babcopark BR-6600T 4 Post Triple Stacker Parking Lift User Manual
- June 12, 2024
- babcopark
Table of Contents
babcopark BR-6600T 4 Post Triple Stacker Parking Lift
Product Information
The BR-6600T & BR-6600Q are four-post stacker parking lifts supplied by
BabcoPark. They are the most effective way to triple or quadruple the capacity
of typical parking areas and are the best option for car storage. The lift
consists of four posts and two platforms (for BR-6600T) or three platforms
(for BR-6600Q). The control panel and locking release handle are found on the
front post, and the power unit and control box are found at the back of the
machine.
Dimensions
Attention: The dimensions may be different as per a customer’s special
requirement. Please contact our sales team for the exact dimensions.
Standard dimensions
- BR-6600T: Refer to Chart 2
- BR-6600Q: Refer to Chart 3
Product Usage Instructions
Foundation
Please complete work on the foundation before product assembly, according to
the foundation drawing. A reference for a standard foundation schematic can be
found in Attachment 1 of this manual.
Assembly
Necessary tools
- 1 Crane with 15m lifting height
- 1 Forklift with 5-ton capacity
- 1 Set of non-adjustable spanner, adjustable spanner, and Allen wrench
- 1 Set of screwdrivers (including a slotted screwdriver and Phillips screwdriver)
- 3 Pieces of leveling instruments
- 1 Piece of tapeline for 5M Insulated rubber tape
- Sealing tape
Installation
Check the foundation work again to make sure that all the positions and
dimensions of column points are correct. Stack up the platforms so that all
holes match each unit put some spacers under the bottom platform and in
between each platform to make space large enough (approx. 100mm to 150mm high)
for installers’ hands going inside (do not block any holes). Assemble the
nylon sliders onto platforms, then place the platforms aside.
Erect the main post as per the position shown in the foundation drawing. Screw on the flat washer, spring washer, and screw nut on the pre-embedded screw to fix the column baseplate, but do not tighten the screw nut so you can still adjust the structure during installation work. Assemble the main pulley frame onto the top of the main column. Make sure the type and direction of this main pulley frame are correct according to the wire ropes routing diagram in Attachment 2.
Introduction
Summary
Please read this manual carefully before you install and maintain the BR-6600T
& BR-6600Q lifts, it can help you assemble, operate, and maintain this product
in the correct way, avoiding risk and improving the reliability and product
lifetime. BabcoPark takes no responsibility for the damage to products,
vehicles,s or personnel caused by the operation that does not follow the
manual or declines to operate within regulations.
Statement
Please operate the product according to this manual, otherwise, the operator
takes full responsibility for damage and injury to themselves and others. If
the product is damaged during the transportation process, the carrier should
take responsibility for it. To secure safe use, the operator should be trained
by a professional technician and should not be allowed to operate or repair
the product before reading the manual in detail and checking all safety
devices. 1.2.4 BabcoPark provides a one-year parts warranty and a year
warranty on the structure of the lift, the quality guarantee is only confined
to what was caused by manufacturing. Warranty does not apply if the product is
damaged by abnormal wear or improper use or maintenance that fails to follow
requirements. We are committed to updating tecniques and improving our
product, so changes and improvements are subject to change without prior
notice.
Product Information
Description
BR-6600T & BR6600Q are four-post stacker parking lifts supplied by BabcoPark.
They are The most effective way to triple or quadruple the capacity of typical
parking areas and are the best option for car storage. The lift consists of
four posts and two platforms (for BR-6600T) or three platforms (for BR-6600Q).
The control panel and locking release handle are found on the front, and the
power unit and control box is found in the back of the machine.
Dimensions
Attention: The dimensions may be different as per a customer’s special requirement. Please contact our sales team for the exact dimensions.
 Chart 2 Standard dimensions of BR-6600T
Shipping Information
The BR-6600T & BR-6600Q are packed by packing frame, straps, and cardboard to avoid damage during transportation. Please check if there is any damage or parts shortage & noted on the waybill before receiving the equipment. The package may be loose during transportation. Please cut off the packing belts which are used to secure the product, to avoid any damage.
