ECblue L-BAL-F056-GB Cleanroom EC-Fans and Motors Instruction Manual

June 13, 2024
ECblue

L-BAL-F056-GB Cleanroom EC-Fans and Motors

Product Information

Product Name: ECblue

Application: Cleanroom EC-fans and motors with highest
efficiency

Assembly instructions: English

Motor Size: B (IP20)

Keep for reference! L-BAL-F056-GB 2023/25 Index 006

Part Number: 00700562-GB

Product Usage Instructions

Mounting

4.1 General notes

4.2 Connection cable & junction box

4.3 Version with separate junction box

4.4 Assembly in a humid atmosphere

4.5 Motor heating

4.6 Mounting of centrifugal fans:

  • 4.6.1 Mounting of centrifugal fans design RE, RH, RZ
  • 4.6.2 Mounting of centrifugal fans design RG.. / RD..
  • 4.6.3 Erecting the equipment: Design ER.. / GR.. / WR..
  • 4.6.4 Optimal installation distances according to for RH../
    ER../ GR.. fans

4.7 Mounting the motor

Electrical Installation

5.1 Safety precautions

5.2 Connection

5.3 Accessories: connection box

5.4 EMC-compatible installation of control lines

5.5 Voltage supply:

  • 5.5.1 Mains voltage
  • 5.5.2 Required quality attributes for the mains voltage
  • 5.5.3 Line protection fuse
  • 5.5.4 Operating in IT-System

5.6 Systems with residual current protective devices

5.7 Motor protection

ECblue
Application Cleanroom EC-fans and motors with highest efficiency
Assembly instructions

english

Motor size B (IP20) Keep for reference!

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Part.-No. 00700562-GB

Assembly instructions ECblue

Content

1 General notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 1.1 Validity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 1.2 Structure of the assembly instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 1.3 Target group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 1.4 Exclusion of liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 1.5 Copyright . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 2.1 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 2.2 Improper use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 2.3 Explanations of symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 2.4 Product safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 2.5 Requirements placed on the personnel / due diligence . . . . . . . . . . . . . . . . . . . . . . . . 6 2.6 Work on the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 2.7 Modifications / interventions in the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 2.8 Operator’s obligation of diligence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 2.9 Employment of external personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

3 Product overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 3.1 Area of application/Notes on use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 3.2 Functional description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 3.3 Temperature management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 3.4 Note on the ErP directive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 3.5 Transport, storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 3.6 Disposal / Recycling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

4 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

4.1 General notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

4.2 Connection cable & junction box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

4.3 Version with separate junction box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

4.4 Assembly in a humid atmosphere . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

4.5 Motorheating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

4.6 Mounting of centrifugal fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

4.6.1 Mounting of centrifugal fans design RE, RH, RZ . . . . . . . . . . . . . . . . . . . . . . . . . .

11

4.6.2 Mounting of centrifugal fans design RG.. / RD.. . . . . . . . . . . . . . . . . . . . . . . . . . .

12

4.6.3 Erecting the equipment: Design ER.. / GR.. / WR.. . . . . . . . . . . . . . . . . . . . . . . . .

12

4.6.4 Optimal installation distances according to for RH../ ER../ GR.. fans . . . . . . . . . . . .

13

4.7 Mounting the motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

5 Electrical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

5.1 Safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

5.2 Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

5.3 Accessories: connection box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

5.4 EMC-compatible installation of control lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

5.5 Voltage supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

5.5.1 Mains voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

16

5.5.2 Required quality attributes for the mains voltage . . . . . . . . . . . . . . . . . . . . . . . . . .

16

5.5.3 Line protection fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

17

5.5.4 Operating in IT-System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

17

5.6 Systems with residual current protective devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

5.7 Motor protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

5.8 Voltage supply “10 V DC” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

5.9 Connection terminal type A-G-247NW for service . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

5.10 Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

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5.10.1 RS-485 interface for MODBUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

20

5.10.2 MODBUS networking and automatic addressing . . . . . . . . . . . . . . . . . . . . . . . . . .

21

5.11 Open-Collector output A1 (status / tacho) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

5.12 Open-Collector output “A2” (operation) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

5.13 Potential at control voltage connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

6 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 6.1 Before first- time start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 6.2 During start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

7 Diagnostics / Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 7.1 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 7.2 Indication of the operating condition over A1 and A2 . . . . . . . . . . . . . . . . . . . . . . . . . . 27 7.3 Behaviour in rotation by air current in reverse direction . . . . . . . . . . . . . . . . . . . . . . . . 29

8 Service work. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 8.1 Maintenance/servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 8.2 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

9 Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 9.1 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 9.2 Connection diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 9.3 EC Declaration of Incorporation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 9.4 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 9.5 Manufacturer reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 9.6 Service note . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

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Assembly instructions ECblue

General notes

1 General notes
Compliance with the following instructions is mandatory to ensure the functionality and safety of the product. If the following instructions given especially but not limited for general safety, transport, storage, mounting, operating conditions, start-up, maintenance, repair, cleaning and disposal / recycling are not observed, the product may not operate safely and may cause a hazard to the life and limb of users and third parties. Deviations from the following requirements may therefore lead both to the loss of the statutory material defect liability rights and to the liability of the buyer for the product that has become unsafe due to the deviation from the specifications.

1.1 Validity
This document is valid for motors and fans of the ECblue series. Motor size: B (90), protection class of motor IP20. The used motor size (B = 090) is recognisable from the type designation (see rating plate).

Motors Type MK090 - I . .

Example for fans with motor size “B”

Axial fans type:
· F - I . B . _

Centrifugal fans type:
· RH - I . B . · GR - I . B . · ER - I . B .

1.2 Structure of the assembly instructions
Before installation and start-up, read this assembly instructions carefully to ensure correct use! We emphasize that these assembly instructions apply to specific units only, and are in no way valid for the complete system! Use these assembly instructions to work safely with and on the device. They contain safety instructions that must be complied with as well as information that is required for failure-free operation of the device. Keep these assembly instructions together with the device. It must be ensured that all persons that are to work on the device can refer to the assembly instructions at any time. Keep the assembly instructions for continued use. They must be passed-on to all successive owners, users and final customers.
1.3 Target group
The assembly instructions address persons entrusted with planning, installation, commissioning and maintenance and servicing and who have the corresponding qualifications and skills for their job.
1.4 Exclusion of liability
Concurrence between the contents of these assembly instructions and the described hardware and software in the device has been examined. It is still possible that non-compliances exist; no guarantee is assumed for complete conformity. To allow for future developments, construction methods and technical data given are subject to alteration. We do not accept any liability for possible errors or omissions in the information contained in data, illustrations or drawings provided. ZIEHL-ABEGG SE is not liable for damage due to misuse, improper use or as a consequence of unauthorized repairs or modifications.
1.5 Copyright
These assembly instructions contain copyright protected information. The assembly instructions may be neither completely nor partially photocopied, reproduced, translated or put on data medium without previous explicit consent from ZIEHL-ABEGG SE. Infringements are liable for damages. All rights reserved, including those that arise through patent issue or registration on a utility model.

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Safety instructions

2 Safety instructions

2.1 Intended use
Caution!
· The fans are only intended for the conveyance of air or mixtures similar to air. · Any other use above and beyond this is considered not for the intended purpose unless agreed
otherwise by contract. The manufacturer will not be liable for any damage resulting from this. The individual or company using it bears the sole risk.
· Built-in fans with VDE approval (see rating plate) are designed to be installed inside devices and are
not suitable for the direct mains connection.
· Reading these document and complying with all contained instructions -especially the safety
notifications contained therein -are considered part of intended use.
· To consider is also the documentation of attached components.

