SQUARE D JGM36175 PowerPact J Circuit Breaker Instruction Manual

SQUARE D JGM36175 PowerPact J Circuit Breaker

Product Information

• Product Name: PowerPacTTM H-frame and J-frame Circuit Breakers and Switches
• Model Number: JYT65471 Rev. 00, 02/2022
• Replaces: 48940-207-03 Rev. 08, 02/2020
• Precautions: Failure to follow these instructions will result in death or serious injury. Use caution when working with the product.
• Warning: This product can expose you to chemicals including DINP, which is known to the State of California to cause cancer, and DIDP which is known to the State of California to cause birth defects or other reproductive harm. For more information go to: www.P65Warnings.ca.gov.

Product Usage Instructions

1. Turn off all power supplying this equipment before working on or inside equipment.
2. Use a properly rated voltage sensing device to confirm power is off.
3. Remove the handle extension (d).

Visi-Trip Functionality: The Visi-Trip LED handle aids in quickly locating a circuit breaker that requires attention. Inspect the handle position for circuit breaker trip indication. The Visi-Trip handle will flash an LED light as described in Table 1.
Note: When performing annual maintenance in accordance with MCCB Field Testing and Maintenance Guide (0600IB1201), operate the push to trip button (if equipped) to verify the Visi-Trip functionality. Cycle the circuit breaker from tripped to OFF, and then from OFF to ON and take note of the battery health. See Table 2. Wait five seconds between handle operation and push-to- trip button operation to ensure that the Visi-Trip handle is on standby mode. Tripping the circuit breaker too soon after toggling may result in the Visi- Trip handle not operating as intended.

Enclosure Clearances:  Install circuit breaker so minimum clearance distance to grounded metal is maintained. Refer to Figure 2 for enclosure clearances and the use of a fiber insulating plate.

Necessary Tools

Screwdriver, Phillips® #1 and 2 Screwdriver, long-shanked slotted Torque wrench:

• H-frame lug—3/16 in. hex bit
• J-frame lug—5/16 in. hex bit
• Bus connection— 5/32 in. hex bit

Precautions

DANGER: AZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH

• Apply appropriate personal  protective equipment (PPE) and follow safe electrical work practices. See NFPA 70E, CSA Z462, or NOM-029-STPS.
• This equipment must be installed and serviced only by qualified electrical personnel.
• Turn off all power supplying this equipment before working on or inside equipment.
• Always use a properly rated voltage sensing device to confirm power is off.
• Replace all devices, doors and covers before turning on power to this equipment.

WARNING: This product can expose you to chemicals including DINP, which is known to the State of California to cause cancer, and DIDP which is known to the State of California to cause birth defects or other reproductive harm. For more information go to: www.P65Warnings.ca.gov.

Installation

1. Turn off all power supplying this equipment before working on or inside equipment.
2. Trip the circuit breaker (Figure 1, a–c).
3. Use a properly rated voltage sensing device to confirm power is off.
4. Remove the handle extension (d).

Visi-Trip™

The Visi-Trip LED handle aids in quickly locating a circuit breaker that requires attention. Inspectthe handle position for circuit breaker trip indication. The Visi- Trip handle will flash an LED light as described in Table 1.
Note: When performing annual maintenance in accordance with MCCB Field Testing and Maintenance Guide (0600IB1201), operate the push to trip button (if equipped) to verify the Visi-Trip funcitonality. Cycle the circuit breaker from tripped to OFF, and then from OFF to ON and take not eof the battery health. See Table 2. Wait five seconds between handle operation and push- totrip button operation to ensure that the Visi-Trip handle is on standby mode. Tripping the  circuit breaker too soon after toggling may result in the Visi-Trip handle not operating as intended.

TABL.1:

the handle position for circuit breaker trip indication. 1

1. Refer to the Schneider Electric Frequently Asked Questions page. https://www.se.com/us/en/faqs/home/for. more information. /
2. If a nuisance LED flashing occurs on ON or OFF position, it can be reset by toggling the circuit breaker. If toggling the circuti breaker is not desired, LED flashing will reset after six hours.

Individually-Mounted Circuit Breaker Installation

DANGER: HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH Install circuit breaker so minimum clearance distance to grounded metal is maintained. Failure to follow these instructions will result in death or serious injury.

1. Check the electrical clearances (Figure 2, a). Insulate the circuit breaker if necessary (b–c).

Enclosure Clearances

Fiber Insulating Plate

Enclosure Dimensions

J-Frame Enclosure Insulation2

1. If dimension “A” is less than 0.56 in. (14.2 mm), attach fiber insulating plate (not provided) to enclosure cover.
2. Insulation required if circuit breaker side is < 4.13 in. (105 mm) from metal.

Install the circuit breaker

I-Line™ Circuit Breaker Installation

NOTICE
HAZARD OF EQUIPMENT DAMAGE

• Do not adjust jaws.
• Do not remove joint compound.
• If necessary, use Square D joint compound PJC7201.

