vartai eu GYM-100-2 Industrial Door Opener Instruction Manual

vartai eu GYM-100-2 Industrial Door Opener

Industrial door operator operation instruction

WARNING

1. This door machine must be installed and debugged by professional installer.
2. Corresponding installation and wiring shall be in accordance with the Construction Criteria, and wires diameter ≥ 1.5 mm2. Ensure the power source has sound earth grinding, and the grinding wire shall tightly connect into grounding plate. Cutting away the grinding lead wire is prohibited. Earth leakage protection device fulfilling corresponding national criteria shall be firmly set at the front end of the inlet power source.
3. This Industrial Door Machine is only applicable for door with sound balance and Spring-Balanced, or the Machine would likely be destroyed by overloading.
4. The door shall run freely and without any seizure wear. Each end of the door rail shall have one restrictor or a buffer booster to avoid the door slipping from the guide rail.
5. Control box shall be installed on wall or volume from where the door’s operation condition can be visually observed, and with at least 1.4 meters distance above floor level so that children could no longer touch it. For the sake of children’s safety, remoter shall be kept away from kids. Operating the door remoter at a place invisible of the door’s running condition is prohibited.
6. Electricity supply system of both door-opening machine and control box shall be cut off if maintenance and removal required. Door shall be checked before maintenance and removal to ensure it is in lock-up condition and there is no any sign of falling risk.
7. No any entrance or stay is allowed once the door is running.
8. Pulling the hand chain of this machine is prohibited when the door machine is in operation, since it will easily damage the door.
9. For equipment with shift clutches, pulling ropes of the shift clutches is prohibited unless otherwise the door is in definite close status; and no any other conditions are allowed for rope drawing.
10. For the sake of safety of people and cars passing by, infrared safeguard device and gasbag preventative devices shall be available.

parameter table

TYPE(AC220V)| GYM50-2| | GYM70-2|
---|---|---|---|---
Rated Power| 300W| | 550W|
Starting Torque| 35N.m| | 75N.m|
No-load Operation Time| 10min
TYPE(AC380V)| GYM40S-2| GYM60S-2| GYM100S-2| GYM150S-2
Rated Power| 250W| 300W| 450W| 550W
Starting Torque| 40N.m| 60N.m| 100N.m| 150N.m
No-load Operation Time| 15 min| 25min
Thermal                  Protection Temperature| 120℃
No-Load Rotating Speed| 24r/min          ( rate of 32r/min is applicable for option 1:43)
Type of Lubricate| Oil Immerged
Noise| ≤55dB
Maxi Limiting Distance| 20 rounds by output shaft
Diameter of the Hole of Output Shaft| Φ25.4mm
Use Environment| -20℃~+45℃
Duty Cycle| S2     20% (continuous running with load no more than

10min)

Protection Classification| IP54

Motor size

Motor wiring diagram

1. encoder
2. motor thermal protection line
3. Motor lead wire
4. Number tube
5. terminal
6. Waterproof connectors
7. signal line
8. Power line

AC220V Circuit board structure：(GYK-92Y)

Motor connection port

1. L N : AC 220 V power supply into line,
2. PE: Grounding.
3. U V W: Motor line, U (blue), V (brown), W (black) and motor terminals U, V, W corresponding connection.
4. C1 C2: Start the capacitance (6.3Uf)，Optional use
5. D1 D2: Runtime output AC220 v port, Warning lights

AC380V Circuit board structure：(GYK-92SY)

Motor connection port

1. L1 L2 L3 N : AC380 V power supply into line, L1, L2, L3 for wire, N for zero line.
2. PE: Grounding.
3. U V W: Motor line, U (blue), V (brown), W (black) and motor terminals U, V, W corresponding connection.
4. D1 D2: Runtime output AC220 v port, Warning lights.

Dial the code switch Settings

Note: dial the code switch 2, dial the code switch 3. The only valid at the time of mechanical limit state.
In the electronic limit mode, the number 3 dial code is ON, which means the setting function is ON; the number 3 dial code is OFF, which means the setting function is OFF

Down limit fine-tune Settings

Electronic limit connection

Control signal Control signal port

Control model of port wiring instructions

1. Motor overheating protection
   Will lead to motor CO, CO symbols of two wires access control box 1 (COM) and 2 (OH) port. When the motor temperature above 120 degrees, motor automatic stop working opportunity.

2. External three button function： Three button to switch to an external access port 3 (OPEN), 4 (CLOSE), 5 (STOP) and 6 (COM) port, switch state requirements for NO;

3. Middle limit function
   The external single push button switch two wires access 7 (EX) and 6 (COM).Press the switch, the gate will automatically open to, set in the middle of the limit position. Can be external fire signal, if any signal input, doors automatically open to limit position in the middle.

4. Step and step function
   The external single push button switch two wires access 8 (KEY) and 6 (COM).Can achieve a single bond, open, stop, close, stop cycle operation function.

