DAKE SE-1018 Dual Mitering Bandsaw Instruction Manual

DAKE DUAL MITERING BANDSAW
SE-1018
INSTRUCTIONAL MANUAL

WARNING!
Read and understand all instructions and responsibilities before operating. Failure to follow safety instructions and labels could result in serious injury.

DAKE STANDARD LIMITED WARRANTY

Finished Machines
Dake warrants to the original purchaser the finished machine manufactured or distributed by it to be free from defects in material and workmanship under normal use and service within 1 year (12 months) from the delivery date to the end user.
Parts
Dake warrants to the original purchaser the component part manufactured or distributed by it to be free from defects in material and workmanship under normal use and service within 30 days from the delivery date to the end user.
The standard limited warranty includes the replacement of the defective component part at no cost to the end user.
Sale of Service (Repairs)
Dake warrants to the original purchaser the component part repaired by Dake Corporation at the manufacturing facility to be free from defects in material and workmanship under normal use and service within 90 days from the return date to the end user, as it pertains to the repair work completed. The standard limited warranty includes repair of the defective component part, at no cost to the end user.
Warranty Process
Subject to the conditions hereinafter set forth, the manufacturer will repair or replace any portion of the product that proves defective in materials or workmanship. The manufacturer retains the sole right and option, after inspection, to  determine whether to repair or replace defective equipment, parts or components. The manufacturer will assume ownership of any defective parts replaced under this warranty.
All requested warranty claims must be communicated to the distributor or representative responsible for the sale. Once communication has been initiated, Dake Customer Service must be contacted for approval:
Phone: 800-937-3253
Email: [email protected]
When contacting Dake, please have the following information readily available:
– Model #
– Serial #
– Sales Order #
Purchasers who notify Dake within the warranty period will be issued a Case number and/or a Return Material Authorization (RMA) number. If the item is to be returned per Dike’s request, the RMA number must be clearly written on  the exterior packaging. Any item shipped to Dake without an RMA will not be processed.
Warranty Exceptions:
The following conditions are not applicable to the standard limited warranty:
(a) Part installation or machine service was not completed by a certified professional, and is not in accordance with applicable local codes, ordinances and good trade practices.
(b) Defects or malfunctions resulting from improper installation or failure to operate or maintain the unit in accordance with the printed instructions provided.
(c) Defects or malfunctions resulting from abuse, accident, neglect or damage outside of prepaid freight terms.
(d) Normal maintenance service or preventative maintenance, and the parts used in connection with such service.
(e) Units and parts which have been altered or repaired, other than by the manufacturer or as specifically authorized by the manufacturer.
(f) Alterations made to the machine that were not previously approved by the manufacturer, or that are used for purposes other than the original design of the machine.

RETURN & REFUND POLICY

Thank you for purchasing from Dake! If you are not entirely satisfied with your purchase, we are here to help.
Returns
All Dake manufactured / distributed machines, parts and couplings include a 30-day return option. These policies are valid from the date of final shipment to the end user.
To be eligible for a return, the item must be unused and in the same condition as received.
All requested warranty claims must be communicated to the distributor or representative responsible for the sale. Once communication has been initiated, Dake Customer Service must be contacted for approval:
Phone: 800-937-3253
Email: [email protected]
Once the return request has been approved by Customer Service, a representative will supply a Return Material Authorization (RMA) number. The returned item must have the provided RMA number clearly marked on the outside packaging. Any item received without an RMA number clearly visible on the packaging will not be processed.
An RMA number can only be provided by the Dake Customer Service team and must be obtained prior to the return shipment.
Refunds
Once the item has been received and inspected for damages, a representative will notify the requestor referencing the provided RMA number.
If the return is approved, a refund will be issued to the original method of payment, less a 20% restocking fee.
The restocking fee may be waived if an order is placed at the time of return with like-value merchandise.
Transportation costs are the responsibility of the end user and will not be credited upon return approval.
Any item that is returned after the initial 30 days or has excessive/obvious use will not be considered for a full refund.
DAKE STANDARD TERMS & CONDITIONS OF SALE
All proposals and quotations for the original sale of our products are subject to the following terms and conditions:
ACCEPTANCE OF ORDER: All orders are subject to acceptance by Dake at its main office in Grand Haven, Michigan.
APPLICABLE LAWS: This quotation or acceptance shall be governed in all respects by the laws of the State of Michigan.
CANCELLATION: We reserve the right to cancel and/or refuse to complete your order if, in our opinion, you have not established credit to promptly meet the payment terms of your order. Any cancellation from the Purchaser may be  subject to a 10% cancellation fee for any of our non-standard machinery upon the discretion of Dake. All custom or special quotes will not be eligible for cancellation, nor returns.
DELIVERY: The proposed shipment date is an estimate and is contingent upon causes beyond Dake’s control. Under no circumstances shall Dake have any liability for loss of use or for any direct or consequential damages resulting from  delay.
All shipments from the Dake facilities are F.O.B.
FREIGHT CLAIM: Damage freight claims must be submitted to Dake within thirty (30) days of shipment from Dake’s facility. If shipment for order was set up by the Purchaser, Dake is not liable to handle the freight claims.
PERMITS AND COMPLIANCE: Dake shall not be responsible for obtaining any permits, inspections, certifications, or licenses required for the installation or use of the equipment. Dake makes no promise or representation that the equipment or any services to be furnished by Dake will conform to any federal, state, or local laws, ordinances, regulations, codes or standards.
PRICES: Unless otherwise agreed to in writing, all prices are F.O.B. our plant in Grand Haven, Michigan and Grand Prairie, Texas. In any event, the quoted prices for component parts become invalid ten (10) days after date of quotation, and machinery may become invalid sixty (60) days after date of quotation. Unless otherwise specified in Dake’s quotation, installation services and final on-site adjustments are not included in the quotation.
TAXES: Prices do not include taxes. If any sales, use or similar tax is payable to Dake in connection with any transaction or part thereof between the Purchaser and Dake with respect to goods delivered, the Purchaser will, upon demand,  pay to Dake the amount of any such tax. If you are tax exempt, please include your exemption document when submitting your order.
TERMS OF PAYMENT: Terms of payment are as stated in Dake’s quotation subject to credit approval by our home office. Dake will invoice Purchaser when the equipment is completed and ready for shipment. Payment terms run from invoice date. Purchaser may be required to issue a down payment before production of order and shipment, at the discretion of Dake Accounting. For credit card purchases, a 3.5% processing fee may be applicable to the order. The following states are exempt from the 3.5% processing fee: CA, CO, KS, OK, TX, FL, NY, CT, MA, and ME. Dake’s  preferred method of payment is as follows: ACH Wire and credit card. Checks will be accepted but may cause delay in order processing. Below is our billing address: 1809 Industrial Park Drive, Grand Haven, MI 49417
WARRANTY If, within a period of one (1) year from date of shipment, any part of any equipment sold by Dake is defective in material or workmanship and is so found after inspection by Dake, it will be replaced or repaired at the option  of Dake, providing the equipment has been given normal and proper usage and is still the property of the original Purchaser. Purchased components such as Micro Drop mist system or the like, installed as a part of Dake equipment are  warranted only to the extent of the original Manufacturer’s warranty. Dake is not responsible for any service work performed unless authorized in advance.
THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER WRITTEN, ORAL OR IMPLIED (INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR
PURPOSE). UNDER NO CIRCUMSTANCES SHALL DAKE BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES.

