INTELLI-GRID IG2-BM High Powered Management With Bluetooth Monitor User Guide

**INTELLI-GRID IG2-BM High Powered Management With Bluetooth Monitor User Guide

**

SYSTEM INTRODUCTION

IG2-BM is a high powered solution for mobile power featuring 2000W inverter/charger, MPPT solor controller, DCDC charger with an easy to read Bluetooth display

SYSTEM COMPONENTS

• An easy to read monitor with APP
• 2KW Inverter/Charger with AC change over switch
• 40Amp MPPT Solar controller
• 30Amp DC-DC Charger
• 200Ah Lithium Battery
• Fuses Box

PAB – FRONT: 1150 x 370 x 214mm
PAB – BACK

FEATURES

INVERTER
2000W inverter with 120Amp charging. Grid Power Booster and AC transfer. AS/NZS 3001 ready.

GRID POWER BOOSTER
Grid Power Boost supports mains power with an inverter to compensate for weak shore power i.e. a generator.

BATTERY MONITOR
An intelligent and compact battery meter ideal for monitoring SOC% and general status.

MULTIPLE CHARGING OPTIONS
30A DC to DC charging and 40A MPPT Solar charging for charging from Vehicle or when sun is shining.

LITHIUM BATTERY
An advanced and powerful 200Ah lithium battery perfectly matched to the Intelli-Grid system provides ample power for off-grid requirement.

MONITOR INTRODUCTION

rated power of inverter installed
9| Inverter ON/OFF switch| To turn Inverter ON or OFF
10| Value information arear| LCD displaying value
11| LCD screen|
12| Scroll down or confirm button| To scroll down to next item.Or.as function of confirmation of your selection and configuration. With long press for 3 secs.
13| Mute button| To mute or unmute the alarm
14| Battery SOC| To indicate battery state of charge

DISPLAY INFORMATION IN VALUE AREA

INVERTER WARNING CODES

CODE 001| DISPLAY U_BAT_OV| DESCRIPTION Battery over-voltage warning
---|---|---
002| U_BAT_LV| Battery under-voltage warning
003| U_BAT_LV_Fault| Battery under-voltage protection
004| OverLoad| Over-load
005| NTC_HS_Fault| Heat sink NTC failed
006| NTC_TX_Fault| Transformer NTC failed
007| T_BAT_OT| Battery over-temperature
008| Fan_Fault| Fan error
009| ParConnect_Err| Parallel connection error
010| ParComm_Err| Parallel CAN communication error
011| Par_ID_Conflict| Parallel ID conflict
012| Par_ParaSet_Conflict| Parallel parameter setting conflict
013| Par_SyncTimeOut_Err| Parallel synchronization timeout
014| ModeSet_Mismatch| Working mode setting mismatched
015| Par_OutputCircuit_Err| Parallel output circuit error
020| Acin_OV| AC input over-voltage
022| ACin_OF| AC input over-frequency
023| Acin_LF| AC input under-frequency
024| Acin_PhaseErr| AC input phase error
025| U_Neu_2_GND_Err| AC input voltage between Neutral and Ground error

INVERTER ERROR CODES

CODE 101| DISPLAY U_ Bus_OV| DESCRIPTION DC bus over- voltage
---|---|---
102| U_Bus_LV| DC bus under-voltage
103| U_Bus_HW_Pro| DC bus hardware under-voltage
104| PSU_Fault| Auxiliary power error
105| T_HS_OT| Heat sink over-temperature
106| T_TX_OT| Transformer over-temperature
107| Sam_HD_Fault| Sampling fault
108| EEPROM_Fail| EEPROM fault
109| Output_ShortCut| Output short circuit
110| Output_OverLoad| Output over-load
111| CoolSys_Err| Cool system failed
112| U_BAT_Low_Deep| Battery deep discharge
113| U_INV_LV| Inverter output under-voltage
114| Instant_OC_Soft| Inverter output instant over-current
115| EPO| Emergency stop
116| Rly_Err| Relay error

COMPONENT SPECIFICATIONS

INVCHR2
2000W 12V INVERTER/CHARGER
Perfect for powering the most demanding 240V appliances on the go this inverter/charger is ideal for operating on or off the grid. An RCD is included to ensure maximum safety for the unit and operator. The inverter / charger is fitted with Grid /Power boost which is great if the shore power or generator is weak.

SPECIFICATIONS PART NO                                    INVCHR2

240V CHARGING
CHARGE TYPE| 5 Stage Automatic
INPUT| 240VAC, 50/60Hz 32A(MAX)
OUTPUT| 12V,120A
BATTERIES SUPPORTED| GEL, AGM, WET, Lithium
TEMPERATURE COMPENSATION| YES
INVERTER
INPUT| 12V (10.5V~17V)
OUTPUT| 220/230/240 VAC
FREQUENCY| 50/60 Hz
OUTPUT POWER| 2000W (4000W peak)
GRID BOOST OUPUT| 24Amps, Mains Supply + 8.3Amps Inverter
AC TRANSFER| <2msec
OPERATING TEMPERATURE| -20°C ~ 65°C
WEIGHT| 17KG
IP RATING| IP20

CONNECTION COMPARTMENT

SIGNAL TERMINAL

is able to synchronize lithium battery’s charging and discharging strategy
5| Relay1| Dry contact output control 1(NO,C,NC)
(NO,C,NC)
6| Relay2| Dry contact output control 2(NO,C,NC)
(NO,C,NC)
7| S+| Slave charger for starter battery

SC540
5 STAGE MPPT SOLAR CHARGER CONTROLLER WITH 100V INPUT
Get the most out of your solar array using these Maximum Power Point Tracking (MPPT) solar controllers increasing the charging output by up to 30% (compared to PWM Solar controllers).