2.2 Improper use
Improper use / reasonably foreseeable misuse
· Conveyance of aggressive and explosive gaseous media. · Use in areas at risk of explosion for conveying gas, mist, vapours or mixtures of the above. · Transfer of solids or solids content in the transfer medium. · Operation with iced up impellers. · Conveyance of abrasive or adhesive media. · Conveyance of liquid media. · Operation of plug fans outside devices. · Connect built-in fans to open flue pipes of gas and other firing devices. · Use of the fan and add-on parts (e.g. guard grille) as a resting surface or climbing aid.
­ Fans are not designed for walking on even with an additive diffusor attachment (retrofit kit)! Do not climb onto fans without suitable aids.
· Unauthorised constructional modifications to the fan. · Operation of the fan as a safety component or for the performance of safety-relevant functions in
the sense of EN ISO 13849-1.
· Blocking or braking of the fan by inserting objects. · Use with direct contact with foodstuffs or cosmetic and pharmaceutical products. · Use of the fan as an independent household appliance. · Use as a fire gas or smoke extraction fan (special application according to DIN EN 12101-3). · Use with vibration loading by customer device. Resonant operation and operation with severe
vibrations or oscillation.
· Loosening of fan blade, impeller, motor suspension and balancing weight. · All applications not listed in the intended use.
Caution! Not the manufacturer, rather the operator of the device is liable for any personal harm or material damage arising from non-intended use.

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Safety instructions

2.3 Explanations of symbols
Safety instructions are highlighted with warning triangles and are depicted according to the degree of hazard as follows.
Caution! General hazardous area. Death or severe injury or significant property damage can occur if the corresponding precautions are not taken!

Danger due to electric current Danger by dangerous, electric voltage! Death or severe injury can occur if the corresponding precautions are not taken!

Information Important additional information and advice for user.

2.4 Product safety
The device conforms to the state of the art at the time of delivery and is fundamentally considered to be reliable. The device and its accessories must only be used in a flawless condition and installed and operated in compliance with the assembly instructions and/or operating instructions. Operating outside the device’s technical specifications (see name plate and attachment / technical data) can lead to a defect in the device and additional damage!
Information A separate fault and performance monitoring-system with an alarm signal function is necessary in order to prevent personal injuries and material damages during malfunctions and in case the device fails. Substitute operation must be taken into consideration! The design and installation of the system must comply with local regulations and directives.
2.5 Requirements placed on the personnel / due diligence
Persons entrusted with the planning, installation, commissioning and maintenance and servicing in connection with the frequency inverter must have the corresponding qualifications and skills for these jobs. In addition, they must be knowledgeable about the safety regulations, directives, rules for the prevention of accidents and the corresponding national as well as regional and in-house regulations. Personnel to be trained or instructed and apprentices are only permitted to work on the device under the supervision of an experienced person. This also applies to personnel undergoing general training. Comply with the legal minimum age.
2.6 Work on the device
Information Mounting, electrical connection, and start-up operation may only be carried out by an electrical specialist in accordance with electrotechnical regulations (e.g. EN 50110 or EN 60204)!

Danger due to electric current
· It is generally forbidden to carry out work on electrical live parts! · Only remove the lid from the terminal compartment (available depending on the model) with the line
voltage switched off!
· Opening of the base lid is prohibited. Loosening the safety screws will void the guarantee!
­ Protection class of the device when complete open is IP00! It is possible to touch hazardous
voltages directly.
­ Through use of capacitors, danger of death exists even after switching off the device!
· The rotor is not protected against indirect contact neither by supplementary or reinforced insulation
nor by connection to safety-earth in accordance with EN 60204-1, therefore the motor/fan must be
installed so that it is not touchable.
· When the motor runs independently due to air flowing through or if it continues to run down after
being turned off, dangerous voltages of over 50 V can arise on the motor internal connections
through operation of the generator.
· The safe isolation from the supply must be checked using a two-pole voltage detector.

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Safety instructions

· Even after disconnecting the mains voltage, life-threatening charges can appear between the
protective ground “PE” and the mains connection.
· The protective earth is conducting high discharge currents (dependent on the switching frequency,
current-source voltage and motor capacity). Earthing in compliance with EN specifications shall therefore be observed even for testing and trial conditions (EN 50 178, Art. 5.2.11). Without earthing, dangerous voltages can be present on the motor housing.
· Maintenance work may only be carried out by suitably qualified personnel.
Attention, automatic restart!
· The motor may switch on and off automatically for functional reasons. · Automatically restart after a power failure or mains disconnection! · Wait until the motor has stopped before approaching. · The exterior rotor turns during operation of the external rotor motor!
Danger of being sucked in! Do not wear loose or hanging clothing, jewellery, etc., tie together long hair and cover it.

Attention, hot surface!
· Temperatures of above 85 °C can occur on the motor surfaces, especially on the electronic housing!
2.7 Modifications / interventions in the device
Caution! For reasons of safety, no unauthorized interventions or modifications may be made on the device. All planned modifications must be authorized by the manufacturer in writing.
Use only genuine spare parts / genuine wearing parts / genuine accessories from ZIEHL-ABEGG.These parts were specifically designed for the device. There is no guarantee that parts from non-original sources are designed and manufactured in correspondence with load and safety requirements. Parts and optional equipment not supplied by ZIEHL-ABEGG are not approved by ZIEHL-ABEGG for use.
2.8 Operator’s obligation of diligence
· The contractor or owner must also ensure that the electric systems and equipment are operated
and maintained in accordance with electro-technical regulations.
· The owner is obliged to ensure that the device is operated in perfect working order only. · The device may only be used as intended. · You must periodically examine the safety equipment for their properly functioning condition. · The assembly instructions and/or operating instructions are always readily available at the location
where the device is being used, are complete and are in legible condition.
· These persons are regularly instructed in all applicable questions regarding occupational safety
and environmental protection and are knowledgeable regarding the assembly instructions and/or operating instructions and, especially, are familiar with the safety instructions contained therein.
· All safety and warning notices attached to the device are never removed and remain legible.
2.9 Employment of external personnel
Maintenance and service work are frequently carried out by external employees who often do not recognize the specific situations and the thus resulting dangers.These persons must be comprehensively informed about the hazards in their area of activity. You must monitor their working methods in order to intervene in good time if necessary.

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Product overview

3 Product overview

3.1 Area of application/Notes on use
The fans / motors are not ready-for-use products, but conceived as components for ventilation systems (type designation see rating plate). The fans may not be operated until they are installed in line with their intended use. The supplied and certified guard grille of ZIEHL-ABEGG SE fans is designed in accordance with DIN EN ISO 13857 Table 4 (from the age of 14 up). In the event of deviations, further structural protective measures must be taken for safe operation.
· Any use below -10 °C is dependent on not being subjected to unusual, sudden or mechanical loads
or stresses on the material (see minimal permissible ambient temperature).
· Corrosion is possible at the cutting edges on sendzimir galvanised parts.
Caution! If the motor/fan is used in applications where a ignitable atmosphere can form in the event of a fault, e.g. due to leakage, the user must assess the risks of ignition and take appropriate precautions to prevent ignition.

3.2 Functional description
ECblue stands for EC fans and motors with maximum efficiency. Highly efficient, electronically commutated motors with permanent magnets are used the speed of which is controlled by the integrated controller. The devices are constructed in accordance with the general requirement in EN 61800-2 for adjustable speed electrical power systems and is intended for one-quadrant drives.
3.3 Temperature management
The service life of devices with power electronics is decisively dependent on the ambient temperatures. The longer electronic components are exposed to high ambient temperatures, the faster the deterioration and the more probable the failures. The power electronics protects itself against excessive temperatures by active temperature management (power reduction). However, this cannot provide complete protection in all circumstances. Observe the rated data particularly the maximum permitted ambient temperature – on the rating plate.
3.4 Note on the ErP directive
ZIEHL-ABEGG SE wishes to point out that, based on the directive (EU) no. 327/2011 of the Commission of 30th of March 2011 for enforcing directive 2009/125/EC (hereinafter referred to as ErP directive), the operational area of certain fans within the EU is bound by certain prerequisites. The fan may only be used within the EU when it meets the requirements of the ErP directive. If the said fan does not have a CE mark (cf. especially the rating plate), use of this product within the EU is not admissible. All ErP-relevant information comprises measurements which are determined using a standardised measurement set-up. More details can be obtained from the manufacturer. Further information about the ErP directive (Energy related Products- Directive) can be found on www.ziehl-abegg.de search key: “ErP”.
3.5 Transport, storage
Caution!
· Observe the weight specifications (see rating plate) and the permissible carrying loads of the means
of transport.
· Wear safety clothing / shoes and cut-resistant safety gloves when handling! · Do not transport the fan by the connecting cable! · Avoid shocks and impacts to the device during the transport. · Avoid extreme humidity, heat or exposure to cold (see technical data). · Watch out for possible damage to the packaging or fan. · Secure pallets during transport. · Do not stack pallets. · Only handle with suitable hoisting gear.