Foundation
Please complete work on the foundation before product assembly, according to the foundation drawing. A reference for a standard foundation schematic is found in attachment 1 in this manual.
- The datum grade for this foundation work is ground level on site.
- This foundation is a reinforced concrete structure, and the concrete grade is C30.
- Dig to prime soil for the base of columns, and pour after compaction.
- Installed positions for column prefabricated parts (screws) should be less than 1mm error. The screw thread should be well protected during foundation construction. Make sure you don’t have concrete adhered or serious rust on the screws.
- The extra bottom part of the foundation pit should be tamped layer by layer to the designed elevation by 3:7 spodosol; the horizontal error of the foundation pit level should be no more than 20mm.
- The sumps should be done by the owner as per local standards, and connected to sewer or other drainage system.
- All of the power supply terminals should be placed by the owner as shown in the above drawing, with 2m wires (3 phase 5-wire system) reserved.
Assembly
Notice
- Before the lift installation, please read and learn the safety warnings in detail.
- Keep the working site clean and tidy.
- Check the working environment around the lift. Don’t leave the products in the rain. Don’t use the equipment in a damp environment. Keep good ventilation and enough light in the area.
- Only trained personnel can operate the parking lift. Untrained staff should keep away from the working area. All staff without training are forbidden to operate the lift.
- The motor must be grounded to avoid electric shock.
- Power off when installing, to ensure safety as there is high voltage on the power unit.
- Be careful during installation to avoid any accidents.
- Operate the equipment as intended. Do not modify the equipment or use any part which is not supplied by our company.
- Prohibit the dismantling of any parts related to safety.
- The safety locking device should be well protected.
- Please keep people, cars, or animals away from the equipment in operation.
- Keep enough space around the equipment.
- Warning: Keep any flammable objects away from the working area as there is an electric spark when the switch works.
- This mark is a safety warning.
- Keep the equipment clean and keep up with regular maintenance. Appropriate lubrication and maintenance is good for the performance and lifespan of the lift.
- Keep key switches and buttons clean and dry to avoid oil and grease on the product.
- Check the synchronous situation of the four corners and check if there are any loose parts, if any are found – please stop operation and fix them ASAP.
Preparation
- Before installation of the lift, please check the following items:
- The working area should be well-designed and have enough space.
- Keep obstacles, like electrical wires, away from the installation area.
- Carefully check to see if there are cracks on the concrete ground that support the lift and check if the foundation intensity can meet the requirements.
- The finished concrete slab must be solidified for the appropriate number of days. Otherwise, the lift will crush the ground, which will cause damage to equipment and injury or death.
- Make sure the concrete slab is level; over 5mm tolerance is prohibited. The tolerance within this limit can be adjusted by washers. If the ground is seriously uneven, please fix it.
- It’s prohibited to install a lift on non-concrete ground.
- It’s prohibited to install equipment on the ground with cracks or debris.
- It’s prohibited to install equipment on a second or higher floor without the approval of the architect.
- If there is no protection, please do not install the lift outdoors to avoid something damage to the motor.
- Check the wiring position from the power supply to the lift and make sure that all wires are protected well.
- Draw the position of the baseplate of the column with chalk after confirmation to ensure that the tolerance is within 3mm to avoid affecting the installation of the lift.
- Carefully check to ensure that the layout is correct.
Necessary tools
- 1 Crane with 15m lifting height
- 1 Forklift with 5-ton capacity
- 1 Set of non-adjustable spanner, adjustable spanner, and Allen wrench
- 1 Set of screwdrivers (including a slotted screwdriver and Phillips screwdriver)
- 3 Pieces of leveling instruments
- 1 Piece of tapeline for 5M
Insulated rubber tape
Sealing tape
Installation
- Check the foundation work again to make sure that all the positions and dimensions of column points are correct.
- Stack up the platforms so that all holes match each unit, Put some spacers under the bottom platform and in between each platform to make space large enough (approx. 100mm to 150mm high) for installers’ hands going inside, (do not block any hole), assemble the nylon sliders onto platforms, then place the platforms aside.
