NovaCHARGE 8000 Series EV Charger Installation Guide

: June 12, 2024
: NovaCHARGE

Table of Contents

NovaCHARGE 8000 Series EV Charger
IMPORTANT SAFETY INSTRUCTIONS
FCC Declaration of Conformity
Introduction
Box Contents
Installation
- Before Installation
LED Indication
Troubleshooting
Product Specifications
References
Read User Manual Online (PDF format)
Download This Manual (PDF format)

NovaCHARGE 8000 Series EV Charger

Need Help?
Contact the NovaCHARGE support team at 866-417-9995 or support@novacharge.net.

Date of Purchase:
Installation Location:

IMPORTANT SAFETY INSTRUCTIONS

This document contains instructions and warnings that must be followed when installing and using the NovaCHARGE 8000 Series EV Charger – 32A. Before installing or using the NC8000 – 32A, read this entire document as well as all WARNING and CAUTION markings in this document.

Safety Instructions
The symbols used have the following meaning:

WARNING: RISK OF PERSONAL INJURY
WARNING: RISK OF ELECTRIC SHOCK
WARNING: RISK OF FIRE
CAUTION: RISK OF DAMAGE TO THE EQUIPMENT
The NC8000 Series EV Charger – 32A charger must only be installed by licensed electricians.
Make sure that all materials used during the installation procedures follow local building codes and safety standards.
The information provided in this manual in no way exempts the user or installer of their responsibility to follow all applicable codes or safety standards.
This document provides specific installation instructions for the NC8000 Series EV Charger – 32A charger and should not be used for any other product.
Before installation or use of this product, review this manual carefully and consult with a licensed contractor, licensed electrician, or trained installation expert to ensure compliance with local building codes and safety standards.

Repair and Maintenance Clause

Only licensed electricians should repair or maintain the NC8000 Series EV Charger -32A charger.
Turn off the input power before performing any installation, repair or maintenance work.

FCC Declaration of Conformity

This NC8000 Series EV Charger – 32A charger complies with part 15 of the FCC Rules. Changes or modifications to this charger not expressly approved by the manufacturer could void FCC compliance.
Operation is subject to the following conditions: (1) This charger may not cause harmful interference, and (2) This charger must accept any interference received, including interference that may cause undesired operation.

WARNING: RISK OF ELECTRIC SHOCK
Basic precautions should always be followed when using electrical products, including the following:

Read all the instructions before using this product.
This charger should be supervised when used around children.
Do not put fingers into the EV connector.
Do not use this product if the flexible power cord or EV cable is frayed, has broken insulation, or any other signs of damage.
Do not use this product if the enclosure or EV connector are broken, cracked, open, or if they show any other damage.

WARNING: RISK OF ELECTRIC SHOCK
Improper connection of the equipment grounding conductor can result in a risk of electric shock. Check with a qualified electrician or serviceman if you are in doubt as to whether the product is properly grounded.

WARNING: RISK OF ELECTRIC SHOCK

Do not touch live electrical parts.
Incorrect connections may cause electric shock.
WARNING: This equipment is intended only for charging vehicles that do not require ventilation during charging. Please refer to your vehicle owner’s manual to determine ventilation requirements.
WARNING: Do not use extender cables to increase the length of the charging cable. Maximum length is limited to 25 feet by the National Fire Protection Agency.
WARNING: Do not drag the NC8000 Series EV Charger – 32A charger by the input power cord.

Introduction

This user manual applies to “NC8000 Series EV Charger – 32A Level 2 AC Charger for Plug-in Electric Vehicles (PEVs) and Battery Electric Vehicles (BEVs)”. With a 32A maximum capability, the NC8000 Series EV Charger – 32A can be programmed to the energy output required.

Any unauthorized modifications will void the manufacturer’s warranty

Product View
Different models of Charger:

NC8000 Series EV Charger – 32A Charger (Hardwired)

Box Contents

Table 1-1 Accessories in the box

Installation

Before Installation

Safety check

CAUTION: Disconnect the power supply before installing or repairing the charger. Failure to disconnect may result in physical injury or damage to the power supply system and the charging unit. The NC8000 Series EV Charger – 32A charger must be installed only by a licensed electrician in accordance with local and national electrical codes and standards. Before installing the charger, make sure you have read all the instructions in this manual and fully understand its contents. Appropriate protection is required when connecting to a main switchboard. Please refer to section 2.2, Tools and Parts Required for Installation.

