MATCO TOOLS MST163 6.7L Ford Power Stroke Injector Puller Kit Instruction Manual

June 12, 2024
MATCO TOOLS

MATCO TOOLS MST163 6.7L Ford Power Stroke Injector Puller Kit Instruction Manual
MATCO TOOLS MST163 6.7L Ford Power Stroke Injector Puller
Kit

Product Overview

1. 16300-1 Cast Alloy Puller Bridge
2. 16300-2 Custom Threaded Puller
3. 16300-3 Long Support Tube
4. 16300-4 Short Support Tube
5. 16300-5 Custom Support Bolt Long
6. 16300-6 Custom Support Bolt Short
7. 16300-7 Special Threaded Puller Nut

WARNING

Wear safety goggles (user and bystanders)

This product can expose you to chemicals including DEHP, which is known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to
www.P65Warnings.ca.gov.

Assembly Instruction

Assembly Instruction

  1. Assemble the injector puller minus the threaded puller (fig. 1-2).

  2. Disconnect the injector wires, fuel lines and hold down clamps as per the manufacturer’s instructions.

  3. Install the threaded puller (fig. 2-2) onto the threads of the injector (hand tighten only).

  4. Slide the bridge assembly over the threaded puller (fig. 3 -2), inserting the support bolt (fig. 3 -5, fig. 3 -6) onto the appropriate valve cover bolt (fig. 3 -11) and into injector clamp bolt hole (fig. 3 -10) for a sturdy footing.

  5. Torque the M8 clamp support bolt (fig. 3 -5) to 15 ft.lbs., and the M6 valve cover support bolt (fig. 3 -6) to 8 ft.lbs.

  6. Install the threaded puller nut (fig. 3 -7) onto the well lubricated threaded puller (fig. 3 -2) until it is hand tight.

  7. Using the appropriate size wrench, tighten the threaded puller nut (fig. 3 -7). The injector should gradually slide out.
    NOTE: An approximate force of NO MORE THAN 35 ft.lbs. should be applied to the threaded puller nut (fig. 3 -7).

  8. If the injector cannot be removed, it may be necessary to use the suitable penetrating oil, and leave for a period of time before applying force again.

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1808225-05

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