- Erect the main post as per the position shown in the foundation drawing, screw on the flat washer, spring washer, and screw nut on the pre-embedded screw to fix the column baseplate, but do not tighten the screw nut so you can still adjust the structure during installation work.
- Assembly the main pulley frame onto the top of the main column, make sure the type and direction of this main pulley frame are correct according to the wire ropes routing diagram in attachment 2.
- Assemble the side beam and back beam onto the main pulley frame, as well as the two bracings related to the main column.
- Erect the opposite column with the control panel to the exact position, connect the side beam, and assemble the other bracing at this side, then assemble the front beam.
- Place the platforms in the exact position beside the above-mentioned two columns, and put the nylon sliders into the grooves of the columns.
- Erect the last two columns, and connect and assemble all of the beams and bracings. Adjust the parts to make sure all columns are 100% vertically standing at their correct positions, and all beams, and bracings are assembled well. Then tighten all screws after adjusting.
- Connect all wire rope cables as per the wire rope cable routing diagram in Attachment 2.
- Assemble the control box bracket and control box onto the main column, and connect the wires for the control panel and the alarm light in the control box as per the Electrical Schematic Diagram in Attachment 3 and the Wiring Diagram in Attachment 4.
- Assemble the locking release handle, control panel, and alarm lamp as below photo.
- Take two pieces of locking release steel rope cables from the steel rope cables provided, and connect the two locking steel rope cables as per the below photos. Feed the locking steel rope cables through two pieces of tubes then connect to the locking release handle assembled on the front column, and wires for the control panel and alarm light will go through the long cable tube and then connect to the control box on the main column.
- Connect the wires for the power unit, two solenoid valves, and limit switch into the control box according to the Electrical Schematic Diagram in Attachment 3 and the Wiring Diagram in Attachment 4.
- Assemble the solenoid valves to the power unit, place the power unit at the appropriate position, and then fix the limit switch to the exact position as shown in the below photo.
- Connect the wire from the power unit to the power supply.
- Assemble the lifting tubes at the four corners of the platforms.
Adjustment
- Replace the filter to a joint, which is located on the bottom of the cylinder, a pneumatic gun is needed to push the piston to maximum stroke. After the product finishes installation, discharge the oil or air in the cylinder then replace the filter.
- Measure the height between the top platform to the ground, secure all wire ropes to the four corners of the platforms according to the wire ropes routing diagram in Attachment 2, with the end of wire ropes old by a length more than the height from the top platform to the ground.
- Operate the lift to make sure all platforms ascend to maximum lifting position, and measure the height from the top platform to the ground again to check if the measured height is in accordance with the height marked in the drawing our company provided. If not, please adjust the folded length of wire ropes at each corner until the measured height is correct.
ATTENTION: During all operations, please carefully check on all moving parts to make sure they are assembled correctly and work well. Fix any problem before installation finishes.
Notes
General
- If the equipment is not in service for a prolonged period of time, the main power supply should be shut off to avoid accidents and to save energy.
- If the lift has not been in service for a long time, please lubricate and check if there is any damage or rust corrosion before operating again. Check if the equipment is in good condition by no-load running.
- Do not use the lift if the floor or any component is damaged.
- Do not operate the lift if there are people or another obstacle underneath it.
- Using the lift for other purpose than intended is strictly prohibited.
- The safety lock device should be in good working condition at all times.
- Do not leave the lift in the unlocked position at any height at any time.
- Keep the motor dry. We are not responsible for motor damage caused by moisture.
Parking
- Drive the vehicle into a position of the platform.
- Open the vehicle door carefully to avoid any collision.
- Press UP to lift the platform to the targeted position, and the platform will be locked automatically.
- Drive another car into position on the second platform. And repeat the procedure
Operation
The inspection of the whole lift is necessary before operation, make sure to only operate the lift in good working condition.
- Before the first operation, please turn on the general power switch, turn on the power switch on the control box, and thirdly make sure the emergency stop button on the control panel is open.
- Make sure the vehicle is parked in the middle of the platform.
- Overloading is not allowed for vehicles parked on the platform, the rated capacity of BR-6600T/ Q is 6,000 lbs. (3000kg) per platform.