SPECIFICATIONS

Packing

| N.W / G.W (kgs)| 233 / 263
Measurement| 1740 x 762 x 1143 mm

Cutting Capacity

| ****

0°

| ○    (mm/inch)| 250 / (10”)
□(mm/inch)| 127 x 468 ( 5” x 18-3/8”)

+ 45°

| ○    (mm/inch)| 150 (6”)
□(mm/inch)| 175 x 239  (7” x 9-3/8”)

In the space provided, record the serial number and model number of the machine. If contacting Dake this information must be provided to assist in identifying the specific machine.

Serial No:|
---|---
Model:|
Install Date:|

SAFETY

USER

• Wear proper apparel: No loose clothing, gloves, rings, bracelets, or other jewelry to get caught in moving parts. Non-slip footwear is recommended. Wear protective hair covering to contain long hair.
• Always wear eye protection. Refer to ANSLZ87.1 standard for appropriate recommendations. Also use face or dust mask if cutting operation is dusty.
• Do not overreach. Always keep proper footing and balance.
• Never stand on the machine. Serious injury could occur if the machine is tipped or if the cutting blade is accidentally contacted.
• Never leave the saw running unattended. Turn off the power. Do not leave the saw until it comes to a complete stop.
• Do not operate the tool while under the influence of drugs, alcohol, or any medication.
• Make sure the saw is disconnected from the power supply while motor is being mounted, connected, or reconnected.
• Always keep hands and fingers away from the table.
• Stop the machine before removing any chips or debris.
• Shut off power and clean the band saw and work area before leaving machine.

USE OF MACHINE

• Remove adjusting keys and wrenches. Form a habit of checking to see that keys and adjusting wrenches are removed from the saw before turning it on.

• Do not force the saw. It will do a more efficient and safer job at the rate for which it was designed.

• Use correct blade. Do not force blade or attachments to do a job for which it was not designed.

• Secure work. Use clamps or a vise to hold work when practical. It is safer than using your hands.

• Maintain blade is in top condition. Keep blades sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories.

• Use recommended accessories. Consult the owner’s manual for recommended accessories.
  The use of improper accessories may cause hazards.

• Avoid accidental starting. Make sure the switch is in the “OFF” position before plugging in the cord.

• Direction of feed. Feed work into the blade against the direction of rotation of the blade.

• Adjust and position the blade guide arm before starting the cut.

• Keep blade guide arm tight. A loose blade guide arm will affect sawing accuracy.

• Make sure blade speed is set correctly for material being cut.

• Check for proper blade size and type.

• Stop the machine before putting material in the vise.

• Always have stock firmly clamped in vise before starting the cut.

• Ground all tools. If tool is equipped with three-prong plug, it should be plugged into a three hole electrical receptacle, the adapter plug must be attached to a known ground. Never remove the third prong.

ADJUSTMENTS

• Make all adjustments with the power off. In order to maintain the machine, precision and correct ways of adjustment while assembling, the user should read the detailed instructions in this manual.

WORKING ENVIRONMENT

• Keep work area clean. Cluttered areas and benches invite accidents.
• Do not use in dangerous environment. Do not use power tools in damp or wet locations or expose them to rain. Keep work area well-lighted.
• Keep children and visitors away. All children and visitors should be kept a safe distance from work area.
• Do not install or use this machine in an explosive, dangerous environment.

MAINTENANCE

• Disconnect machine from power source when making repairs.
• Check for damaged parts before use of the saw, a guard or other part that is damaged should be replaced immediately to ensure that it will operate properly and perform its intended function. Check for alignment of moving parts,  binding of moving parts, breakage of parts, and any other condition that may affect the saws operation.
• Disconnect the power before servicing and when changing accessories such as blades, bits, cutters, etc.
• Make sure that the blade tension is properly adjusted.
• Re-check blade tension after initial cut with new blade.
• To prolong blade life always releases blade tension at the end of each work day.

TRANSPORTING MACHINE

1. Before saw is unpackaged transport using a lifting jack.
2. Once packaging has been removed from saw use heavy duty lifting belts to lift machine, pictured below.
   NOTE: Make sure all equipment lifting capacities are larger than the weight of the machine.