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Assembly instructions ECblue

Mounting

· Position the lifting beam transversely to the motor axis. Pay attention to adequate width of the lifting
beam.
· Never stand underneath the suspended fan because defective transport equipment could cause
death.
· Store the fan / motor in the original packaging in a dry area protected from the weather and protect
it from dirt and weather until final installation.
· Avoid prolonged storage; we recommend a maximum of one year (consult the manufacturer before
starting if stored for longer).
· Inspect the bearing for proper operation prior to installation.
­ Recommendation: Turn the impeller evenly by hand to avoid jamming and damaging the bearing.
· Transport the fan(s) either in the original packaging or, in the case of larger fans, on the dedicated
transportation fixtures. ­ axial fans: holes drilled in support arms, wall ring plates and motor block ­ centrifugal fans depending on type: holes drilled in the housing flange, motor block, fastening
brackets and support plates,
· Radial impellers, fans with scroll RG.., RD.. or built-in fans type ER../GR.., WR.. are generally
delivered on europallets, and can be transported using lift trucks.
· Design RG.. / RD.. / ER.. / GR../ WR../HR.. : Fan unit may only be lifted and transported when
using a suitable hoisting device (load spreader). Ensure sufficient cable or chain length. ­ Design WR: lifting several fan units mounted on top of one another or next one other is not
permitted!
· Design FV.. / DN.. : The fan must be fastened to 4 points during transport so the flanges do not
warp.
3.6 Disposal / Recycling
Disposal must be carried out professionally and in an environmentally friendly way in accordance with the respective national legal stipulations. ” Separate the materials by type and in an environmentally-friendly way. ” If necessary, commission a specialist company with the waste disposal.

4 Mounting
4.1 General notes
Caution!
· Mounting is only to be undertaken by trained service personnel. The system manufacturer or the
machine builder and/or the user is responsible that the inherent installation and security information are harmonized with the valid standard and guidelines (EN ISO12100 / 13857).
· Check the fan for damage, e.g. cracks, dents or damage to the electric cables, before assembly.
Start-up is not allowed in the case of transport damage!
· Wear safety clothing / shoes and cut-resistant safety gloves when handling! · At a weight greater than 25 kg for men / 10 kg for women, the fan should be lifted out by two persons
(according to REFA). The values may differ from country to country.
· Lift the fan out of the packaging with a lifting gear (lifting beam). Attachment points are solely the
holes on the housing flange, motor bed, support plate, motor suspensions, fastening brackets and any crane eyes of the fan (depending on the shape of the fan).
· The chain/rope may not touch the impeller and the possibly mounted frequency inverter when lifting
with the lifting beam, otherwise damage is possible.
· The custom designs must suit the prevailing conditions. · Take into account easy access for cleaning and maintaining the fan. · Before installing the fan, make sure the safety distances are maintained compliant with EN ISO
13857 or in household equipment according to EN 60335

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Part.-No. 00700562-GB 9/36

Assembly instructions ECblue

Mounting

­ If the mounting height (danger area) above the reference plane is greater than or equal to 2700 mm and is not reduced by auxiliary means such as chairs, ladders, working platforms or floor space on vehicles, a guard grille is not necessary on the fan.
­ If the fan is located in danger zone, then the manufacturer or operator shall ensure that hazards shall be prevented by appropriare protective constuctions which meet the requirements to EN ISO 13857.
· Tighten the fastenings with the specified torques. · Drilling chips, screws and other foreign bodies must not be located inside the device! Before the first
switch-on, remove any items that may be present (drilling chips, screws and other foreign objects) from the intake area – risk of injury from any objects that may fly out!
· For fans, the alignment must be adhered to during operation, e.g. if this is indicated by “Oben/Top”.
WARNING
Parts of the rotor or the entire rotor coming loose in case of a fault (e.g. excessive vibrations)
can result in personal injury and material damage.
” Use guard grilles or suitable design measures for critical applications (e.g. refrigerating systems with refrigerant subject to the ordinance on hazardous substances).

4.2 Connection cable & junction box
Information In demanding environments (wet rooms, outdoor installation), connection cables must have water draining pipe elbows. If using a junction box, install this lower than the motor to ensure that water cannot penetrate through to the controller housing from the connection cables.

4.3 Version with separate junction box
For products supplied by ZIEHL-ABEGG with a separate junction box, note the following information.

1 Separate junction box made of plastic or metal Lid screws
2 Tightening torque: Plastic box 1.3 Nm/12 Lb In, metal box 2.6 Nm/23 Lb In
3 Cable glands (see table below) Screw plugs, plastic/brass
4 Tightening torque: 2.5 Nm/22 Lb In

Thread size M12x1.5 M16x1.5 M20x1.5 M25x1.5 M32x1.5

Cable glands

Material

Tightening torques MA

Plastic

1.5 Nm

13 Lb In

Brass

4 Nm

35 Lb In

Plastic

2.5 Nm

22 Lb In

Brass

5 Nm

44 Lb In

Plastic

4 Nm

35 Lb In

Brass

6.5 Nm

58 Lb In

Plastic

6.5 Nm

58 Lb In

Brass

6.5 Nm

58 Lb In

Plastic

6.5 Nm

58 Lb In

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Part.-No. 00700562-GB 10/36

Assembly instructions ECblue

Mounting

4.4 Assembly in a humid atmosphere
Information If the device is not in use for longer periods in a humid atmosphere, it is recommended to operate the motor/fan for at least 2 hours every month at 80-100 % of maximum speed to remove any moisture that has penetrated inside.

4.5 Motorheating
A continuous power supply is required for safe operation down to the minimum permitted ambient temperature (see technical data). If the motor is not operated with an existing power supply (no setting signal, switch off by enable), the motor heating switches back on automatically at a controller inside temperature of -19 °C and back off when heated up to -15 °C. Heating takes place via the motor winding whereby a current is induced which cannot cause rotation.

4.6 Mounting of centrifugal fans

4.6.1

Mounting of centrifugal fans design RE, RH, RZ For attachment to fixed motor flange use screws with property class 8.8 to EN ISO 4014 and provide with suitable screw locking.

Permissible tightening torques MA Thread size Property class 8.8, friction coefcient µges = 0.12 Screw penetration

M6 9.5 Nm 1.5 x d

When using screws with different friction values or strength classes, different tightening torques may be necessary.

Mounting of centrifugal fans, RZ design Attachment to motor fan wheel mounting according to device manufacturer’s specifications.
Information
· Pay attention to a sufficient screw-in length in the motor flange. · An excess screw length of max. 3 mm is permissible. · Every screwing case is different. The tightening torque adapted to it must be determined by the
appropriate screw tests.
· In the case of a vertical motor axis, the respective lower drain hole must be open.

Ensure that the clearance (gap) “a” see fig. between the fan impeller and the stationary housing section is constant. Distortion due to uneven surface may lead to fan failure.

Caution!
· Avoid structural damage or stress with installation. Flange and mounting bracket must be fixed flat
on a level surface.
· The fan must be securely mounted, with vibration dampers if necessary.

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Part.-No. 00700562-GB 11/36

Assembly instructions ECblue

Mounting

4.6.2

Mounting of centrifugal fans design RG.. / RD.. Fastening depending on housing design on flange or fastening brackets.
Information An additional bracket is required for fastening to the flange. This is available as an accessory.

Caution!
· Avoid structural damage or stress with installation. Flange and mounting bracket must be fixed flat
on a level surface.
· Provide screwed connections with suitable screw locking.

4.6.3

Erecting the equipment: Design ER.. / GR.. / WR..
· To avoid the transference of disruptive vibrations, we recommend de-coupling the entire plug fan to
avoid sounds transmitted through solids. (Spring and/or attenuation units are not a constituent part
of the standard scope of delivery). Look at our catalogue for positioning the decoupling elements or
request a dimensions sheet stating the type designation and Part.-No.
· Erect in the open air only if this is expressly mentioned and confirmed in the ordering information.
There is a risk of damage to the bearings if the fan remains stopped in a moist environment. Avoid
corrosion by suitable protective measures. Roofing is required.
· In the case of a vertical motor axis, the respective lower drain hole (if available) must be open. · The GR design in position “H” (horizontal shaft) should be installed in the preferred direction. The
cable guides should point downwards (angled sideways by approx. 30°). This is indicated by the
“OBEN/TOP” warning sign on the device.
· Design ER.. / WR.. is only permissible with horizontal motor shaft.