- The wheelbase of vehicles parked on the platform should not be more than 2900mm and the total height of vehicles parked under the platform should not be more than 2,000 mm.
- The power indicator light remains off until both the general power switch and the power switch on the control box are turned on.
- Please pay attention to the movement of the platform during operation. Stop operation immediately if any abnormal movement of its platform is observed.
- Keep holding the key switch to operate the equipment, which will stop once your hand is released.
- Due to the top limit switch, the equipment can stop once the platform ascends to the top position.
- Please press the RED and ROUND button – emergency stop button, to stop the operation in case of emergency.
- Rotate the emergency stop button to reset it after being sure the equipment can be operated.
Maintenance
- Lubricate wire rope cables once per month.
- Change all the hydraulic oil three months after the first operation, and change the oil every nine months after the first change.
- Frequently check the screw nuts of bolts, if any screw nut is loose please fasten it ASAP.
- Before the operation, please test the top limit switch, if not working please fix it, and if it cannot cannot be fixed, replace it.
- The seal in the hydraulic cylinder should be replaced every two years.
- The nylon sliders should be replaced every two years.
- The valve element in the solenoid valve and filter in the power unit should be cleaned every half year.
Service
- If the platform tilts right and left when operating, please check and adjust the wire rope cables on both sides.
- If the platform tilts fore-and-aft when operating, please check if the vehicle is parked correctly; then check
- the perpendicularity of the post; then check if the wire rope cables are loose; If the platform still tilts after the above fixes please replace the nylon sliders.
- Adjust the compensated flow control valve on the power unit, if the lifting/descending speed is too fast or too slow.
- Check if the emergency stop button is open and the air switch is closed, if the equipment doesn’t lift up when trying to ascend.
- Check if the solenoid valve is open if the platform only lifts up but doesn’t descend.
- Check if the locking blocks can be easily released, if the platform cannot descend.
- Open the vent valve on the cylinder to ensure air gets out of the cylinder, if the platform jounces when
lifting up.
Troubleshooting
| Description | Possible reason | Exclude method |
|---|
The motor works, no hydraulic oil leakage, the sound is abnormal,
but the platform can’t rise.
|
There is air in the hydraulic oil.
|
Disconnect the oil hose, and let some oil out from cylinder.
Hydraulic oil has solidified or the viscosity of the hydraulic oil is too high because the surrounding temperature is too low.
|
Discharge the hydraulic oil, refilling with qualified hydraulic oil, or change to oil used for lower temperature.
Over loading
|
Make sure the vehicle weight is not more than rated capacity.
Oil leakage of oil hose connector.
| The connector is loose.|
Screw down the oil hose connector.
The connector is damaged.| Change the connector.
Oil leakage of the cylinder.
|
The hydraulic seal is damaged.
| Change the seal or cylinder.
Motor does not work.
|
The motor is burned out.
| Change the motor after checking and confirm that the power is correct.
The voltage is too low.
| Check and confrm that the voltage is the regulated voltage.
| The fuse is burned.| Change the fuse.
---|---|---
The limit switch is damaged.
|
Change the limit switch.
Platform can’t move down.
|
The platform is locked.
|
Check if the locking blocks work well, then if the locking cable is loosened.
Platform moves down slowly.
|
The viscosity of hydraulic oil is too high.
|
Change to the regulated hydraulic oil or consult local hydraulic manufacture.
The plug valve of the power unit is blocked.
|
Clean the valve plug (pay attention to dust proofng)
The oil hose or the hose connector is blocked.
| Dredge the oil hose and hose connector.
Motor rotates in reverse.
|
Wrong wiring
|
Rewiring according to the Electrical Schematic Diagram in attachment 3 and Wiring Diagram in attachment 4
Attachment 1 – Foundation drawing
Attachment 2 – Wire rope cable routing diagram
Attachment 3 – Electrical schematic diagram
Attachment 4 – Wiring diagram
Documents / Resources
|
babcopark BR-6600T 4 Post Triple Stacker Parking
Lift
[pdf] User Manual
BR-6600T 4 Post Triple Stacker Parking Lift, BR-6600T, 4 Post Triple Stacker
Parking Lift, Stacker Parking Lift, Parking Lift, Lift
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