SET UP

• The electrical rating of your band saw is 230 volt with single phase. Before connecting your machine to an electrical power system, be sure the motor rating must be the same as electrical system. For instructions on how to connect  machine to power source, please refer to the electrical wiring diagram on manual.
• Turn off the power before wiring, & be sure machine in proper grounding, overload & circuit breaker is recommended for safety wiring.
• Tighten 4 bolts to base holes after machine in balance.
• Check carefully if the saw blade is running in counter-clock wise direction it not reverse the wiring per circuit diagram then repeat the running test.
• Your machine has been coated with a heavy grease to protect it when shipping. This coating should be completely removed before operating the machine. Commercial degreaser, kerosene or similar solvent may be used to remove  the grease from the machine, but avoid getting solvent on belts or other rubber parts.
• After cleaning, coat all bright work with a light lubricant. Lubricate all points in Fig A with a medium consistency machine oil.

SETTING UP THE MACHINE FOR OPERATION

1. Select the proper speed and blade for the type of material you are cutting.
2. Make sure the blade tension is adjusted properly.
3. Raise the saw frame and close the feed on/off knob (B) Fig. 20.
4. Place the stock workpiece Fig. 20, between the vise jaws. Adjust the stock for the desired length of cut and tighten the vise clamping hand wheel (C).
5.  Make sure the blade guide arm (D) Fig. 20, is adjusted as close as possible to the workpiece.
6. Turn the machine on and adjust the coolant flow.
7. Turn the feed rate control knob (A) Fig. 20, counterclockwise until the saw blade begins to lower at the desired rate of speed.
8. Proceed to cut through the workpiece. The motor and coolant pump will shut off upon completion of the cut.
9. After adjusting the down speed (A), the saw frame position and down movement are controlled by workpiece on/off knob.

STARTING AND STOPPING MACHINE

1. Raise the saw frame to the up position.

2. The machine is started by pushing the start button (C) (see Fig.2). And it will continue to run until the saw arm is in the down position at the end of the cut, or when the stop button (B) is pushed.

3. When in emergency push button (B) to stop the machine. After removing the trouble, release emergency button, re-start the machine by pushing the start button (C).

4. When using the coolant turn the select button (D) to the right.

5. Set the blade speed with control knob (E).
   a. Press button H (see Fig. 2). Cutting fluid pump and blade should stop.
   b. Error Lamp for button (A), please refer to Troubleshooting page for error message.

6. To adjust the feeding rate when in cutting, turn the volume valve (F) clockwise for faster feeding, counterclockwise for slower feeding. When volume valve (F) has been properly adjusted, turn the control valve (G) to handle saw arm action.

7. An automatic shut-off limit switch is provided to stop the motor when the cut is completed. The limit switch (D) is controlled by a lever Fig. 3, which contacts the top of the hydraulic cylinder (E) shutting off the motor and coolant pump.

8. If the motor stops before the cut is completed or continues to run after the cut is completed, the limit switch (D) Fig. 3. Can be adjusted up or down by loosening the two screws (F).

ADJUSTING DOWNWARD TRAVEL OF SAW ARM
The downward travel of the saw arm should be adjusted so that when the saw arm is in the extreme downward position, the teeth of the blade are 1/16” below the tab-le surface. If an adjustment is necessary, loosen lock nut (A) Fig. 4 and  turn stop screw (B) in or out until the correct adjustment is made. Then tighten lock nut (A).
ADJUSTING BLADE TENSION
To tension the blade, lift up the left wheel cover and turn the blade tension handle (A) Fig. 8, clockwise. A pointer and tension scale (B) is located underneath the wheel. The scale is graduated to indicate blade tension of 20,000, 30,000  and 35,000 pounds per square inch (psi). For car-bon blades (similar to the one supplied with the machine) the blade should be tensioned at 20,000 psi. For bi-metal blades, the blade should be tensioned at 30,000 or 35,000 psi. Always  release blade tension at the end of each work day to prolong blade life.
ADJUSTING BLADE GUIDE SUPPORT ARM
The blade guide support arm (A) Fig. 9, should be set as close to the workpiece as possible. To move the sup-port arm, first loosen clamp knob (B). Move the support arm (A) into relationship with the workpiece. When you are sure the  support arm will not interfere with the workpiece, first tighten clamp knob (B). ADJUSTING FEED RATE
When the feed rate control knob is turned clockwise as far as it will go the saw frame will not move down, but it can be raised to the up position. By turning the feed rate control knob counterclockwise, the flow of oil from the cylinder is  regulated and determines the speed at which the saw frame will lower and the blade will feed through the work. Too many factors are involved to make tabulated data practical on feed rates. As a general rule, an even downward pressure  without forcing the blade gives best results. Avoid forcing the blade at the start as this may shorten blade life and produce a bad cut. By inspecting the chips while the cut is being made will indicate whether the feed rate is correct. Fine  powdery chips indicate the feed rate is too light; the teeth are rubbing over the surface instead of cutting. Burned chips indicate excessive feed, which causes the teeth to break off as the blade overheats. The ideal feed rate is indicated by  chips that have a free curl and this will give the fastest cutting time and longest blade life.
ADJUSTING CUTTING PRESSURE OF SAW ARM
The cutting pressure of the saw arm has been set at the factory and should not need further adjustment. If adjustment should ever become necessary, lower the saw arm to the horizontal position. Loosen locknut (A) Fig.11 until the pressure is increased or decreased.