LABEL DEFINITION

PV| +| Connection terminal for PV array Positive
–| Connection terminal for PV array Negative
BAT| +| Connection terminal for Battery Positive
–| Connection terminal for Battery Negative
EPO| EPO contacts, defined for remote on/off.
NC| Output dry contacts.
C
NO
RS485| Connection terminal for RS485 communication.
Temp. Sensor| Connection terminal for battery temperature sensor.

PIN DEFINITION OF TEMP SENSOR

PIN DEFINITION OF RS485 COMMUNICATION PORT

PMDCS30
DC-DC 12V CHARGER
Smart DC to DC chargers specifically designed for Intelli-RV and Intelli-Grid.

CONNECTORS AND TERMINALS

Connectors and terminals guide

No.| Print| PMDCS30| Remarks| Circuit colours and labelling
---|---|---|---|---
1| Alternator| Connects to positive of Alternator| Connects to positive battery post| Red + Label “Aux+”
BAT-| Connects to negative of Alternator| Connects to positive of motor battery post| Black – Label “Aux-”
2| AUX BAT| Connects to positive of auxiliary battery| | Red + Label “Vehicle Batt+”
BAT-| Connects to negative and negative of auxiliary battery| | Black – Label “Vehicle Batt-”
3| COM| For communication of RS485| Not Connected|
__ 4| 1| Not used| Details of setting can be found as Chapter 4.6|
2| Set on for 30Amp, off for 15Amps
3| Used to set battery chemistry
4
__ 5| BAT-| Connects to BTS’ black cable| For battery temperature sensing| RED Ring Terminal connect to Battery +ve
Temp| Connects to BTS’ white cable
V-Sen| Connects to BTS’ red cable| For voltage sensing

Fuse specification

No.| Print| Specification| Colour| Quantity| Protection for
---|---|---|---|---|---
6| Alternator| 30A/32VDC for PMDCS30| Amber| 2| Input from alternator
7| AUX BAT| 20A/32VDC| Yellow| 2| Output to charge auxiliary battery

STATUS INDICATORS

LED codes

No.| Print| Power| Fridge/Load| Alternator| Charge| Fault
---|---|---|---|---|---|---
4-2| Alternator Present| Green Light On| Green Light Off| Green Light Off| Green Light Off|
4-3| Charger faulty| Green Light| Green Light| Green Light| Green Light| Red Light
On| Off| Off| Off| __On
4-5| Alternator over voltage| Green Light| Green Light| Green| Green Light| Red Light
On| Off| Light Flash| Off| Flash
4-6| Fridge/Load Short Circuit| Green Light On| Green Light Flash| Green Light On| Green Light Off| Red Light On
4-7| Fridge/Load Output| Green Light| Green Light| Green Light| Green Light| Red Light
Overload| On| Flash| On| Off| On
4-9| Bulk Time out| Green Light| Green Light| Green Light| Green Light| Red Light
On| Off| On| Flash| Flash
4-12| Output Overvoltage| Green Light On| Green Light Off| Green Light Off| Green Light Flash| Red Light Flash
4-13| Fridge/Load output| Green Light On| Green Light On| Green Light On| Green Light On| Red Light Off
4-14| Softstart Charging| Green Light On| Green Light On| Green Light Flash| Green Light Flash| Red Light Off
4-15| Bulk charging| Green Light On| Green Light Off| Green Light On| Green Light Flash| Red Light Off
4-16| Absorption charging| Green Light On| Green Light Off| Green Light Flash| Green Light On| Red Light Off
4-17| Float charging (charged)| Green Light On| Green Light Off| Green Light On| Green Light On| Red Light Off
4-18| Recycle Mode| Green Light On| Green Light Off| Green Light Flash| Green Light Flash| Red Light Off

DIP SWITCH SETTING
Dip switch setting for output current

Output Current settings

Pin 1| Pin 2| Charge current (Max Amps)
Not used| OFF| 15
Not used| ON| 30 (Default)

Dip switch setting for battery type

Dip switch for battery type setting| Battery type| Absorption charging voltage| Float charging voltage
---|---|---|---
Pin 3| Pin 4
OFF| OFF| AGM(Default setting)| 14.4V| 13.5V
OFF| ON| GEL| 14.1V| 13.5V
ON| OFF| LFP| 14.2V| 13.5V
ON| ON| WET| 14.7V| 13.5V

Do not connect PMDCS30 to AC Mains

Please ensure the connections are tight and are of the correct polarity. Damaged caused by improper installation may void warranty.

