THERMOLEC LTEE DCC-11-BOX Electric Vehicle Energy Management System Instruction Manual

THERMOLEC LTEE DCC-11-BOX Electric Vehicle Energy Management System

Product Information

The DCC-11-BOX is an Electric Vehicle Energy Management System (EVEMS) designed to make a building’s electrical infrastructures fully ready for electric vehicles. It is a splitter box that allows the connection of an EV Charger to a power source without affecting load calculation. The DCC-11-BOX is suitable for installations in North America and has a main power supply of 120/240-208V, single phase with a range of 150A – 200A.

Specifications

• Model: DCC-11-BOX
• Voltage and Wiring: 240/208V AC single phase
• Terminals Size: up to 300 MCM (CU/AL)
• Frequency: 50 to 60 Hz
• Dimensions (H x W x D): 16 x 16 x 8 inches
• Total Weight: 20 lb (9.07 kg)

Characteristics

The DCC-11-BOX can be installed in various types of installations including group installation, wall installation, and ceiling installation. It can be powered by a 240/208V AC single phase source with a maximum of 200A. The DCC-11-BOX is compatible with different EV charger models and offers breaker options based on the desired charging capacity.

Product Usage Instructions

1. For a vertical installation on a wall, refer to the information on the enclosure for the choice of mounting position.
2. It is recommended to schedule the charging of the vehicle during hours of low electrical consumption to minimize interruptions to the electric charging station.
3. This product can be installed with other types of load, not just EV chargers.

Note: Read all instructions prior to using this product.

ABOUT THIS MANUAL

ERRORS AND INACURACIES
For any inaccuracy or omission, or to forward any general comments or suggestions concerning the quality of this manual, please send an email to [email protected].
COPYRIGHTS AND TRADE NAMES
All information’s in this manual are subject to copyright protection and other intellectual property protection of THERMOLEC LTÉE. / RECHARGE VÉHICULE ÉLECTRIQUE and its licensors. This installation manual cannot be modified, reproduced or copied without a prior written authorisation from THERMOLEC LTÉE. / RECHARGE VÉHICULE ÉLECTRIQUE and its licensors. Additional information’s are available on request. The following logos are trade names or trademarks of THERMOLEC LTÉE. / RECHARGE VÉHICULE ÉLECTRIQUE in the United States and in Canada.

DCC – EVEMS

All other trade names mentioned in this document are the property of their respective owners and their uses in this manual does not means a sponsorship or approval of the product. The use of any trade name shown in this document is strictly forbidden.
In this document, the terms DCC – EVEMS and DCC are equivalent

SAFETY INFORMATION

This document describes important safety instructions which must be followed during installation, maintenance and application of the DCC – Electric Vehicle Energy Management System (EVEMS).

Warning
Read all instructions prior using this product. Always disconnect the DCC – EVEMS power supply before any works. Use only the DCC – EVEMS by following the technical specifications indicated in this installation manual. Do not install the DCC – EVEMS nearby inflammable materials, explosives or fuels, chemical products and vapors. Never spray the DCC – EVEMS with water or any other liquids. Stop using the DCC – EVEMS immediately if defective, cracked, broken or damaged.Never try to modify, repair or dismantle the DCC – EVEMS. Please contact the manufacturer for any malfunction. Never insert a sharp object inside the DCC – EVEMS at the risk of causing damages to the components. Any improper use of the DCC – EVEMS could result in serious injuries which may cause death.For a vertical installation on a wall, refer to the information’s on the enclosure for the choice of mounting position.

Precautions

• Any improper use of the DCC – EVEMS can cause damages and premature wear of the components, which voids the warranty.
• Never use the DCC – EVEMS above or below the temperature range of -22 °F to 113 °F (-30 °C to 45 °C).
• Only store the DCC – EVEMS above or below the temperature range of -4 °F to 158 °F (-20 °C to 70 °C).
• The installation of the DCC – EVEMS must be done in accordance with the latest electrical code requirements.

Notes

• It is recommended to schedule the charging of the vehicle during hours of low electrical consumption to minimize interruptions to the electric charging station.
• Always check that the DCC – EVEMS is adequately fixed to the wall or ceiling or in a location to avoid any damages.
• Even if this product is advertised for EV chargers, it can be installed with other types of load.
• It is the installer’s responsibility to make sure that the electric power source is adequate for the use of the DCC – EVEMS.

