Redback NPX54500 PO Extreme Duty 3 Catback Exhaust Instruction Manual

Redback NPX54500 PO Extreme Duty 3 Catback Exhaust

Product Information

The NPX54500-PB Extreme Duty 3 Catback Exhaust is designed to fit Nissan Y62 Patrol Series 1-5 vehicles. It is a high-quality exhaust system that provides improved performance and an enhanced aesthetic. The exhaust is made with durable materials to withstand extreme conditions and is coated with heat- proof paint for added longevity.

Specifications

• Exhaust Type : Catback
• Compatibility: Nissan Y62 Patrol Series 1-5

Product Usage Instructions

Before You Start

• Make sure the vehicle has cooled down before starting any work.
• Use the exhaust mounts provided in the fitting kit to avoid fitting issues.
• Check that you have received all the parts required before removing your factory exhaust. If any parts are missing, contact Redback Support.

During Fitment

• During the initial fit, loosely attach all the parts to ensure correct alignment of the exhaust.
• Apply exhaust silicone between gaskets and flanges.
• Use an exhaust hanger removal tool and silicon-based lubricant for easier installation.

Exhaust Maintenance and Care

• Regularly clean your exhaust to extend its lifespan.
• Touch up your Redback Exhaust with heat-proof extreme duty paint to maintain its improved aesthetic.

Step-By-Step Instructions

1. Remove the rear tail pipe from the vehicle.
2. Remove the Muffler Assembly from the vehicle and retain the bolts that secure the engine pipe to the catalytic converters.
3. Remove the genuine exhaust rubber hangers.
4. Fit replacement exhaust rubber hangers and fit the rear replacement bracket using OE bolts. Rehang the OE rear rubber hanger.
5. Fit the 3 bolt bracket for the hanger.
6. Fit the passenger side engine pipe to the catalytic converter using the previously retained bolts (finger tight).
7. Fit the driver side engine pipe to the catalytic converter using the previously retained bolts.
8. Connect the engine pipes together using four M8 x 1.25 x 35mm bolts, four M8 washers, and tighten M8 x 1.25 nuts (finger tight).
9. Fit the center Muffler Option to the connector pipe using four M8 x 1.25 x 35mm bolts, four M8 flat washers, and tighten M8 x 1.25 nuts (finger tight).
10. Fit the Rear Intermediate to Muffler Option using four M8x1.25x35mm bolts, M8 flat washers, and M8x1.25 nuts (tighten finger tight).
11. Fit the Diff pipe to the Rear Intermediate using two M10x1.5x40mm bolts, M10 flat washers, and M10x1.5 nuts. Mount intermediate rubber hanger.
12. Fit the Rear Muffler loosely in the OE Hanger using four 8×1.25x35mm bolts, M8 flat washers, and M8x1.25 nuts.
13. Tighten all bolts and nuts from back to front, ensuring all the flanges are aligned with each other, and maintain the position of the exhaust tip.

• IN THIS GUIDE Good To Know / Fitting Instructions / Warranty Info
• SPECIFICATIONS 3” Catback Exhaust

Before you start

• Ensure the vehicle has cooled down before any work commences.
• Use the exhaust mounts provided in the fitting kit, failure to do so may cause fitting issues.
• Check you have received all the parts required prior to removing your factory exhaust including your sound option. If you are missing any parts, please do not proceed. Contact Redback Support via sales@redbackexhausts.com.au

During fitment

• On the initial fit of your exhaust, fit all the parts loosely to ensure the exhaust is correctly aligned.
• Use exhaust silicone between gaskets (both sides) and flanges.
• Using an exhaust hanger removal tool and silicon-based lubricant is recommended.

Exhaust Maintenance and Care

• It is recommended that you regularly clean your exhaust to extend its life span.
• We also recommended touching up your Redback Exhaust to maintain the improved aesthetic with heat proof extreme duty paint.

Ensure that the fitting instructions are read and understood prior to fitment.

Step-By-Step Instructions

1. Remove rear tail pipe from vehicle.

2. Remove Muffler Assembly from the Vehicle and retain bolts that secures engine pipe to catalytic Converters.

3. Remove the Genuine Exhaust Rubber Hangers

4. Fit replacement exhaust rubber hangers, Fit the Rear Replacement Bracket using OE Bolts and Rehang the OE Rear Rubber Hanger (REF Image C ) Fit 3 bolt Bracket for hanger ( Ref Image A )

5. Fit Passenger side engine pipe to Catalytic Converter using previously retained bolts finger tight. Ref Image A

6. Fit driver side engine pipe to Catalytic Converter using previously retained bolts.

7. Connect Engine pipes together using four M8 x 1.25 x 35mm Bolts, Four M8 washer, tighten M8 x 1.25 nuts, finger tight.

8. Fit centre Muffler Option to the connector pipe using four M8 x 1.25 x 35mm bolts, four M8 flat washers, tighten M8x 1.25 nuts finger tight.

9. Fit Rear Intermediate to Muffler Option using four M8x1.25x35mm bolts, M8 flat washers, M8x1.25 nuts tighten finger tight. Ref Image B

10. Fit Diff pipe to Rear Intermediate Using Two M10x1.5x40mm bolts ,M10 flat washers, M10x1.5 nuts. Mount intermediate Rubber Hanger.

11. Fit Rear Muffler loosely in the OE Hanger Using four 8×1.25x35mm bolts ,M8 flat washers, M8x1.25 nuts.

12. Tighten all bolts and nuts from Back to Front ensuring all the flanges are lined up with each other maintaining the position of the exhaust tip. Ref Image D

(Image D: Exhaust Tip Location)

Redback 4X4 Extended Warranty

• Redback 4×4 offers our customers peace of mind with the assurance of our commitment to providing superior quality products backed up by exceptional customer service.
• Each Redback 4×4 Exhausts product carries a 5-year warranty.
• An extended 10-year warranty is available for all Redback Extreme Duty Exhaust purchases made online via the redback4x4.com.au website or from an Authorised Redback 4×4 Dealer.
• You are also eligible for an extended 10-year warranty if you register your Redback Extreme Duty Exhaust purchase using our online Warranty Registration Form below.
• In the unlikely event you experience an issue with one of our products, please call us on 1300 351 730 or email sales@redbackexhausts.com.au.
• We will need photos of the part to help us understand and resolve the issue.
• Photos can be emailed to sales@redbackexhausts.com.au .
• Please include a photo of your original purchase invoice to validate the date of your purchase.

References

• Redback Exhaust

Read User Manual Online (PDF format)

Read User Manual Online (PDF format)  >>

Download This Manual (PDF format)

Download this manual  >>