OPERATING AND ADJUSTING VISE

The workpiece is placed between the vise jaws with the amount to be cut-off extending out past the blade. Your machine is equipped with a “quick action” vise jaw which allows you to instantly position the moveable vise jaw (B) Fig. 12. Simply turn hand wheel (A) counterclockwise 1/2 turn and move the vise jaw (B) to the desired position. Then tighten the vise jaw (B) against the workpiece by turning hand wheel clockwise. The vise can be adjusted to cut any angle from a straight 90 degree cut-off to a 45 degree angle by loosening the two spring-loaded clamp handles (one located on each vise jaw), positioning the vise jaws to the desired angle and tightening the tow spring-loaded handles. The right vise jaw is provided with positive stops to instantly position the jaw at 90 or 45 degrees. To check and adjust the positive stops, proceed as follows:

1. Pivot the right vise jaw (C) Fig. 13. All the way to the right, and lock spring loaded clamp handle (D).
2. Using a combination square (E), place one end of the square against the vise jaw and the other end against the blade as shown in Fig. 13. Check to see if the vise jaw is 90 degrees to the blade.
3. If an adjustment is necessary loosen clamp handle (D) Fig. 14. Loosen set screw (F) and turn adjusting screw (G) until the vise jaw is 90 degrees to the blade. NOTE: Turn screw (G) from the opposite end, through the face of the vise  jaw. End of screw (G) should contact stud of clamp handle (D) when vise jaw is 90 degrees to the blade. Then tighten set screw (F).
4. If an adjustment is necessary, loosen clamp handle (D) Fig. 14. Loosen set screw (H) and turn adjusting screw (K) until the vise jaw is 45 degrees to the blade. NOTE: end of screw (K) should contact stud of clamp handle when vise  jaw is 45 degrees to the blade. Then tighten set screw (H).
5. Pivot the right vise jaw (C) all the way to the left, as shown in Fig. 15, and lock spring loaded clamp handle (D).
6. Using a combination square (E), place one end of the square against the vise jaw and the other end against the blade, as shown in Fig. 15. And check to see if the vise jaw is at 45 degrees to the blade.

COOLANT SYSTEM

The use of proper cutting fluid is essential to obtain maximum efficiency from a band saw blade. The main cause of tooth failure is excessive heat build-up. This is the reason that cutting fluid is necessary for long blade life and high  cutting rates. Cutting area and blade wheels should be kept clean at all time. The rate of coolant flow is controlled by the stop valve lever (B) Fig. 16 which directs the coolant onto the blade at (C). The lever (B) is shown in the off position.

ADJUSTING WORK STOP
The work stop is used mainly when more than one piece of work is to be cut to the same length. Simply position the stop (A) Fig. 17 the desired distance away from the blade. The stop may be repositioned by loosening lock screw (B) and  moving the rod (C) in or out accordingly. Then tighten lock screw, fine adjustment to the stop can be made by loosening nut (D) and turning stop screw (A). To move the stop (A) out of the way, loosen set screw (E) and move arm (F) to  the down position.
ADJUSTING BLADE GUIDE ROLLER BEARINGS, CARBIDE
BLADE GUIDES & BACK-UP BEARINGS
Before making the following adjustments make sure the blade is tracking and tensioned properly:

1. The back of the blade (A) Fig. 18, should ride against the back-up bearing (B). To adjust, loosen set screw (C) and move the bearing (B) up or down until it lightly touches the back of the blade.
2. The saw blade (A) should also ride between and lightly touch the two blade guide roller bearings (D) and (E) Fig.18. The front bearing(E) Fig. 18 and 19, is mounted on an eccentric and can easily be adjusted to suit blade thickness  by loosening set screw (F) and turning shaft (G) Fig. 19.
3. The carbide blade guides (H) Fig. 18, should also be adjusted so they lightly touch the blade by loosening screws (K).
4. The blade guide roller bearings, carbide blade guides and back-up bearing on holder (L) Fig. 18 and 19 should be adjusted in the same way.

BLADE CHANGE

1. UNPLUG the machine power source!
2. Raise the saw frame about 6” and close the feed on off knob (E) Fig 21, by turning it clockwise as far as it will go.
3. Move the blade guide arm (B) to the right, as shown in Fig. 21.
4. Loosen two screws (D) and open upper blade guard (F) Fig. 21.
5. Open both wheel covers (A) Fig. 21, and clean the chips from the machine
6. Release blade tension by turning the blade tension hand wheel (C) Fig. 21 counterclockwise.
7. Remove the blade from both wheels and out of each blade guide.
8. Make sure the teeth of the new blade are pointing in the right direction. If necessary, turn the blade inside out.
9. Place the new blade on the wheels, in the blade guides and adjust blade tension and blade guides.

BLADE SELECTION

TOOTH SELECTION
For maximum cutting efficiency and lowest cost per cut, it is important to select the blade with the right number of teeth per inch for the material being cut. The material size and shape dictate tooth selection.
You need to consider:
The width of the cut. That is, the distance in the cut that each tooth must travel from the point it enters the work piece until it leaves the work piece, and the shape of the work piece. Use the chart above to assist with tooth selection.

• Squares, Rectangles, Flats (Symbol: ■)
  Locate the width of your work piece on the chart. (Inches on the outer circle and millimeters on the inner circle.) Select the tooth pitch on the ring marked with square which aligns with the width of the cut.
  Example: 6” (150mm) square, use a 2/3 Vari-Tooth.

• Round Solids (Symbol: ●)
  Locate the diameter of your work piece on the chart. Select the tooth pitch on the ring marked with the circle which aligns with the size of stock you are cutting. Example: 4” (100mm) round, use a 3/4 Vari-Tooth.

• Tubing, Pipe, Structural (Symbols: O, H, ˄)
  Determine the average width of cut by dividing the area of the work piece by the distance the saw blade must travel to finish the cut. Select the tooth pitch on the ring marked with the tubing and structural shape which aligns with  the average width you are cutting.
  Example: 4” (100mm) outside diameter, 3” (75mm) inside diameter tubing.

4″(100mm) OD =12.5 in2 (79 cm 2 )
3″(75 mm ) ID = 7.0 in 2 (44 cm 2 )
Area = 5.5 in 2 (35 cm 2 )
5.5 in 2 (35 cm 2 ) / 4″ (100mm) distance = 1.38” (35 mm) average width 1.38″ (35 mm), use a 4/6 Vari-Tooth.
NOTE: The blade speed and cutting rate recommendations presented on this chart are  approximations and are to be used as a starting point for most applications. For exact sawing parameters consult your saw blade supplier.
BLADE SPEED
The band speeds are to be used as a starting point for most application. For exact parameters consult your saw blade supplier.