Grounding Instructions
Hardwired Connected Product: Grounding Instructions for a hardwired connected product: This product must be connected to a grounded, metal, permanent wiring system; or, an equipment-grounding conductor must be run with the circuit conductors and connected to the equipment

Tools and Parts Required for Installation

Mounting the Charging Station

NOTE: If mounting onto a NovaCHARGE Universal Pedestal, please follow the instructions that accompanied the pedestal. To prepare for mounting, remove the mounting bracket from the back of the charger by loosening the M4 screw.

NC8000 Series EV Charger – 32A Charger Installation with NEMA 6-50 Plug

Secure the main body mounting bracket to the wall (or pedestal) with the appropriate screws.

In order to meet ADA requirements, please use the following heights:

For an indoor site, the charger should be located no lower than 18” (450 mm) and not higher than 48” (1.2m).
For an outdoor site, it is not lower than 24” (609 mm) and not higher than 48” (1.2m). Refer to Article 625, NEC.

Standard installation requires that only two screws are used to fasten the mounting bracket, using the two middle screw holes. The additional screw holes may be used based on individual requirements.

Screw sizing suggestion:

A. For masonry walls, use M6 mechanical screws. (Commercially Available)
B. For finished walls supported by wood studs, use #12 tapping screws. (Model Accessories)
C Please refer to the following torque. The actual torque is according to the wall material.

Mount the NC8000 Series EV Charger – 32A charger onto mounting bracket.

Slide the charging unit onto the mounting bracket.
Fasten by tightening the M4 screw attached to mounting.

Please use the following torque.

Plug in the power cord.
Install the NEMA 6-50 outlet so that it is located at 6 – 10 inches below the NC8000 Series EV Charger – 32A charger, as shown in the figure below.

NC8000 Series EV Charger – 32A Charger Hardwire Installation

Disassemble the front cover, by loosening the star screws (x5).
Choose the appropriate conduit in accordance with all applicable state, local and national electrical codes and standards.
Clamp the copper terminals (model accessories) to copper wires. Cover the clamp point with heat shrink tube (model accessories) for protection.
Refer to the following wire specification. Use conductor type other than RHH, RHW and RHW-2 with outer covering.
Within the charger box you will find a section marked “STOP Parts Inside” in bright green. Open this section of the box to find a small clear plastic bag with three (3) terminals and three (3) pieces of heat shrink tubing.
Expose 1/2″ of wire for each copper lead for L1, L2 and G. Clamp the terminals firmly onto the end of L1, L2 and G leads.
Cover the clamp with heat shrink tubing for protection, and carefully apply heat to activate the shrink material.
Attach each wire to the terminal block on the charger as shown on page 11.
Electrical wiring to the NC8000 Series EV Charger – 32A charger.
Begin with the top cover disassembled.
Use a Philips screwdriver to remove the clear plastic safety cover and remove terminal screws.
Fasten the conduit to the enclosure. Please refer to the following torque.
Insert the wire and attach to the terminal block as shown in Figure 2-10
Use the following torque to connect the wire terminals to the terminal block and replace clear plastic safety cover.
CAUTION: To reduce the risk of fire, connect only to a circuit provided with 40 amperes maximum branch circuit overcurrent protection in accordance with the National Electrical Code, ANSI/NFPA 70, and the Canadian Electrical Code, Part I, C22.1.
Reassemble top cover. Please refer to the following torque. This is a critical step, as proper torqueing of these screws is necessary to ensure the front cover enables a weather and moisture resistant fit.

Holster Installation

NOTE: If mounting onto a NovaCHARGE Universal Pedestal, please follow the instructions that accompanied with the pedestal.

Separate the holster from the hook.
Fasten the hook on the wall (or pedestal) with appropriate screws.
- For finished walls supported by wood studs use #12 tapping screws (x2).
- The recommended torque is 25 kgf.cm (21.7 lb-in).
Make the holster face up and combine with the hook.
Completely rotate the holster into place.
Keeping the holster in this state, tighten screws completely.
- The recommended torque is 6 kgf.cm (5.2 lb-in). The screws will make the combination firm.
Place the NC8000 Series EV Charger – 32A charging plug on the holster.