5. DC24 v power supply output function
   Ports 9 and 10 to DC24 v power supply output port;

6. Infrared protection function
   The infrared signal equipment, access to 11 (INF) and 12 (COM), 24 v power cord access 9 (+ 24) and 10 (COM).. Enter the input signal is NO, NC can be set up through parameter P2-09..

7. Air switch protection function
   Air switch signal equipment, access to 11 (INF) and 12 (COM), 24 v power cord access 9 (+ 24) and 10 (COM).. Enter the input signal is NO, NC can be set up through parameter P2-09..

8. Little door switch protection function
   Factory state, the two ports is to use short jumper wire connection good, such as need little door protection, please remove the short jumper, and to access the door switch line 13 (RAD) and 12 (COM) port . Normally open, normally closed state can be set through the P2-10.At this point, when the door open, switch button without action;

9. Interlock function
   Port 14 (LK_I) and 15 (LK_O), for the interlock input and interlock of the output signal interface, use the function of the interlock function of P1-03 parameter must be set to open. Interlock is the meaning of after putting in place a door closed, another door to work.

Multi-functional port wiring instructions:
There are many forms of signal output, please choose from P1-02 parameters.

Display Settings button and display symbols

• LEARN： Learn key or shift key
• ENTER： Confirm key or function into the key
• FWD： Rise key or increase key
• REV ： Down key 、Reduce key or transformation key Normal working state, the screen will display open degree, manual and automatic closed state, state of input. This state is called: “main menu”
• opening degree, according to screen data as the gates open degree, “XXX” data change between 0-100.
• manual and automatic status display: (Long press more than 3 seconds，manual and automatic mode)
• “X” Input status will display the current input signal digital code.
• Input signal status code:

Input state

Number| instructions
1| stop
2| open
3| close
4| infra
5| radar
6| One key
7| Middle limit
8| interlock

Limit the debugging and parameter Settings

1. Limit to learn:(First, confirm the position of the third digit of the three-digit dial code switch, and the setting is on)
2. Long press LEARN more than 6 seconds,,L0 reads on LED,
3. press ENTER key, data feedback by the encoder can be read;
4. then keep holding down the FWD key (UP) until the door reaches the desired location,
5. press ENTER key to save the settings. At this time, limit to learn is over;
6. when LED display reads L1 (that is the lower limit)
7. press the ENTER key to access the data feedback by the encoder,
8. keep holding down the REV key (falling) until the door falls to the desired location.
9. and then press ENTER to save the settings;
10. Symbol “L2” appears on the screen at the same time, can press FWD set limit, if you don’t need to set up the middle spacing, according to LEARN key to return to the main menu.
11. At this time, limit to learn is over.

P1 parameter Settings

1. under the main menu, press ENTER more than 3 seconds, the display shows P1,
2. and then press ENTER, the display digital box, ENTER the password 1588.Now LEARN key for shift key (at this time, LEARN to digital shift keys, mobile digital cursor to Single digits, ten digits, the digits, thousand digits, and then with the FWD key respectively, REV adjust up and down all the data on the digits)
3. press ENTER, show P1-01;(at this point by FWD key or REV key can choose need to adjust the parameters of the up and down)
4. continue to press the ENTER key, ENTER the corresponding parameter setting. At this time more than hundred digit data adjustment need LEARN shift key,; More than ten digits data adjustment need only, long press FWD or REV, data automatically rapid adjustment, loosen and then stop; Bits of data adjustment, only need single press FWD or REV adjust up and down.
5. other parameters adjustment method and so on, pay attention to, after the completion of each parameter is set to press ENTER to save, the press LEARN step by step after exit to the main menu, can start to work normally.
6. P1 parameter name, scope, and the default value：

P1 parameter ： password 1588

number| instructions| Parameter range| default value
P1—01| Closing time delay| 1—-600| 10
P1—02| Multifunctional output 1| 0=shut；  1=close；

2=open； 3=running； 4=wind curtain；5=alarm

| 2=shut
P1—03| Interlock function| 0=shut；1=open| 0=shut
P1—04| Open Limit advance| 0—200| 30
P1—05| Close Limit advance| 0—-200| 30
P1—06| Open overshoot alarm| 10—200| 80
P1—07| close overshoot alarm| 10—200| 80
P1—08| Infrared cut-off distance| 1—1500| 50
P1—09| Limit up query| Limit up setting data| read-only
P1—10| Limit down query| Limit down setting data| read-only
P1—11| Middle limit query| Middle limit setting data| read-only
P1—12| P1 Parameters