BI-METAL SPEEDS AND FEEDS
These figures are a guide to cutting 4” (100mm) material (with a 314 Vari- Tooth) when using a cutting fluid.
Increase Blade Speed: 15% When cutting 1/4” (6.4mm) material (l0/l4 Vari- Tooth)
12% When cutting 3/4” (19 mm) material (6/10 Vari-Tooth)
10% When cutting 1-1/4” (32 mm) material (5/8 Vari-Tooth)
5% When cutting 2-1/2” (64 mm) material (4/6 Vari-Tooth)
Decrease Blade Speed: 12% When cutting 8” (200mm) material (2/3 Vari-Tooth)

CHIPS
Chips are the best indicator of correct feed force. Monitor chip information and adjust feed accordingly.
Thin or powdered chips – increase feed rate or reduce blade speed. Burned heavy chips – reduce feed rate and/or blade speed.
Curly silvery and warm chips – optimum feed rate and blade speed.

ERROR LAMP

slow down the saw bow speed.
2 times| Motor speed detect failure| Please contact with dealer for repair service. Check the connection of motor signal wires and wires outward if broken.
3 times| Motor stop| Saw bow drop too fast caused the blade stop and motor stop, please saw bow decent
4 times| Control board failure| Please contact with dealer for repair service.
5 times| Limit switch| Check lower limit switch and saw blade cover limit switch
6 times| Control board failure| Please contact with dealer for repair service.
7 times| Control board failure| Please contact with dealer for repair service.
8 times| Control board failure| Please contact with dealer for repair service.

TROUBLESHOOTING

control panel is not on.
2. Motor can not be started; power was cut by limit switch.
3. Operation button can not be normally operated.| 1.  Check the motor specification; connect the power with correct power supply. Make sure the power light in on.
2.  Make sure the cover is in correct position.
3.  Push the emergency button; return it to original position. Then release the emergency button.
Excessive Blade Breakage| 1.  Materials loosen in vise.
2.  Incorrect speed or feed
3.Blade teeth spacing too large
4.  Material too coarse
5.  Incorrect blade tension
6.Teeth in contact with material before saw is started
7.  Blade rubs on wheel flange
8.  Miss-aligned guide bearings
9.  Blade too thick 10 Cracking at weld| 1.  Clamp work securely
2.  Adjust speed or feed
3. Replace with smaller teeth spacing blade
4. Use a blade of slow speed and small teeth spacing
5. Adjust to where blade just does not slip on wheel
6. Place blade in contact    with work after motor is starred
7.  Adjust wheel alignment
8.  Adjust guide bearings
9.  Use thinner blade
10.  Weld again, note the weld skill.
Premature Blade Dulling| 1.  Teeth too coarse
2.  Too much speed
3.  Inadequate feed pressure
4.Hard spots or scale on material
5.  Work hardening of material.
6.Blade twist
7.  Insufficient blade
8.  Blade slide| 1.  Use finer teeth
2.  Decrease speed
3.  Decrease spring tension of saw
4.  Reduce speed, increase feed pressure
5.  Increase feed pressure by reducing spring tension
6.  Replace with a new blade, and adjust blade tension
7.  Tighten blade tension   adjustable knob
8.  Tighten blade tension
Unusual Wear on Side/Back of Blade| 1.  Blade guides worn.
2.  Blade guide bearings not adjust properly
3.  Blade guide bearing bracket is loose| 1.  Replace.
2.  Adjust as per operators manual
3.  Tighten.
---|---|---
Teeth Ripping from Blade.| 1.  Tooth too coarse for work
2.  Too heavy pressure; too slow speed.
3.  Vibrating work-piece.
4.  Gullets loading| 1.  Use finer tooth blade.
2.  Decrease pressure, increase speed
3.  Clamp work piece securely
4.  Use coarser tooth blade or brush to remove chips.
Motor running too hot| 1. Blade tension too high.
2. Drive belt tension too high.
3.  Blade is too coarse for work
4.  Blade is too fine for work
5.  Gears aligned improperly
6.  Gears need lubrication
7.  Cut is binding blade| 1.  Reduce tension on blade.
2.  Reduce tension on drive belt.
3.  Use finer blade.
4.  Use coarse blade.
5.  Adjust gears so that worm is in center of gear.
6.  Check oil path.
7.  Decrease reed anti speed
Bad Cuts (Crooked)| 1.  Feed pressure too great.
2.  Guide bearings not adjusted properly
3.  Inadequate blade tension.
4.  Dull blade.
5.  Speed incorrect.
6.  Blade guides spaced out too much
7.  Blade guide assembly loose
8.  Blade truck too far away from wheel flanges| 1.  Reduce pressure by increasing spring tension on side of saw
2.  Adjust guide bearing, the clearance cannot greater than 0.001.
3. Increase blade tension by adjust blade tension
4. Replace blade
5.  Adjust speed
6.  Adjust guides space.
7.  Tighten
8.  Re-track blade according to operating instructions.
Bad Cuts (Rough)| 1.  Too much speed or feed
2.  Blade is too coarse
3.  Blade tension loose| 1.  Decrease speed or feed.
2.  Replace with finer blade.
3.  Adjust blade tension.
Blade is twisting| 1.  Cut is binding blade.
2.  Too much blade tension.| 1.  Decrease reed pressure.
2.  Decrease blade tension.