Caution!
· All contact points must be fixed securely. If the fixing is inadequate there is a risk of the fan
overturning.
· Making your own alterations/conversions on the fan module is unacceptable – safety risk.

Design WR: maximum permissible number for installing several fan units on top of one another

Size 1 2 3

External dimensions [mm] 607 x 607 760 x 760 912 x 912

Permissible number 5 5 5

Example for version with Optimizer

The Optimizer can be removed temporarily for better accessibility (e.g. for laying of cables or cleaning). Depending on the version, the Optimizer is engaged or attached to the ventilation module with screws (tightening torque 5.4 Nm).
1 Optimizer
Caution! An external mechanical stress on the Optimizer, e.g. by holding on to it or attaching assembly elements is not permitted.

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Part.-No. 00700562-GB 12/36

Assembly instructions ECblue 4.6.4 Optimal installation distances according to for RH../ ER../ GR.. fans

Mounting

· Distance on suction side: LA 0.5 x DSa * · Distance on the pressure side: LD 1 x DSa · Impeller blade external-diameter: Ø DSa (see main catalog for details) · Housing wall distances: A = 1.8 x DSa (A = B)

  • In the case of disturbance flow (per example curved pipe at the suction side, flaps etc.) LA 1 x DSa
    4.7 Mounting the motor
    Motors design MK Fastening to fixed motor flange (assembly of axial fans / fans of design A, D ..) and (assembly of radial fans of design RH).
    · If the motor is used to drive fan impellers or other components, please note the maximum
    permissible speeds of the impeller or the component to be driven.
    · The max. permissible mass of the impeller ort he component to be driven must be inquired from
    and confirmed in writing by ZIEHL-ABEGG.
    · Motors are not balanced as standard, a complete balancing with mounted fan impeller is necessary.
    The balancing must be done on the fan impeller. The pertinent regulations must be observed.

Design K (with rotor flange) or D (with offset rotor flange) as a drive for fans:
· During assembly of the fan impellers or other components, no inadmissible force may be applied to
the motor bearing.
· Centre the fan impeller accurately and mount without tension on the rotor flange, the fan wheel
must lie flat.
· Use suitable screws for fastening the fan impeller on the rotor flange and fit as suitable screw lock. · Every screwing case must be tested for suitability. · The permissible area pressing of the rotor flange may never be exceeded (depending on the
contact surface).
· Too great a screw overhang is not permitted and can lead to scraping or blocking of the rotor on the
fixed motor flange.
· Motors are not balanced as standard, a complete balancing with mounted fan impeller is necessary.
The balancing must be done on the fan impeller. The pertinent regulations must be observed.

Permissible tightening torques MA Thread size Property class 8.8, friction coefcient µges = 0.12 Screw penetration Max. permissible screw overhang

M6 9.5 Nm 1.0 x d 1.0 mm

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Part.-No. 00700562-GB 13/36

Assembly instructions ECblue

Electrical installation

5 Electrical installation

5.1 Safety precautions
Danger due to electric current
· Work on electric components may only be carried out by trained electricians or by persons
instructed in electricity under the supervision of an electrician in accordance with electrical
engineering regulations.
· The 5 electrical safety rules must be observed! · It is forbidden to carry out work on electrically live parts! Even after disconnection, the dc-link is still
live. Always wait at least 3 minutes.
· Cover neighbouring electrical equipment during installation work. · Cable glands made out of metal are not allowed in plastic terminal boxes due to lack of potential
equalisation.
· Other measures may be necessary to achieve safe electrical isolation. · Connect the device only to electrical circuits that can be disconnected with an all-pole isolating
switch.
· Operating the device with the housing cover removed is prohibited because energized, exposed
parts are present inside the device. Disregarding this regulation can lead to severe personal injury.
· The final application must ensure that the fundamental health and safety requirements are met. · The device owner is responsible for the EMC of the entire plant according to the locally applicable
standards.
· Electrical equipment must be checked regularly: Loose connections are to be re-tightened and
damaged cables must be replaced immediately.

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Part.-No. 00700562-GB 14/36

Assembly instructions ECblue
5.2 Connection
Representation with standard connecting cables
1

Electrical installation
2

3

07.11.2013 v_anschl_ecblue_baugr_b_ip20.vsd
1 Connection control (Molex-micro-fit 3.0 8-pole, 43045-43045) 2 Connection line (AMP 3-pole MATE-N-LOK, 350789-3) 3 Do not loosen the safety screws from the housing!
Control: hose cable 8 x 0.14 mm2 (26 AWG) comparable LiYY-OB, length approx. 1.1 m * RJ45 (8 pole)

Motor side

8 = BU, 7 = YE, 6 = OG, 5 = BN, 4 = BK, 3 = VT, 2 = GN, 1 = RD

BK

BU VT

BN

OG

GN

YE

RD

06.11.2013 i_ecblue_B_ip20_control.eps

Line: hose cable 3 x 1.0 mm2 (18 AWG) comparable LiYY-JB, length approx. 1.1 m

  • GNYE BU BN
  • The type and length of the connecting cable may vary depending on the version

Motor side
GNYE BU BN
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Information The respective connections are represented in the enclosure of this assembly instructions (see Connection diagram)! Connection to the terminals is only permissible with compatible counterparts!

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Part.-No. 00700562-GB 15/36

Assembly instructions ECblue

Electrical installation

5.3 Accessories: connection box
A connection box is available as an accessory for the standard connecting cables, which enables the simple, quick and safe wiring of multiple fans. Connection box RJ45, Part-No. 380085 Attention: only this version is compatible with the RJ45 connection of the control cable!

Front view

Back
1 2

3

4

Service

BUS1

BUS2

RJ45

678 5

26.07.2013 v_ecblue_terminalbox_380085.vsd

1 Connection control fan (RJ45). The LEDs of the connection box are supplied from the connected fan (output voltage +10 V). 2 Connection line fan (tension clamp connection 0.5 – 1.5 mm2 flexible with wire end ferrule) 3 Line input connection box (Wieland plug series GST 18i3, suitable socket part e.g. GST 18i3 S B1 Z R1 or GST 18i3 1 F B2
Z R1) 4 LED green = Operation / Error flash code 5 LED red = fault 6 BUS1 (RJ45) 7 Service (RJ45) 8 BUS2 (RJ45)

5.4 EMC-compatible installation of control lines
Pay attention to sufficient distance from powerlines and motor wires to prevent interferences. The control cable may not be longer than 30 m. Screened control cables must be used when the cable length is longer than 20 m. When using a shielded cable connect the shielding to one side only, i.e. only to the signal source with the protective earth (keep cable short and with as little inductance as possible!).

5.5 Voltage supply

5.5.1

Mains voltage
Danger due to electric current
· It must be strictly observed that the line voltage complies with specified on the rating plate and lies
within the allowable tolerance specifications (see technical data).
· Between the voltage supply of the device and the protective earth “PE” is in no case a higher voltage
permissible than the indicated line voltage of the device!
· Mains connection to: PE, L1 and N. · Caution!
­ To activate the on current limitation, you must wait at least 90 seconds after switching off the line voltage before switching back on!

5.5.2

Required quality attributes for the mains voltage
Danger due to electric current The mains voltage must comply with the EN 50160 quality characteristics and the defined standard voltages in IEC 60038!

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Part.-No. 00700562-GB 16/36

Assembly instructions ECblue

Electrical installation

5.5.3

Line protection fuse The connection must be fused depending on the used cable, the type of routing, the operating conditions and according to the standards applicable on site. The specification for the maximum admissible line fuse of the device must be observed (see technical data).

Possible components for the line protection (recommendation):
· Safety fuses of operating class gG (whole range fuse cartridges for general applications according
to EN 60269-1).
· Line protection switch with characteristic C (according to EN 60898-1).