Restore the default value

| 1= restore|

P2 parameter Settings

• under the main menu, press ENTER more than 3 seconds, the display shows P1,
• And then press “FWD” key or “REV”, (display data can switch between P1, P2, P3).
• Switch to the P2 parameters, and then press ENTER, the display digital box, ENTER the password 1588.Now LEARN key for shift key (at this time, LEARN to digital shift keys, mobile digital cursor to Single digits, ten digits, the digits, thousand digits, and then with the FWD key respectively, REV adjust up and down all the data on the digits)
• press ENTER, show P2-01;(at this point by FWD key or REV key can choose need to adjust the parameters of the up and down)
• continue to press the ENTER key, ENTER the corresponding parameter setting. At this time more than hundred digit data adjustment need LEARN shift key,; More than ten digits data adjustment need only, long press FWD or REV, data automatically rapid adjustment, loosen and then stop; Bits of data adjustment, only need single press FWD or REV adjust up and down.
• other parameters adjustment method and so on, pay attention to, after the completion of each parameter is set to press ENTER to save, the press LEARN step by step after exit to the main menu, can start towork normally.
• P2 parameter name, scope, and the default value：

P2 parameter ： password 8851

number| instructions| Parameter range| default value
P2—01| Run time protection| 60S-200S

(At 200S, time protection is off)

| 60
P2—02| Locked-rotor time| 10—70

（At 70 time, Blocking

protection is off））

| 70
P2—03| Locked-rotor

pulse

| 5—-50| 30
P2—04| Reversing time| 3—10| 4
P2—05| Open point function| 0= continuous

1= Point

| 0=continuous
P2—06| Close point

function

| 0= continuous

1= Point

| 0=continuous
| | |
---|---|---|---
P2—07| Mechanical limit

level

| 0=(NO)；1=(NC)| 0=(NO)
P2—08| Stop level| 0=(NO)；1=(NC)| 0=(NO)
P2—09| Infra level| 0=(NO)；1=(NC)| 0=(NO)
P2—10| Radar level| 0=(NO)；1=(NC)| 0=(NO)
P2—11| Multifunctional output 2| 0=shut；  1=close； 2=open； 3=running；

4=wind curtain；5=alarm

| 3=running
P2—12| P2Parameters

Restore the default value

| 1= restore| 0

• under the main menu, press ENTER more than 3 seconds, the display shows P1,
• And then press “FWD” key or “REV”, (display data can switch between P1, P2, P3).
• Switch to the P3 parameters, and then press ENTER, the display digital box, ENTER the password 00000. Now LEARN key for shift key (at this time, LEARN to digital shift keys, mobile digital cursor to Single digits, ten digits, the digits, thousand digits, and then with the FWD key respectively, REV adjust up and down all the data on the digits)
• press ENTER, show P3-01;(at this point by FWD key or REV key can choose need to adjust the parameters of the up and down)
• continue to press the ENTER key, ENTER the corresponding parameter setting. At this time more than hundred digit data adjustment need LEARN shift key,;More than ten digits data adjustment need only, long press FWD or REV, data automatically rapid adjustment, loosen and then stop;Bits of data adjustment, only need single press FWD or REV adjust up and down.
• other parameters adjustment method and so on, pay attention to, after the completion of each parameter is set to press ENTER to save, the press LEARN step by step after exit to the main menu, can start to   work normally.
• P3 parameter name, scope, and the default value：

P3 parameter ： password 00000

number| instructions| Parameter

range

| default value
P3—01| Change password| 0—99999| 00000
P3—02| Run time

Settings(days)

| 0—99999| 99999
P3—03| Run number

Settings(number)

| 0—99999| 99999
P3—04| View the total elapsed

time (days)

| 0—99999| current time）
P3—05| View    the running

number

| 0—99999| Current

number

P3—06| View    the running number (the number of more than ten

thousand shows)

| 0—99999| Current number

• the function of remote control Settings Remote control receiving plate, installed on the screen of the socket on the back of the circuit board, can plug, pay attention to the direction of the insert, when installation should pay attention to in rectangle area specified by the circuit board.
• step1: after electrify hold the remote control receiver plate on white button until the red light is extinguished, to remove the original password;
• step2: to press the white key learning, found that loosen the red indicator into the learning state;
• Step 3: Press any one transmitter, found that the red light is put out after two flashes, end of the learning pro

Manual chain using method

When it is necessary to operate the door machine manually, the loop chain will be used. It is advisable to operate the chains with even and continuous force. Sudden jerk of the chain shall be avoided to avoid the damage to the manual mechanism. Pull the chain to realize the opening and closing of the door. During the pull, the protective switches located in the manual chain mechanism automatically cuts off the power to avoid accidents. Once the chain is released, the manual chain mechanism will automatically restore to its original position and the industrial door machine is restored to the normal power-driven status. When the loop chains are not in use, please secure the chains on the wall as per the following picture.

Circuit Board fault code the reason and solution

error

code

| instructions| The reason for the error analysis
---|---|---
ERR01| power supply

lacks

| Three-phase 380 v lack of L2

phase

ERR02| encoder not

connected

| encoder cables
ERR03| Limit anomaly| Limit not set or limit beyond the

set value

ERR06| More than life| Reset run times or run number
ERR07| Motor blocked| Lack of motor torque (press

ENTER reset)

ERR09| Motor heat

protection

| Waiting for the motor cooling
ERR10| Small door

abnormal

| Check the wiring    or Replace

the switch

ERR11| Runtime

exception

| The running time exceeds the

set value

Accessories list

Electric control list

Motor list

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