ELECTRICAL DIAGRAM

EXPLOADED VIEW & PARTS LIST

|
---|---
Item| Reference No.| Description| Specification| Qty
---|---|---|---|---
–| D-303189| Dake Logo – Small| 1-1/2” x 5”| 1
–| D-81002| Dake Logo – Large| 2-13/16” x 7”| 1
–| D-76462| Label – Lockout| | 2
–| D-84605| Label – Safety Instructions| | 1
–| D-84604| Label – Point of Operation| | 1
–| D-84395| Label – High Voltage| | 1
6-1| 181256| Coolant Tank| 8.4L| 1
6-2| 187003| Fixed Hose Bracket| | 1
6-3| HD841-60| PVC Hose| 3/4″x600mm| 1
6-4| MB221AL-2| Coolant Pump| 1/8HP (220V)| 1
6-5| W004| Washer| 1/4″x19xt1.5mm| 4
6-6| HT003| Hex Socket Head Screw| M6-1.0 x 10mm| 4
7| 189036| Pivot Shaft| | 1
8S| 187065F| Cylinder Assembly| Return Spring Type| 1
9| HCS07| C-Retainer| S18| 1
12| 189025| Cylinder Upper Bracket| | 1
13| HW105| Spring Washer| M8| 3
14| HS244| Hex. Head Cap Screw| M8-1.25Px30L| 3
15| HS264| Hex. Head Screw| M10-1.5Px50L| 1
16-2| HS422| Hex. Headless Screw| M6-1.0Px10L| 1
16-3| 189037| Work Stop Rod| | 1
16-4| 198169M| Plum Screw| M6-12L| 1
16-5| W004| Washer| 1/4″x19xt1.5mm| 1
16-6| 189038| Work Stop| | 1
16-7| 1966008| Work Stop Bracket| | 1
16-8| HN006| Hex. Nut| M10-1.5P| 1
16-9| HS059| Hex. Head Screw| M10-1.5Px25L| 1
17-1S| 187055| Handwheel| | 1
189055R| Knob| | 1
17-3| HK007| Key| 5x5x15L| 1
24| HI901| Bearing Washer| 25| 2
24-1| 1965043| Nut| AN05| 2
26| 189013| Gap Ring| | 1
26-1| 189085| Washer| | 2
29| 196228| Position Set Bracket| | 1
30| W016| Washer| 5/16″x23xt2| 2
31| HS046| Hex. Head Screw| M8-1.25Px20L| 2
32| 189012A| Rear Pivot Bracket| For DC model use| 1
32-1| 189069| Eccentric Ring| | 1
32-2| 189070| Positioning Piece| | 1
32-3| HE501| Cross Tablet Head Screw| M5-0.8Px8L| 1
33| 191219| Bushing| | 1
34| HW106| Spring Washer| ∮10.2-3t| 2
35| HS061| Hex. Head Screw| M10-1.5Px35L| 2
36| 189002GE| Machine Base| For DC model use| 1
37| HE501| Cross Tablet Head Screw| M5-0.8Px8L| 2
38| 187064| Degree-Meter Ruler| | 1
39| HS430| Hex. Headless Screw| M8-1.25Px10L| 1
40| HN006| Hex. Nut| M10-1.5P| 1
41| HS064| Hex. Head Screw| M10x50L| 1
42| 196208| Vise Jaw Bracket| | 1
43| 191209| Bushing| | 1
44| HW023| Washer| ø10.5ø21Xt2mm| 1
45| HS261| Hex. Head Screw| M10-1.5Px35L| 1
Item| Reference No.| Description| Specification| Qty
---|---|---|---|---
46| HW011| Washer| 3/8″x27xt3| 1
47| 181266| Fixed Bolt| | 1
48| HS434| Hex. Headless Screw| M8-1.25Px30L| 2
49| HW025| Washer| ø10.5ø27Xt3mm| 1
50| 191210| Knob| M10xP1.5x37L| 1
51| 1966003| Vise Jaw Bracket (Rear)| | 1
52| HS422| Hex. Headless Screw| M6-1.0Px10L| 2
53| 1966004| Bushing| | 1
54| HS282| Hex. Head Screw| M12-1.75Px40L| 1
55| N005| Hex. Nut| 3/8″| 1
56| W014| Washer| 3/8″x23xt2| 1
57| 192040| Spring Handle Bracket| | 1
58| 181118| Spring Adjusting Rod| | 1
59| 187068A| Tension Spring| For DC model use| 1
60| S047| Hex. Head Screw| M825L| 1
61| W005| Washer| M8| 1
62| N005| Hex. Nut| M8| 1
63| HW007| Washer| M12| 1
64| HW107| Spring Washer| M12| 1
71| 189034A| Limit Switch Support| For DC model use| 1
71-1| HW004| Washer| ø6.5Xø18Xt1.5mm| 2
72| HT016| Hex. Head Screw| M6-1.0PX12L| 2
73| ET1615| Lower Limit Switch| CM1309 (CANLIE)| 1
74| HW307| Gear Washers| M6| 2
74-1| HN002| Hex. Nut| M4-0.7P| 2
75| HS513| Cross Round Head Screw| M4-0.7P30L| 2
117| 187035| Pivot Shaft| | 1
121| 187001| Coolant Pan| | 1
121-1| 187002| Stand Side Cover| 410x325x1.2t| 1
122| HS527| Cross Round Head Screw| M610L| 4
123| MHW104| Spring Washer| M6| 4
124| HS033| Hex. Head Screw| M615L| 1
125| 191106| Filter| | 1
126| HN004| Hex. Nut| M6| 1
128| HN005| Hex. Nut| M8-1.25P| 8
129| W028| Washer| 8×18-2.0t (M8)| 16
130| S047| Hex. Head Screw| M8x25L| 7
130-1| HS050| Hex. Head Screw| M8-1.25P40L| 1
132| HS093| Hex. Head Screw| M12-1.75P50L| 4
132-1| HN007| Hex. Nut| M12-1.75P| 4
200| 189023J-Y| Blade Guard (Front)| Yellow| 1
201| 196504| Blade Direction Label| | 1
202| 103127| Knob| M6-1.0Px10L| 2
202-1| HW004| Washer| ø6.5Xø18Xt1.5mm| 2
204| HS260| Hex. Head Screw| M10-1.5Px30L| 2