Do not use any cleaning solvents to clean the DCC – EVEMS.

Warranty

Limited warranty

1. THERMOLEC LTÉE. warrants the integrated controls against any defects for a period of one year from the shipping date. The warranty is limited to the equipment and components supplier by THERMOLEC LTÉE.

2. In case of incorrect installation, inappropriate use or repairs done by unauthorized personnel by THERMOLEC LTÉE., the warranty will be automatically void.

3. THERMOLEC LTÉE. undertakes to repair or replace, at site or at the manufacturing location, at his option, the defective material only after an evaluation made by its representative.

4. THERMOLEC LTÉE. will not be held liable for damages or delays and will not be required to pay transport cost of the EVEMS said to be defective.

5. THERMOLEC LTÉE. shall not be liable for any indirect damages or delays caused by faulty workmanship or materials.
   No indemnity will be paid for repairs, replacements or modifications without a prior written consent supplied by THERMOLEC LTÉE.

6. Any control device or accessory supplied with the DCC – EVEMS to be installed or connected remotely from the EVEMS will be guaranteed by the manufacturer only under the special conditions mentioned in paragraph 5.

7. The components supplied for repairs are guaranteed for the remaining of the warranty on the original product or 90 days. The longest period will prevail.

8. All repairs made at the THERMOLEC LTÉE. plant are guaranteed for 30 days from the date of repairs

SPECIFICATIONS

DCC-11-BOX is a splitter box specifically designed to make a building’s electrical infrastructures fully ready for electric vehicles at the lowest possible price.

CHARACTERISTICS

CONDITIONS FOR APPLICATION
The DCC-11 is an Energy Management System specially designed to
allow the connection of an EV Charger to be connected to a power source
without affecting load calculation.
INSTALLATIONS TYPES

• Group installation
• Wall installation
• Ceiling installation

MAIN POWER SUPPLY (CB)
The DCC-11-BOX can be powered by a 240/208V AC single phase source, max 200A. The following options are offered by each DCC model:

Installation

TYPICAL INSTALLATION

DCC INSTALLATION

STEP 1: CHECK THE PACKAGE CONTENTS

INSTALLATION VIDEO
To access our installation video, visit our website www.dccelectric.com.

STEP 2: PREPARATIONS FOR INSTALLATION

1. Disconnect the main power

2. Select the DCC intended location.

   • The DCC can be mounted on a ceiling or on a wall.

   • NOTE: The DCC controller must be mounted so that the nameplate remains visible at all times.
     Do not install the DCC:

   • Outdoor.

   • In a location with high level of risk.

   • Nearby inflammable materials, explosives or fuels, chemical products and vapors.

3. Before installation, check the DCC mounting position.

   • Wall installation
   • Refer to the information on the enclosure to insure proper installation.
   • Ceiling installation
   • The installation may be done in any direction.

WARNING
Warranty automatically void if the DCC is installed incorrectly.

STEP 3: INSTALLATION

Ceiling installation

1.  Remove the 4 cover screws.
2. Fix the ceiling mounting support on the DCC.
3. Lift the DCC using the ceiling mounting support.
4. Position the DCC at the intended location.
5. Fix the DCC with the anchors for the type of surface.
6. Check that the DCC is adequately fixed to the wall or ceiling.
7. Remove the ceiling mounting support.

Wall installation

1. Remove the 4 cover screws.
2. Position the DCC at the intended location.
3. Ensure that the mounting is according with the information’s on the enclosure.
4. Fix the DCC with the anchors provided for the type of surface.
5. Check that the DCC is adequately fixed to the wall or ceiling.

STEP 4: CONDUCTOR CONNEXIONS See label within the box.

STEP 5: SECURE AND ENERGIZE

1. Secure: Put the cover back.
2. Energize: Supply electrical power to the DCC.

STEP 6: IDENTIFICATION

1. Register all the information of the charging station owner (address and parking space) in the space provided on the cover.
2. Register all configuration settings of the main power supply (essential load) in the space provided on the cover.

MAINTENANCE

Do not use any cleaning solvents to clean the DCC.

INTERNAL COMPONENTS ****

References

• DCC Electric Vehicle (EV) Charging for Condos or Full Panel Homes
• DCC Électrique - Contrôleur de charge pour véhicule électrique

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