5.5.4

Operating in IT-System
Danger due to electric current
· In the IT-System the neutral point of voltage supply is not grounded; in the case of a short-circuit
between a phase (e.g. “L1”) and protective earth “PE” becomes the protective earth potential = phase.
· Between the connection of the voltage supply of the device and the protective earth “PE” is in no
case a higher voltage permissible than the indicated line voltage of the device!
1 ~ types can be used in IT-System in standard version. These may only be used in 3 ~ IT-Systems if no higher voltage to the “PE” can occur than the specified mains voltage of the device even in case of a fault to earth of a mains phase which is not used by the device (of none of the two power supplies). In order to ensure a trouble free operation in IT-System the “GND” potential of the control ports have to be connected with the protective earth potential. As a consequence of these connection must be considered for the control ports (exception floating relay contacts):
1. Connection only with wires, suitable for mains voltage and surrounding area. 2. Connection with suitable isolated amplifiers only.

5.6 Systems with residual current protective devices
Whether the use of a residual current protective device (RCD) is necessary or allowed depends on the design of the low-voltage system on which the device is to be operated. The assessment whether or which residual current protective device should be used is the responsibility of the system operator or electrician commissioned by it.
Danger due to electric current When selecting the tripping characteristics of the residual current protective device, the possible residual current form of the power electronics (system with semiconductors) must be observed in conjunction with the standards and regulations applicable at the place of use.

Design of the power electronics
· The design of the power electronics corresponds to a frequency inverter with two-pulse bridge
circuit and PFC (power factor correction).
Information To prevent false tripping due to pulse-like charging currents of the integrated EMC filter, we recommend a rated differential current of 300 mA for reasons of operational reliability in the case of fixed connection and use of a residual current protective device.
5.7 Motor protection
Integrated overload protection, preceding motor protection device unnecessary (max. line fuse see Technical data).
5.8 Voltage supply “10 V DC”
Voltage supply (PELV current source pursuant to DIN EN 60204-1) for external components, e.g. for ECblue connection box. Connection: “10 V” – “GND” (max. load see Technical data und connection diagram). During an overload or short- circuit (10 V – GND), the control voltage (and thus the device) is disconnected . Automatic start after elimination of the cause of error. It is not permissible to connect outputs of several devices to each other!

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Part.-No. 00700562-GB 17/36

Assembly instructions ECblue

Electrical installation

5.9 Connection terminal type A-G-247NW for service
If necessary an external terminal can be connected. This can be e.g. necessary to adapt the presetting during start-up. For information about the current operating condition a terminal can be permanent attached.

The voltage supply of the terminal is made by the accumulators inserted there or the plug power supply unit.
Connection by terminals with telephone wire

The connection is made by a 4-wire cable at: A (D+), B (D-) and GND ( connection). E.g. telephone cable type: J-Y (St) Y 2x2x0.6 (or similar), maximum cable length approx. 250 m.

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Part.-No. 00700562-GB 18/36

Assembly instructions ECblue Connection with RJ45 patch cable whe using the connection box for ECblue

Electrical installation

The connection is made at the terminals: A (D+), B (D-) und GND. The connection is made to the connection box by the RJ45 service connection.

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Assembly instructions ECblue

Electrical installation

5.10 Communication

5.10.1

RS-485 interface for MODBUS The device comes equipped with a RS-485 interface for networking via MODBUS. Conntection at: “A (D+)”, “B (D-)” and “GND”. Addressing is performed by an external terminal or a PC with the appropriate software. Automatic addressing can be started when the connections “ID1” and “ID2” for “Addressing” are connected with each other additionally next to the bus connection. I. e. it is no longer necessary to address every user manually in the network ( MODBUS networking and automatic addressing).

For automatic addressing with hand held terminal type A-G-247 and digital control and display unit NETcon type A-G-102ANE max. 63 members, with control module UNIcon MODBUS Master max. 32 members.

Addressing Addressing Addressing Addressing

MODBUS (RS-485)

ID1

GND

A (D+)

B (D-)

ID2

MODBUS (RS-485)

ID1

GND

A (D+)

B (D-)

ID2

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Example for devices with MODBUS connection and automatic addressing
Information
· You must ensure correct connection; i. e. “A(D+)”must also be “connected on thefollowing devices to
“A(D+). The same applies to “B (D-)”.
· In addition, a “GND” connection must be established, as dissimilar potential (over 10 V!) will lead to
the destruction of the RS-485 interface (e.g. lightning).
· Pay attention to sufficient distance from powerlines and motor wires (min. 20 cm) · Except the data link “A (D+)”, “B (D-)” the “ID1 – ID2” and the “GND” connection may no further cable
cores of the data line be used.
· When using the connection box the cable shield of the CAT5 cable is internally connected to “PE” by
an RC element.
· Another 63 users are connected by a repeater in manual addressing (no connection of connections
“ID1”, “ID2”).
· If a repeater is necessary and automatic addressing should be carried out, only the repeater of the
Z-G-1NE type can be used, only it can relay the addressing signal.
· The connections for the automatic addressing “ID1” and “ID2” are not directly connected electrically
with each other. These may not be bridged; any order of connection is possible.
Example for MODBUS connection

The data line must be conducted from one device to the next. No other type of wiring is allowed! Always use only two wires of one lead (twisted pair) for the connection.

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Part.-No. 00700562-GB 20/36

Assembly instructions ECblue

Electrical installation

Recommended wire types
1. CAT5 / CAT7 cables 2. J-Y (St) 2x2x0.6 (telephone cable) 3. AWG22 (2×2 twisted pair) Max allowed wire length 1000 m (CAT5/7 500 m).

Shielding The use of shielded cables is normally not needed but offers high protection against electromagnetic interferences, especially high frequencies. However, the effectiveness of the shield depends on careful installation of the line. If shielded cables are used, the shield should be placed at “PE” on at least one side (preferably on the master connection). The occurrence of compensating currents may have to be considered if the shield is contacted on both sides.

Shield connection correct

Shield connection incorrect

When using telephone cable with four cable cores, we recommend the following allocation:
· A (D+) = red · B (D-) = black · ID1 – ID2 = yellow · GND = white
Default interface parameter
· Baudrate = 19200 · Bits = 8 · Parity = Even · Stop bits = 1 · Handshake = none
Information The MODBUS register description and the information sheet “Network structure of MODBUS” can be requested from our Support Department V-STE for control systems – ventilation.

5.10.2

MODBUS networking and automatic addressing On the first user that is connected directly to a terminal, MODBUS Master or PC, “GND” and “ID1” or “ID2” must be bridged. This is recognised as a result and occupied by address 1. For the following users the connection “ID1” or “ID2” of a user respectively is connected with connection “ID1” or “ID2” of the next user. The automatic addressing of other users is initiated by the previous user via this connection.

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Part.-No. 00700562-GB 21/36

Assembly instructions ECblue Networking with telephone wire

Electrical installation

The connection at the terminal is made at the terminals: A (D+), B (D-) and GND. Connection of the users via the terminals: A (D+), B (D-), GND and ID1 / ID2
Networking with RJ45 patch cable by usage connection box for ECblue

The connection to the terminal is made at the terminals: A (D+), B (1D-) and GND. Connection of the members via the two RJ45 connections “BUS1” and “BUS2”

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Assembly instructions ECblue

Electrical installation

5.11 Open-Collector output A1 (status / tacho)
Open-Collector pulse output for status display or speed display.

Status display (function for factory setting) Depending on the operating state of the device, the output “A1” is switched to GND potential for a certain number of pulses. The status of the device can be displayed by this digitally coded signal. With the output voltage 10 V, a standard LED / low-power LED can be controlled by using a pull-up resistor. This lights up if the output A1 Status Out OC (OC = Open-Collector) is on GND potential. Attention! Observe the maximum 10 V output voltage load, see technical data and connection diagram. The details of which pull-up resistor needs to be used depend on the specification on the LED that is used. Explanation of flash codes see Diagnostic / Status Out with flash code.
Tacho out Alternatively, via output A1, the current motor speed can be output. The frequency (duty cycle 50 : 50) that can be measured by a pull-up resistor at the output A1 corresponds to the motor speed. Example: 10 Hz x 60 = 600 rpm

200…300

10V GND

A1

Pull Up

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200…300

10V GND

A 1

Pull Up

5 k

Hz

n = f x 60

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A1 more specifications: Technical data!