SPECIFICATIONS

Electrical
Alternator input voltage range (Intelligent type)| 12~16VDC
Automatic activation D+| Yes
Absorption charge voltage| Default Setting: 14.4VDC
Float charge voltage| Default Setting: 13.5VDC
Charge current| <30A
Total current of load and charging| <30A
Maximum charging efficiency| 96%
Temperature compensation| Default Setting: -3mV/°C/cell
Voltage compensation| Yes
Charge algorithm| Premium II multi stage
Protection| •  Battery charger over temperature•  Over load•  Short circuit
Communication| RS485, RJ45 connector
Storage temperature| -40°C ~70°C
Operating temperature| -40°C ~70°C
Enclosure
Battery Connection| Cable with connector
Protection category| IP20
Weight| 1.0kg
Dimensions (hwd)| 18114852mm
Standards
Emission| ECE 10R-06, EN61000-6-1, EN61000-6-3

INVCHRD-BT
INVERTER / CHARGER AND BATTERY MONITOR.
Monitors the batteries State of Charge, current and voltage via phone using Bluetooth. Monitoring communication directly with the Inverter Charger and the battery so no additional shunts are required making it easy for installation and use. With a remote battery switch integrated in the monitor, turning the Inverter Charger on and off remotely allowing for the inverter / charger or battery to be stored elsewhere.

SPECIFICATIONS

PART NO| INVCHRD-BT
WORKING VOLTAGE| 12V
WORING CURRENT| Screen ON 50MaScreen OFF 20mA
COMMUNICATION| RS485, Bluetooth
WORKING TEMPERATURE| -20°C ~ 65°C
WEIGHT| 50g
IP RATING| IP 20

ACCESS THE APP VIA GOOGLE PLAY AND THE APP STORE
To connect your phone or smart device with the remote monitor, you will first need to download the app from the Google Play or Apple store. Scan the QR codes below to download directly or search your relevant app store for “APPNAMEHERE”.

BATTERY
LB200-HD
12V HIGH DISCHARGE 200AH LITHIUM BATTERY
LB200-HD boast impressive capabilities and are ideal for 4WDs and caravans with high power demands.

SPECIFICATIONS

PART NO| LB200-HD
NOMINAL VOLTAGE| 12.8V
NOMINAL CAPACITY| 200Ah
NOMINAL ENERGY| 2560Wh
CHARGE VOLTAGE| 14.2V
DISCHARGE CUT-OFF VOLTAGE| 11.2V
STANDARD CHARGE CURRENT| 100 Amps
MAXIMUM CHARGER CURRENT| 200 Amps
MAXIMUM DISCHARGE CURRENT| 200 Amps
PEAK DISCHARGE CURRENT| 300 Amps (10Mins)
OPERATING TEMPERATURE| -20°C ~ 60°C
MAXIMUM NUMBER OF BATTERIES IN PARALLEL| 4
NUMBER OF DISCHARGE CYCLES| 3000
WEIGHT| 22KG
IP RATING| IP20

STRUCTURE AND INSTALLATION

MONITOR

INTELLI-GRID IG2-BM

WARRANTY STATEMENT

Applicable only to product sold in Australia
Brown & Watson International Pty Ltd of 1500 Ferntree Gully Road, Knoxfield, Vic., telephone (03) 9730 6000, fax (03) 9730 6050, warrants that all products described in its current catalogue (save and except for all
bulbs and lenses whether made of glass or some other substance) will under normal use and service be free of failures in material and workmanship for a period of two (2) year (unless this period has been extended as indicated elsewhere) from the date of the original purchase by the consumer as marked on the invoice.This  warranty does not cover ordinary wear and tear, abuse, alteration of products or damage caused by the consumer. Projecta solar panels are covered by a 1 year warranty for materials and workmanship and a 20 year warranty for at least 80% power output.

To make a warranty claim the consumer must deliver the product at their cost to the original place of purchase or to any other place which may be nominated by either BWI or the retailer from where the product was bought in order that a warranty assessment may be performed. The consumer must also deliver the original invoice evidencing the date and place of purchase together with an explanation in writing as to the nature of the claim. In the event that the claim is determined to be for a minor failure of the product then BWI reserves the right to repair or replace it at its discretion. In the event that a major failure is determined the consumer will be entitled to a replacement or a refund as well as compensation for any other reasonably foreseeable loss or damage. This warranty is in addition to any other rights or remedies that the consumer may have under State or Federal legislation

IMPORTANT NOTE
Our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled to a replacement or refund for a major failure and compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure.

Distributed by
AUSTRALIA
Brown & Watson International Pty. Ltd.
Knoxfield Victoria 3180
Phone: (03) 9730 6000
Fax: (03) 9730 6050
National Toll Free: 1800 113 443

NEW ZEALAND OFFICE
Griffiths Equipment Ltd.
19 Bell Avenue,
Mount Wellington,
Auckland 1060, New Zealand
Phone: (09) 525 4575
Fax: (09) 579 1192

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