205| HW106| Spring Washer| M10| 2
206| HW006| Washer| M10| 2
207| 1965015| Blade Adjustable Knob| | 2
208| HW023| Washer| ø10.5ø21Xt2mm| 2
209| 187020| Arm (Left)| | 2
210| 1965014| Gib| | 2
211| HCS39| C-Retainer| ∮8| 4
212| CA6082RS| Bearing| 608-2RS| 10
213| 189018| Eccentric Guide B| | 2
214| 189019| Eccentric Guide A| | 2
Item| Reference No.| Description| Specification| Qty
---|---|---|---|---
215| HS230| Hex. Head Screw| M6-1.0Px20L| 4
216| 196331| Carbide Guide| S45C| 4
217| 121061| Bearing Shaft| | 2
218| HS422| Hex. Headless Screw| M6-1.0Px10L| 4
219| 189015| Bearing Bracket (Left)| | 1
220-1| 189083| Cooling Pipe Connector| | 2
220-2| MHD812-60| PU Hose| ∮6-600mm| 1
220-3| 103126-4| Hose Clamp| ID∮12| 2
220-4| 195075| 90∘Elbow (Connector)| PT1/8″X1/4(Copper)| 2
220-5| 181856| On-off Valve| 1/8 inner teeth5/16| 2
220-6| 189084| Press Piece| | 2
220-7| HW104| Spring Washer| ∮6.11.9| 4
220-8| HT016| Button Head Screw| M6-1.0P12L| 4
220-9| MHD812-34| PU Hose| ∮6-340mm| 1
221| 189014| Blade Adjustable (Rear)| | 1
222-1| 189022| Brush Support| | 1
222-2| 191334A| Brush| | 1
222-3| HW004| Washer| ø6.5Xø18Xt1.5mm| 2
222-4| HN004| Hex. Nut| M6-1.0P| 2
222-5| HS037| Hex. Head Screw| M6-1.0Px35L| 1
222-6| HS033| Hex. Head Screw| M6-1.0Px15L| 1
225| 189021-Y| Blade Guard ІІ (Rear)| | 1
301| 1965052| Knob| | 2
302| MHS334| Hex. Head Screw| M6X12L| 2
302-1| HW004| Washer| M6| 6
302-2| HT003| Round Head Screw| M6x10L| 4
302-3| 131114A| Micro Switch Bracket| CE USE| 1
302-4| HN002| Hex. Nut| M4| 8
302-5| HD503| Hex. Head Screw| M4x12L| 4
302-6| 198150MA| Micro Switch Bracket| CE USE| 1
302-7| HT001| Round Head Screw| M5-0.8Px10L| 4
302-8| ET1617| Limit Switch (Idler Wheel)| QKS8-1A1B-180∘| 1
302-9| 131114| Switch Plate| CE USE| 1
302-10| ET1616| Limit Switch (Drive Wheel)| QKS8-1A1B| 1
302-11| 198150M| Micro Switch Bracket| CE USE| 1
303| 187027F| Drive Wheel Back Cover| | 1
304| HW105| Spring Washer| ø8.2-2.5t| 4
305| HN005| Hex. Nut| M8-1.25P| 4
306| 187026F| Saw Cover| CE USE| 1
306-1| HV001| Songe Pad| | 2
307| HS046| Hex. Head Screw| M8-1.25Px20L| 1
308| 121011| Washer| 6mm| 1
309| CA6205LLU| Bearing| 6025| 2
309-1| HCR06| C-type Clasp| R52| 2
310| 105021A| Idler Wheel| | 1
311| 187056| Shaft| | 1
312| 189033| Handle| M10| 1
313| MHN006| Hex. Nut| M10| 2
314| 189010HF| Body Frame| | 1
314-1| HD841-28| PVC Hose| 3/4″x280mm| 1
314-2| 189087| Screw| M8-1.25P| 1
314-3| HW005| Washer| ø8.4ø17t1.6mm| 1
314-4| HN005| Hex. Nut| M8-1.25P| 1
314-5| 189080| Filter| | 1
314-6| HT003| Round Head Screw| M6-1.0Px10L| 1
Item| Reference No.| Description| Specification| Qty
---|---|---|---|---
315| 187021| Beam Cover| Yellow| 1
315-1| 103127| Hex. Head Screw| M6-1.0Px10L| 2
316| 187039G| Scale| Silver| 1
316-1| HH001| Rivet| ∮2x5L| 2
317| HS278| Hex. Head Screw| M12-1.75P20L| 2
318| 1965011| Rail| | 1
319| HS433| Hex. Headless Screw| M8X25L| 4
320| HS058| Hex. Head Screw| M1020L| 1
321| HW106| Spring Washer| M10| 1
322| 198037| Drive Shaft Washer| | 1
323| HK044| Key| 7x7x30L| 1
324| 1965027A| Blade| 270.930905/8Tmm (Brand: LENOX)| 1
325| 196304| Drive Wheel| Key 7MM| 1
328| 131050V| Gear Box| #63,E=1/40,d=28| 1
328-1| HS047| Hex. Socket Head Screw| M8x25L| 4
330| 187069| Shaft| | 1
338| MDV-12515-5C| DC Motor| 1018SDC use Cable 2m| 1
338-1| HK106| Key| 8X7X40L| 1
354-2| 103125-5| Hose Clamp| ID∮19| 1
354-3| HD632| 90° Micro Control Block| PT1/4″x1/2″| 1
354-4| 105173| 3-Way Valve| | 1
354-5| HS232| Hex. Head Screw| M6-1.0Px30L| 2
354-6| HD632| 90°Micro Control Block| PT1/4″x1/2″| 1
354-7| HD846-28| Net Tube| 5/16″280mm| 1
354-8| HD650| Straight Connector| PT1/4″x1/4″| 1
354-9| HD846-75| Net Tube| 5/16″750mm| 1
354-10| HI105| Wire Fixed Clamp| | 2
354-11| HS527| Cross Round Head Screw| M610L| 2
354-12| HD656| Hose Clamp| ID∮12| 2
355| 198051A| Blade Tension Handle| | 1
355-1| 198086J| Knob| | 2
356| CA51203| Bearing| 51203| 1
357| 189053| Tension Indication Ring| | 1
358| 198093| Spring Washer| ∮ID16.3X∮OD31.5XT1.8| 18