5.12 Open-Collector output “A2” (operation)
Via the output “A2 Operation Out OC” an operating indication is possible. With the output voltage “+10 V” a standard LED / low-power LED can be controlled by using a pull-up resistor. This lights when the output “A2 Operation Out OC” (OC = Open-Collector) is on GND potential. By fault the output “A2” is switched to GND potential. The details of which pull-up resistor needs to be used depend on the specification on the LED that is used.

200…300

10V GND

A 2

Pull Up

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5.13

Potential at control voltage connections
The30connections30for the control voltage (< 30 V) relate to the common GND potential (exception: relay contacts are potential-free). There is a potential isolation between the connections for the control voltage and the PE conductor. It must be ensured that the maximum external voltage at the connections for the control voltage cannot exceed 30 V (between the GND and PE conductor terminals). A connection to the PE conductor potential can be made if required; fit a bridge between the GND terminal and the PE connection (terminal for shield).

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Assembly instructions ECblue

Commissioning

6 Commissioning
Caution!
· During commissioning, unexpected and hazardous conditions can arise in the entire installation due
to defective adjustments, defective components or incorrect electrical connections. Remove all persons and objects from the hazardous area.
· Do not start the fan until all safety instructions (EN 50110, IEC 60364-1)have been checked, the fan
is out of range (EN ISO 13857)and danger can be ruled out.
· A-rated sound power levels of over 80 dB(A) are possible, see product catalogue.

6.1 Before first-time start-up
Observe the following points before the initial start-up: 1. Installation and electrical connection have been properly completed? 2. Has any leftover installation material and other foreign material been removed from the fan area? 3. That safety devices -if necessary- are mounted (EN ISO 13857)? 4. The impeller is out of reach? 5. Are the drain holes (as far as available) open or respectively closed according to the suitable installation position? 6. Connection data complies with the specifications on the rating plate?
6.2 During start-up
Observe the following points during start-up: 1. Check the direction of rotation, see rotation direction arrow on the fan blade, impeller base plate, support plates on suction side or rating plate. 2. Ensure even, low-vibration running. Significant vibrations due to uneven running, e.g. due to transport damage or improper handling, can lead to damage and subsequently to failure. 3. ZIEHL-ABEGG SE fans are delivered balanced in compliance with DIN ISO 21940-11 for the corresponding fan category as set out in ISO 14694. After installation, check the fan for mechanical vibrations and resonances in accordance with ISO 14694. If the limit values for the corresponding fan category are exceeded during start-up, see section f, the entire system must be checked and the vibrations reduced. System start-up is not allowed until the limit values are observed.
a. Time frame for checking the vibration values:
· On a new system or a new device
­ If necessary in the event of factory acceptance. ­ At the installation site at the time of proper start-up of the system or device at the latest.
b. Measuring device and sensors:
· It is recommended that measurement is performed with a resolution based on the r.m.s. (root-mean-
square value), a measurement interval of 1 s and a ramp-up time of 180 s.
· At the same time, precisely timed measurement of the speeds is necessary so that the vibration values
can be assigned to the speed.
· Perform the measurement over the entire fan speed range. · Perform the measurement in all 3 axes, see Point c.
c. Direction of vibration amplitude
Y-Achse Y-axis
Z-Achse Z-axis

X-Achse X-axis

GM00034A 02.11.2020

L-BAL-F056-GB 2023/25 Index 006

Part.-No. 00700562-GB 24/36

Assembly instructions ECblue
d. Measuring point on fan
· Bei ECblue fans mit external rotor motors
­ At the stator fixing screw opposite the cable inlet, see arrow.

Commissioning

· On AMblue and PMblue fans with internal rotor motors
­ At the fixing screw for the A-side bearing bracket, see arrow.
e. The fans are classified in the following categories in accordance with the standard and the power consumption:
· 3,7 kW in BV-2 · > 3,7 kW in BV-3
f. Limit value r.m.s. for vibration amplitude during start-up within the customer operating speeds:
· Max. 5.6 mm/s, in compliance with ISO 14694 Table 5 Start-up / BV-2. · Max. 4.5 mm/s, in compliance with ISO 14694 Table 5 Start-up / BV-3.
4. For example, vibrations in the system may have the following causes:
· Transport and handling of the fans can lead to a change in the balance of the fan. · The air feed and resulting turbulence, e.g. obstructions, deflections, branches, flaps. · Operation at a prohibited fan operating point, e.g. demolition operation in a flat characteristic curve range. · Insufficiently rigid fan mounting surfaces, e.g. mounting walls. · Vibration transmitted by adjacent components, e.g. compressors, adjacent fans. · Flow- related influences from adjacent fans.
5. If resonance vibrations occur that cannot be prevented by the design, it is possible to mask out certain speed ranges for the operation area of the fan, see Motor setup. Passing through this resonant range as quickly as possible is allowed. Operation of the fan in the resonant range is not allowed.

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Assembly instructions ECblue

Diagnostics / Faults

7 Diagnostics / Faults

7.1 Troubleshooting

Type of error Fan does not run (anymore)
Fan does not start
“Fan turns too slowly” air flow too low Vibrations unusual noises

Possible cause

Remedial measures

Mains voltage failure

Check mains voltage

Failure of a phase

Under – or overvoltage

Earth fault

Check the motor connection and mains voltage

Coil closure

Replace fan

thermal motor protection has trig- check for free air passages; remove foreign bodies if necessary

gered (motor is overheated)

See “Impeller blocked or dirty”

Check supply air temperature

Check voltage

Impeller blocked or dirty

– Disconnect the motor from the power supply and secure it against switching back on

– Check safe isolation from supply

– Remove protective grille

– Remove foreign bodies or dirt

– Reinstall protective grille

– proceed as described in the Commissioning chapter

Temperature too low for bearing Insert bearing with cold greasing grease

Air stream wrong direction

Check air stream

(Motor turns in wrong direction at (see behaviour in rotation by air current in reverse direction) high speed)

see “Fan does not run”

Impeller / blade drags / scrapes When indicated clear foreign bodies / dirt from the fan

Active temperature management check for free air passages; remove foreign bodies if necessary

effective

See “Impeller blocked or dirty”

(Motor or electronics overheated) Check supply air temperature

Check installation space (air speed over heat sink)

“Fan turns too slowly”

see “Fan turns too slowly”

Airways blocked

Check for free air passages (supply/exhaust air flaps, filters)

See “Impeller blocked or dirty”

Pressure loss different to projec- Check fan selection tion

Imbalance

Check blades for damage, soiling or ice (see “Impeller blocked or dirty”)

No or wrong vibration dampers (only in radial)

Install correct vibration dampers

Bearing damaged / worn

Change bearings

In motor size 055″(Z” / “B” at cross flow) and 072 (O) change the fan.

Impeller / blade drags / scrapes When indicated clear foreign bodies / dirt from the fan (see “Impeller blocked or dirty”)

Operation beyond tear-off point Check for free air passages (supply/exhaust air flaps, filters) (for axial fans)

Wrong overlap on nozzle

Observe the installation instructions

(for centrifugal fans)

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Assembly instructions ECblue

7.2 Indication of the operating condition over A1 and A2

Via the output “A1 Status Out OC” a status indication is A1 Status Out OC with flash code

possible (activation of a LED Installation: Output A1 OFF

Status Out OC.

ON : “A1 Status Out OC” = GND potential

ON

1 x

2 x

3 x

4 x

5 x

6 x

7 x

8 x

9 x

Via the output “A2 Operation Out OC” an operating indication is possible (activation of a LED Installation: Output A2 Operation Out OC. ON : “A2 Status Out OC” = GND potential

A2 Operation Out OC
OFF
ON

Diagnostics / Faults
11.02.2009 v_flash_explain.VSD
14.02.2011 v_on_off_explain.VSD

A1 Status Out OC off GND = ON OFF ON 1 x
2 x
3 x
5 x

A2 Operation Out OC *
off GND = ON

Cause Explanation

OFF

Mains voltage failure

Reaction of Controller Remedial measures
Line voltage available? Unit switch OFF and automatically ON when the voltage has been restored

OFF

Normal operation without fault

OFF

No enable = OFF

Switch off by Bus Description Communication ECblue
MODBUS

Temperature management active

The device has an active temperature

management to protect it from damage

due to too high inside temperatures. In

case of a temperature rise above the fixed With a drop in temperature the modula-

OFF

limits, the modulation is reduced linearly. tion rises again llinear. To prevent the complete system being Check installation of the device and

switched off externally (in this operation cooling of the controller.

permissible for the controller) in case of

reduced operation due to too high an inter-

nal temperature, no fault message is sent

via the A2.