1. Rack the circuit breaker onto the bus (Figure 4 (a–c).
2. Tighten the mounting bracket screw (d–e).

Cable Installation

Note: If the circuit breaker has terminal nuts installed, remove terminal nuts and install lugs as directed in the instructions shipped with the lug kit.

NOTICE
HAZARD OF FALSE TORQUE INDICATION Do not allow conductor strands to interfere with threads of wire binding screw. Failure to follow these instructions can result in equipment damage.

TABL.2: Lug Information

Conductors must be cut square for secure termination
Note: See Table 2 for strip lengths and torques.

1. Preform the conductors to their final configuration. Strip the conductor ends (Figure 5, a). Do not nick strands.
2. Install the cables in the lugs and torque the wire binding screws (b–c).
   • Install wire larger than 12 AWG in the center of the channel (d).
   • Install 14–12 AWG wire on the side of channel (e) on all lugs to avoid damage to the wire.

Bus Installation

Note: If terminal nut inserts are not installed, install the terminal nut inserts as directed in the instructions shipped with the terminal nut kit.

1. Install the bus using the supplied hardware (Figure 6, a–c).

Insulation Dimensions

Bus and Bus Insulation Dimensions

Accessory and Control Wiring Installation

1. Remove accessory cover (a).
2. Remove the accessory devices from the corresponding accessory compartments (b).
   • Note: Installation of overcurrent trip switch (SDE) requires installation of the SDE actuator, not provided.
3. Install control wiring (c) to the accessories.
   • Note: All diagrams show the circuit breaker in tripped position.

NOTICE
HAZARD OF EQUIPMENT DAMAGE

• Tighten all accessory cover screws to stated torque.
• Do not overtorque screws.
• Do not use power equipment to torque screws.
• Failure to follow these instructions can result in equipment damage.
  • Route the wiring (Figure 8, a).
  • Replace the accessory cover, being careful not to pinch the wires when installing the cover.
  • Replace Visi-Trip handle on the proper orientation, or handle extension (d).

Individually-Mounted Circuit Breakers

I-Line Circuit Breakers

Plug-On and Drawout Circuit Breakers
See wiring information provided with plug-in base. If accessories are field installed, follow instructions provided with 9-wire connector

Note: Confirm that the catalog number printed on the side of the accessory label (Figure 9, a) matches catalog number printed on the accessory cover (b).

• Mark on the side accessory label (a) which device was installed.

Circuit Breaker Removal

1. Turn off all power supplying this equipment before working on or inside equipment.
2. Remove circuit breaker in reverse order of installation.

Operation

• Press push-to-trip button (Figure 10, a) at installation to check operation.
• Repeat once a year to exercise circuit breaker.
  • Note: Push-to-trip button will not trip the circuit breaker if it is in the off (O) position.

Trip Unit Adjustment
For J-frame circuit breakers only,  adjust instantaneous trip (Im) by turning dial (Figure 11, a).

Troubleshooting

If problems occur during installation, refer to the following guide. If trouble persists, contact the local field office.

DANGER

HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH

• Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices. See NFPA 70E, CSA Z462, or NOM-029-STPS.
• This equipment must be installed and serviced only by qualified electrical personnel.
• Turn off all power supplying this equipment before working on or inside equipment.
• Always use a properly rated voltage sensing device to confirm power is off.
• Replace all devices, doors and covers before turning on power to this equipment.
• Qualified persons performing diagnostics or troubleshooting that require electrical conductors to be energized must comply with NFPA 70 E – Standard for Electrical Safety Requirements for Employee Workplaces and OSHA Standards – 29 CFR Part 1910 Subpart S – Electrical.

Failure to follow these instructions will result in death or serious injury.

Check system for short circuit or overload.
Circuit beaker trips, but no short circuit or overload is evident.| Voltage is below undervoltage trip setting.| Check system for low voltage.
Push-to-trip button will not trip circuit breaker.|

Circuit breaker already tripped.

| Move circuit breaker handle to reset then to on (I).
Circuit breaker cannot be opened manually.| Damage to current path.| Contact local field office.

Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material. Schneider Electric, Square D, and
PowerPacT are trademarks owned by Schneider Electric Industries SAS or its affiliated companies. All other trademarks are the property of their respective owners.

CONTACT

• Schneider Electric Limited
• Stafford Park 5
• Telford TF3 3BL
• United Kingdom
• www.se.com/uk.
• Schneider Electric USA, Inc.
• 800 Federal Street
• Andover, MA 01810 USA
• 888-778-2733
• www.se.com/us/en/.

© 2007–2022 Schneider Electric All Rights Reserved Scan the QR code on the product for additional product information.

References

• P65Warnings.ca.gov
• p65warnings.ca.gov/
• se.cn - This website is for sale! - se Resources and Information.
• Schneider Electric Canada | Global Specialist in Energy Management and Automation
• Schneider Electric Mexico | Servicios de Renovación y Retrofit de Schneider Electric
• Schneider Electric USA | Global Specialist in Energy Management and Automation
• Frequently Asked Questions - Schneider Electric
• Frequently Asked Questions - Schneider Electric
• Frequently Asked Questions - Schneider Electric

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