by a brand authorized servicing dealer.
IMPORTANT :This product is compliant with U.S. EPA Phase 3 regulations for exhaust and evaporative emissions. To ensure EPA Phase 3, California Air Resources Board and Environment and Climate Change Canada regulation, we recommend using only genuine product branded replacement parts. Use of noncompliant replacement parts is a violation of federal and state laws.
WARRANTY PERIOD: Any warranted part which is not scheduled for replacement as required maintenance, or which is scheduled only for regular inspection to the effect of “repair or replace as necessary” is warranted for 2 years (or time defined in the product
warranty statement, whichever is longer) from the date of purchase by the initial consumer purchaser. Any warranted part which is scheduled for replacement as required maintenance is warranted for the period of the time up to the first scheduled replacement for that part.
Any part repaired or replaced under the warranty must be warranted for the remaining warranty period.
DIAGNOSIS: You will not be charged for diagnostic labor that leads to the determination that a warranted part is in fact defective, provided that such diagnostic work is performed at a brand authorized servicing dealer.
OTHER DAMAGES: Husqvarna Professional Products, Inc. will repair other engine components caused by the failure of a warranted part still under warranty.
EMISSION WARRANTY PARTS LIST

1. Carburetor and intake parts or fuel injection system.
2. Air filter and fuel filter covered up to maintenance schedule.
3.  Spark Plug, covered up to maintenance schedule.
4. Ignition Module.
5. Mufflers with catalyst and exhaust manifolds.
6. Fuel tank, fuel lines (for liquid fuel and fuel vapors), fuel cap, carbon canister and tip-over/anti-slosh valves as applicable.**
7. Electronic Controls, Vacuum, temperature, and time sensitive valves and switches.
8. Hoses, connectors, and assemblies.
9. All other components the failure of which would increase the engine’s exhaust and evaporative emissions of any regulated pollutant as set forth at the following:
   • For California see California Code of Regulations, 13 CCR §2405(d) and 2760(d).
   • For U.S. and Canada see US Federal Code of Regulations, 40 C.F.R 1068 Appendix I (iii).

WHAT IS NOT COVERED
All failures caused by abuse, neglect, unapproved modifications, misuse or improper maintenance are not covered.
ADD -ON OR MODIFIED PARTS: Add-on or modified parts that are not exempted by CARB or EPA may not be used. The use of any non-exempted add-on or modified parts will be grounds for disallowing a warranty claim. Husqvarna Professional Products, Inc. will not be liable to warrant failures of warranted parts caused by the use of a non-exempted add-on or modified part.
HOW TO FILE A CLAIM
If you have any questions regarding your warranty rights and responsibilities, you should contact your nearest authorized servicing dealer or call Husqvarna Professional Products, Inc. in USA at 1-800-487-5951, in CANADA at 1-800-805-5523 or send e-mail correspondence to emissions@husqvarnagroup.com or warranty@hpp-emissions.com.
WHERE TO GET WARRANTY SERVICE
Warranty services or repairs are provided through all Husqvarna Professional Products, Inc. authorized servicing dealers. If the nearest authorized servicing dealer is more than 100 miles from your location, Husqvarna Professional Products, Inc. will arrange and pay for the shipping costs to and from a brand authorized servicing dealer or otherwise arrange for warranty service in accordance with applicable regulations.
MAINTENANCE, REPLACEMENT AND REPAIR OF EMISSION-RELATED PARTS
Any replacement part may be used in the performance of any warranty maintenance or repairs and must be provided without charge to the owner. Such use will not reduce the warranty obligations of the manufacturer.
MAINTENANCE STATEMENT
The owner is responsible for the performance of all required maintenance, as defined in the operator’s manual.

• Current and following model year will be updated annually in the warranty statement provided to the consumer. For example, in 2012 model year, 2012-2013 will be specified.
  ** Evaporative emission parts.

AMERICAN STANDARD SAFETY
PRECAUTIONS
SAFETY PRECAUTIONS FOR CHAIN SAW USERS
(ANSI B175.1-2012 Annex IX)
KICKBACK SAFETY PRECAUTIONS

WARNING: Kickback may occur when the nose or tip of the guide bar touches an object, or when the wood closes in and pinches the saw chain in the cut.
Tip contact in some cases may cause a lightning fast reverse reaction, kicking the guide bar up and back towards the operator.
Pinching the saw chain along the top of the guide bar may push the guide bar rapidly back towards the operator.
Either of these reactions may cause you to lose control of the saw which could result in serious personal injury.
Do not rely exclusively upon the safety devices built into your saw. As a chain saw user, you should take several steps to keep your cutting jobs free from accident or injury.
With a basic understanding of kickback, you can reduce or eliminate the element of surprise. Sudden surprise contributes to accidents.
Keep a good firm grip on the saw with both hands, the right hand on the rear handle, and the left hand on the front handle, when the engine is running. Use a firm grip with thumbs and fingers encircling the chain saw handles. A firm grip will help you reduce kickback and maintain control of the saw. Don’t let go.
Make sure that the area in which you are cutting is free from obstacles. Do not let the nose of the guide bar contact a log, branch, or any other obstacle which could be hit while you are operating the saw.
Cut at high engine speeds.
Do not overreach or cut above shoulder height.
Follow manufacturer’s sharpening and maintenance instructions for the saw chain.
Only use replacement bars and chains specified by the manufacturer or the equivalent.
OTHER SAFETY PRECAUTIONS

WARNING: Do not operate a chain saw with one hand! Serious injury to the operator, helpers, bystanders or any combination of these persons may result from one-handed operation. A chain saw is intended for two-handed use.
Do not operate a chain saw when you are fatigued.
Use safety footwear; snug-fitting clothing, protective gloves, and eye, hearing and head protection devices.
Use caution when handling fuel. Move the chain saw at least 10 feet (3 m) from the fueling point before starting the engine.
Do not allow other persons to be near the chain saw when starting or cutting with the chain saw. Keep bystanders and animals out of the work area.
Do not start cutting until you have a clear work area, secure footing and a planned retreat path from the falling tree.
Keep all parts of your body away from the saw chain when the engine is running.
Before you start the engine, make sure that the saw chain is not contacting anything.
Carry the chain saw with the engine stopped, the guide bar and saw chain to the rear, and the muffler away from your body.
Do not operate a chain saw that is damaged, improperly adjusted, or not completely and securely assembled. Be sure that the saw chain stops moving when the throttle control trigger is released.
Shut off the engine before setting the chain saw down.
Use extreme caution when cutting small size brush and saplings because slender material may catch the saw chain and be whipped toward you or pull you off balance.
When cutting a limb that is under tension be alert for  springback so that you will not be struck when thetension in the wood fibers is released.
Keep handles dry, clean and free of oil or fuel mixture.
Operate the chain saw only in well-ventilated areas.
Do not operate a chain saw in a tree unless you have been specifically trained to do so.
Do not operate a chain saw above shoulder height.
All chain saw service, other than the items listed in the operator’s/owner’s safety and maintenance instructions, should be performed by competent chain saw service personnel. (For example, if improper tools are used to remove the flywheel or if an improper tool is used to hold the flywheel in order to remove the clutch, structural damage to the flywheel could occur and subsequently cause the flywheel to burst.) When transporting your chain saw, use the appropriate guide bar guard.
Note: This Annex is intended primarily for the consumer or occasional user.

1792 – 005 – 02.11.2022
Original instructions
Instrucciones originales
Instructions d’origine
2022-11-16

References

• Emissions.com
• Husqvarna Forest & Garden

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