HALL-IC

The controller switches the motor off.

ON

Incorrect signal from the Hall-ICs, error in Automatic restart if no faults are recog-

the commutation.

nised.

Internal plug connection faulty.

Replace fan / motor

EC-Controller switches off, renewed at-

tempt to start after about 2.5 sec.

Motor blocked

Final shutoff, when fourth starting test

ON

If after 8 seconds of commutation no speed is measured > 0 the fault “Motor

fails. It is then necessary to have a reset by

blocked” is released.

disconnecting the line voltage.

Check if motor is freely rotatable.

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Assembly instructions ECblue

Diagnostics / Faults

A1 Status Out OC off GND = ON 6 x 7 x 8 x 9 x
11 x
12 x 13 x

A2 Operation Out OC *
off GND = ON

Cause Explanation

IGBT Fault

ON

Short circuit to earth or short circuit of the

motor winding.

Reaction of Controller Remedial measures
EC-Controller switches off, renewed attempt to start after about 60 sec. Code 9 Final shutoff, if – following a second starting test ­ a second fault detection is detected within a period of 60 seconds. It is then necessary to have a reset by disconnecting the line voltage.

ZK undervoltage

If the DC-link voltage rises above the

If the DC-link voltage drops below a speci- limit within 75 seconds, then the cotrol-

fied limit the device will switch off.

ler will attempt to start.

ON

Should the DC-link voltage stay for

more than 75 seconds below the limit,

the device will switch off with a fault

message.

Intermediate overvoltage

If the DC-link voltage drops below the

If the DC-link voltage increases above a limit within 75 seconds, then the cotrol-

specified limit, the motor will switch off. ler will attempt to start.

ON

Reason for excessively high input voltage Should the DC-link voltage stay above

or alternator motor operation.

the limit for more than 75 seconds, the

device will switch off with a fault mes-

sage.

IGBT cooling down period

ON

IGBT cooling down period for approx. 60 sec.

IGBT cooling down period for approx. 60 sec.

Final shutoff after 2 cooling-off intervals Code 6

Final shutoff after 2 cooling-off intervals Code 6.

Error motor start

If it is possible to start the motor in the

If a starting command is given (enable target direction of rotation after the error available and Setpoint > 0) and the motor message, the error message will disapdoes not start to turn in the correct direc- pear

tion within 5 minutes, then an error mes- Should a voltage interruption occur in

sage will appear. ON

the meantime, the time taken up to the switch off will begin again.

Check if motor is freely rotatable.

Check if the fan is driven in reverse direction by an air stream ( Behaviour in rotation by air current in reverse direction).

Line voltage too low

If the line voltage rises above a speci-

If the DC-link voltage drops below a speci- fied limit within 75 seconds, then the

fied limit the device will switch off.

controller will attempt to start.

ON

Should the line voltage stay below the

specified limit for more than 75 seconds,

the device will switch off with an error

message.

Line voltage too high

If the line voltage drops below the

Cause to high input voltage

specified limit within 75 seconds, then

If the line voltage increases above a speci- the controller will attempt to start.

ON

fied limit, the motor will switch off.

Should the line voltage stay above the specified limit for more than 75 seconds,

the device will switch off with an error

message.

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Assembly instructions ECblue

Service work

A1 Status Out OC off GND = ON
14 x
17 x

A2 Operation Out OC *
off GND = ON
ON

Cause Explanation
Error peak current If the motor current increases above the specified limit (even in a short time-frame) the device will switch-off.

Reaction of Controller Remedial measures
After a switch off the controller waits for 5 seconds then the controller attempt a start. Arises within 60 sec. in series 5 further disconnections a final switch off with fault indication follows. Should no further switch off be exceeded in 60 sec. the counter will be reset.

Temperature alarm

Controller switches off motor. Automatic

Excess of the max. permissible inside tem- restarting after cooling down.

ON

perature.

Check installation of the device and

cooling of the controller.

  • for factory programmed function: Fault indication inverted

7.3 Behaviour in rotation by air current in reverse direction
In the STOP state (no release, no preset signal, no voltage supply) the motor controller does not intervene when the fan turns in the wrong direction (e.g. due to a draught). If the fan is started (= voltage ON), while being driven in the opposite direction to that set, the speed is reduced controlled to “0” and restarted in the set direction of rotation. The higher the speed to be reduced, the longer this process lasts.
Information Do not disconnect the line voltage if, during an application, this might result in the disconnected fan being propelled very powerfully in the reverse direction. This ensures a safe start at all times.

8 Service work
8.1 Maintenance/servicing
Caution!
· Please read the Safety instructions chapter before working on the fan! · Before working on the fan, this must be disconnected from the power supply and secured against
switching back on!
· No maintenance work at running fan! · Allow maintenance work to be carried out by trained specialists only. · Any faults detected in the electric system/modules/operating equipment must be corrected
immediately. If these faults are not corrected, the device/system is potentially very dangerous. The device/system must therefore not be operated when it is faulty.
· Wear safety clothing / shoes and cut-resistant safety gloves when handling! · Please observe the safety regulations and the worker´s protection rules by all maintenance and
service work (EN 50 110, IEC 60364-1).
· Fuses must always be only replaced; never repaired or bridged. The specifications for the maximum
series fuse must always be adhered to (see Technical data). Only fuses cited in the electrical circuit diagram may be used.
· Generator operation can produce dangerous voltages (see safety instructions)! · Keep the airways of the fan free – danger because of objects dropping out! · Watch out for vibration free motion! · The impeller is subject to natural wear depending on the area of application and the conveying
medium. Deposits on the impeller can lead to imbalance and damage (danger of permanent fracture). The impeller can burst!
· If highly aggressive media for which the product is not suited are conveyed, the severe corrosion
may result in the impeller breaking. Any impellers corroded in this way must be replaced immediately.

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Assembly instructions ECblue

Service work

· Deposits on the motor, particularly on the cooling vanes and in recesses on the rotor, can lead to
reduced cooling performance and the motor switching off prematurely. For this reason, remove deposits quickly (see chapter: Cleaning).
· Maintenance interval in accordance with the degree of contamination of the impeller! · Check the fan at regular intervals (recommendation: every 6 months) for mechanical oscillations.
Observe the limits specified in ISO 14694 and, if they are exceeded, implement remedial measures
(e.g. rebalancing by specialist staff).
· Check the impeller, in particular the weld-seams, for possible cracks. · Repair, e.g. by welding is prohibited! · Bolted-on impellers and/or wings may only be replaced by authorised ZIEHL-ABEGG SE staff. The
manufacturer shall not be liable for damage caused through improper repair work.
· Please consult our service department with regard to changing the bearing as for all other damage
(e.g. to the coil).
· Regular inspection and possibly cleaning is necessary to prevent imbalance and blockage of the
drain holes due to ingress of dirt.
· When opening cable glands on the fan / motor, check the condition of the threaded connections and
seals. Always replace defective or brittle threaded connections and seals.
Information Confirmation number for inquiries or in service cases see rating plate. State the additionally engraved confirmation number (available depending on the motor build) if the rating plate is no longer legible. This can be found under the affixed rating plate or on the stator flange (in external rotor motors) depending on the motor size.

8.2 Cleaning
Danger due to electric current Voltage supply for motor must be interrupted and secured against restoration!

Clean the fans`s flow area.
Caution!
· Do not use any aggressive, paint solvent cleaning agents when cleaning. · Make sure that no water gets inside the motor and the electronics (e.g. by direct contact with seals
or motor openings), observe protection class (IP).
· The drain holes (if available) corresponding to the installation position must be checked for free
passage.
· In case of improper cleaning work, no warranty is assumed regarding corrosion formation / paint
adhesion for unpainted / painted fans.
· To avoid accumulation of moisture in the motor, the fan must be operated for at least 1 hour at 80%
to 100 % of the maximum speed before the cleaning process!
· After the cleaning process, the fan must be operated for at least 2 hours at 80 to 100 % of the
maximum speed for drying purposes!