359| 198026| Leadscrew| | 1
360| 189050| Tension Slide| | 1
360-1| 189041| Tension Scale| | 1
361| HS423| Hex. Headless Screw| M6-1.0Px15L| 1
362| 189051| Tension Block| | 1
363| HN008| Hex. Nut| M16XP2| 1
364| 121011| Washer| | 1
365| HS242| Hex. Head Screw| M8-1.25PX20L| 1
366| 189054| Screw| | 3
367| HW106| Spring Washer| ∮10.2-3t| 3
368| HS066| Hex. Head Screw| M10-1.5Px60L| 3
369| 189052| Press Piece| | 2
370| HW105| Spring Washer| ø8.2-2.5t| 4
371| HS240| Hex. Head Screw| M8-1.25Px10L| 4
380| 198150M| Micro Switch Bracket| | 1
381| ET1630| Micro Switch| | 1
382| HS513| Cross Round Head Screw| M4-0.7Px30L| 2
383| HW005| Washer| M5| 2
384| HS219| Hex. Head Screw| M5X15L| 2
386| 198170| Scale| | 1
Item| Reference No.| Description| Specification| Qty
---|---|---|---|---
387| 187066| Disconnection Piece| | 1
388| 189120| Coupling Flange| | 1
389| MHS245| Hex. Head Screw| M8X35L| 4
390| 189125| Drive Shaft| | 1
391| MHK091| Double Round Key| 8x7x50L| 1
393| MCA6207LLU| Bearing| 35x72x17B| 1
394| 187087| Spacer| 30x46x3t| 1
395| 198037| Prive Shaft Washer| | 1
396| HS258| Hex. Socket Head Screw| M10-1.5Px20L| 1
397| 131050B-1| Reducer Cover| | 1
398| HS241| Hex. Socket Head Screw| M8x15L| 2
500-1| PJNB871136E01| Control Box Label| DC Use| 1
500-2| MET1426| Red Overload Lamp| Red 16mm DC 6V| 1
500-3| MET1245| Emergency Stop Switch| HY-57B(1B)| 1
500-4| MET1243G| Pair Switch| Black / White| 1
500-5| MET1222| Pump Switch| NSS-22S2 -1NO| 1
500-6| ET2147 + ET1665| VR Knob Set| ET-1665 in back side| 1
500-7| 187401| DC Control Box| No Screw In The Front| 1
500-8| 187402| DC Control Box Cover| | 1
500-9| 187403| Back Side Cover| | 1
500-10| MHT001B| Round Head Screw| M5-0.8Px10L Black| 8
500-11| MET2110| Strain Relief| Type-3 PG11| 1
500-12| MET2109| Strain Relief| Type-3 PG9| 2
500-13| HW004| Washer| M6| 2
500-14| HF024| Hex. Head Screw| M6-1.0Px12L| 2
500-15| 187103| Tachometer Box| | 1
500-16| MET2511B| Tachometer| Blue Light (FPM)| 1
500-17| 187102| Tachometer Bracket| | 1
500-18| MHS625| Round Head Screw| M4x6L| 4
500-19| MHT001| Round Head Screw| M5-0.8Px10L| 2
501-1| 187005| Electrical Box| | 1
501-2| MHT001B| Round Head Screw| M5-0.8Px10L Black| 4
501-3| MBS-3-125| DC Motor Drive Substrate| #105&125 USE| 1
501-4| MET2141A| Cooling Fan Set| WITH 230V /9CM| 1
501-5| 187006| Electrical Box Cover| | 1
501-6| MHE516B| Round Head Phillips Screw| M4X26L(BLACK)| 4
501-7| MHT001B| Round Head Screw| M5-0.8Px10L(BLACK)| 4
501-8| MET2109| Strain Relief| Type-3 PG9| 6
501-9| MET2110| Strain Relief| Type-3 PG11| 4
501-10| MET2029E-1| Overload Protective Device| KLB-15A| 1
501-11| M181995| Ground Copper Plate| M4-5 Hole| 1
501-12| MHS625| Phillips Pan Head Screw| M4X6| 2
501-13| MET2144| H Type Plug| W/MET21AK Cover| 1
600S| 193055S| Bracket Ring Assembly| | 1
603| 193055| Bracket Ring| | 1
604| HW007| Washer| ∮12t2| 1
605| S013| Hex. Head Screw| 3/8″1-1/4″L| 2
605| S012| Hex. Head Screw| 3/8″x1-1/2″L| 2
606| W013| Washer| 3/8″20t2| 2
608| 193056| Pressure Shaft| | 1
609| 193059| Knob Shaft| | 1
610| 290086| Plastic Round Knob| | 1
611| CA51101| Bearing| | 1
612| HW007| Washer| ∮12*t2| 1
Item| Reference No.| Description| Specification| Qty
---|---|---|---|---
613| 193058| Spring| | 1
614| 187028| Acme Screw| | 1
615| 181138B| Nut| Imperial| 1
624| 187074K| Tension Rotation Label| | 1

Please contact factory for current prices.

ORDERING INFORMATION

Parts are available for direct purchase from Dake or through a distributor. When placing a parts order, you will need to provide the part number, name of part, and model number. All parts shipped F.O.B. Factory in Grand Haven, MI.

Dake Corporation
1809 Industrial Drive
Grand Haven MI, 49417
www.dakecorp.com 
Dake Corporation
1809 Industrial Park Drive
Grand Haven, MI 49417
www.dakecorp.com

References

• Dake Corp | Metalworking Machine Tools
• Metalworking Machine Tools | Dake Corp

Read User Manual Online (PDF format)

Download This Manual (PDF format)

Download this manual  >>