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Assembly instructions ECblue

Enclosure

9 Enclosure

9.1 Technical data

Line voltage* (see rating plate)

1 ~ 200…277 V, 50/60 Hz (Versions for DC power supply on request)

Maximal line fuse**

16 A

Max. load limit integral of cut-in current 3.0 A2s

approx.

Switching Freq.

16 kHz

Voltage supply for external devices Open-Collector output “A1” and “A2”
Duty type of motor/fan

+10 V (-2 %), Imax 50 mA (short-circuit-proof)
Imax: 20 mA UCE max: 30 V DC
Continuous operation with occasional starts (S1) according to DIN EN 60034-1:201102. Occasional starting between -40 °C and -25 °C is permissible. Continuous operation below -25 °C only with special bearings for refrigeration applications on request.

Permissible minimum and maximum ambient temperature for operation

Please refer to the technical documentation of the product for the minimum and maximum ambient temperature valid for the respective fan. Operation below -25 °C as well as partial load operation for refrigeration applications is only possible with special bearings for refrigeration applications on request. If special bearings for refrigeration applications are installed in the fan, please observe the permissible maximum temperatures in the technical documentation of the product.

To avoid condensation the drive must be continuously energized due to the application of heat, with interruptions such that cooling to the point of condensation does not occur.

Permissible temperature range for storage and transport

-40…+80 °C

Permissible installation height

0…4000 m amsl 1000 m: no limitation

1000 m: max. permissible input current = current indication rating plate minus 5 % / 1000 m
2000 m: max. permissible line voltage = max. voltage indication name plate minus 1.29 % / 100 m

Permissible rel. humidity

85 % no condensation

Ball bearing life

The bearing service life of the motor-integrated ball bearings determined in accordance with the standard calculation method is largely determined by the grease service life F10h and is approx. 30,000 to 40,000 operating hours in standard use, taking into account a temperature and load spectrum. The fan or motor is maintenance-free due to the use of ball bearings with life-time lubrication. Once the grease service life F10h has been reached, it may be necessary to change the bearing. The bearing service life may change compared to the specified value if operating conditions such as increased vibrations, increased shocks, increased or excessively low temperatures, humidity, dirt in the ball bearing or unfavourable control modes are present. A service life calculation for special applications can be created on request.

Electromagnetic compatibility for the Interference emission EN IEC 61000-6-3 (domestic household applications) standard voltage 230 / 400 V accord- Interference immunity EN IEC 61000-6-2 (industrial applications) ing to DIN IEC 60038

Harmonics current

Active power factor adjustment for sinusoidal input current (PFC = Power – Factor Correction), harmonic current in accordance with EN 61000-3-2 are guaranteed.

Max. leakage current according to the < 3.5 mA defined networks of DIN EN 60990

dB(A) values

see product catalogue

Degree of protection of the motor in IP20 accordance with DIN EN 60529

  • Regarding the mains connection, these devices are to be classified as category “C2” devices according to the relevant EN 61800-3. The increased requirements placed on electrical interference > 2 kHz for category “C1” devices are complied with in addition.
    ** Max. line fuse on site (line protection fuse) according to EN 60204-1 Classification VDE0113 Part 1 (see also Assembly instructions / Electrical installation / Voltage supply / Line protection fuse).

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Assembly instructions ECblue
9.2 Connection diagram
ECblue ( _-I.B. _)

Enclosure

GND 5 1 A (D+) MODBUS (RS-485) Status Out OC A1 6 2 B (D-) MODBUS (RS-485) Operation Out OC A2 7 3 ID1 Addressing DC Out (Imax = 50 mA) 10 V 8 4 ID2 Addressing

BK 1 5 BU

BN 2 6

VT

OG 3 7 GN

YE 4 8 RD

L1 N PE
1 BN 2 BU 3 GNYE

GNYE BU BN

8

Pin 1 = RD 2 = GN 3 = VT 4 = BK 5 = BN 6 = OG 7 = YE 8 = BU
1 Line voltage 1 ~ 200…277 V, 50/60 Hz 2 Signal connection

1
RJ45
Signalanschluss Signal connection
2

PE N L1
Netz Line 1 ~ 200…277 V 50/60 Hz
1
EMUN25K0 30.10.2013

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Assembly instructions ECblue
9.3 EC Declaration of Incorporation
as defined by the EC Machinery Directive 2006/42/EC, Annex II B

Enclosure
– Translation (english)
ZA87-GB 2022/17 Index 012

The design of the partly completed machine:
Axial fan DN.., FA.., FB.., FC.., FE.., FF.., FG.., FH.., FL.., FN.., FP.., FS.., FT.., FV.., VN.., VR.., ZC.., ZF.., ZG.., ZN..Centrifugal fan ER.., GR.., HR.., RA.., RD.., RE.., RF.., RG.., RH.., RK.., RM.., RR.., RZ.., WR ..Cross-flow fan QD.., QG.., QK.., QR.., QT..,

Motor type:
Induction internal or external rotor motor (also with integrated frequency inverter)Electronically commutated internal or external rotor motor (also with integrated EC controller)

Complies with the requirements in Appendix I, Articles 1.1.2, 1.1.5, 1.4.1, 1.5.1 in EC Machinery Directive 2006/42/EC.

Manufacturer:

ZIEHL-ABEGG SE Heinz-Ziehl-Straße D-74653 Künzelsau

The following harmonized standards have been applied:

EN 60204-1:2018 EN ISO 12100:2010 EN ISO 13857:2019 Note:

Safety of machinery ­ Electrical equipment of machines ­ Part 1: General requirements Safety of machinery ­ General principles for design ­ Risk assessment and risk reduction Safety of machinery ­ Safety distances to prevent hazard zones being reached by upper and lower limbs Compliance with EN ISO 13857:2019 relates only to the installed contact protection if it is part of the scope of delivery.

The special technical documents in accordance with Appendix VII B have been created and are available in full.
The following persons are authorized to compile the technical documents, address see above.
Upon reasonable request, the special documents shall be transmitted to the public authority. The transfer can be made electronically, on data carriers or on paper. All property rights remain with the aforementioned manufacturer.

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Assembly instructions ECblue

Enclosure

Start-up of this incomplete machine is prohibited until it is ensured that the machine in which it has been installed complies with the provisions of the EC Machinery Directive.
Künzelsau, 27.04.2022 (Location, date of issue)

ZIEHL-ABEGG SE Tobias Gauss Deputy Head of Technics Ventilation Technology (name, function)

ZIEHL-ABEGG SE Moritz Krämer Head of Electrical Systems (name, function)

(signature)

(signature)

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Assembly instructions ECblue

9.4 Index

A
air current Assembly
B
Baudrate Bearing
C
changing the bearing control cable cooling
D
drain hole
E
ErP directive

RS-485

20

3, 30 11

S

safety distances

9

service life

8

21 27

sound power levels Status display Switching Freq.

24 23 32

T

31 16 31

temperature management terminal

28 18

V

11

vibration amplitude vibrations

25 24

8

F

fan category

25

flash code

28

I

ignitable atmosphere

8

Imbalance

27

interface parameter

21

L

leakage current

33

lifting beam

9

line fuse

33

line protection

17

M

MODBUS

20

motor flange

13

motor speed

23

Motors Type

4

O

one-quadrant drives

8

P

power electronics

17

R

rating plate

31

RCD

17

residual current protective

device

17

RJ45

19

rotor flange

13

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Assembly instructions ECblue

Index

9.5 Manufacturer reference
Our products are manufactured in accordance with the relevant international regulations. If you have any questions concerning the use of our products or plan special uses, please contact:
ZIEHL-ABEGG SE Heinz-Ziehl-Straße 74653 Künzelsau phone: +49 (0) 7940 16-0 info@ziehl-abegg.de http://www.ziehl-abegg.com

9.6 Service note
If you have any technical questions while commissioning or regarding malfunctions, please contact our technical support for control systems – ventilation technology. phone: +49 (0) 7940 16-800 Email: fan-controls-service @ziehl-abegg.de
Our worldwide contacts are available in our subsidiaries for deliveries outside of Germany, see www.ziehl-abegg.com.

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References

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