ETE 1-1969694-4 Power Triple Lock Connectors User Guide

ETE 1-1969694-4 Power Triple Lock Connectors

INTRODUCTION

TE Connectivity (TE) POWER TRIPLE LOCK connector system offers high performance with a functional design. From the audible lock to the many added customer benefits, the POWER TRIPLE LOCK connector system has been specifically developed for better power and signal applications. For 3-in-1 reliability, the system offers 3 enhanced methods of connectivity, making your design connections better in every way. It locks in three ways. Cap (or header) and plug latch together. The CPA-connector position assurance-device locks the cap (or header) and plug together. The TPA-terminal position assurance-device helps assure terminals are fully seated and remain that way. Three material options support standard 105°C, high temperature 150°C and glow wire applications. Four keying options, multiple colors and snagless design features help assure fast, accurate connections on the assembly line. Up to 15 positions are offered on 6mm spacing.

The POWER TRIPLE LOCK connector has been developed for improved power and signal applications. The connector system is ergonomically designed to minimize repetitive fatigue while providing many added customer benefits for performance assurance. For complete 3 in 1 reliability, the benefits include:

• Audible ‘lock’ latch provides positive feedback when Cap & Plug are mated, while the ribs surrounding the latch prevent wires from becoming snagged underneath the latch.
• Optional Connector Position Assurance (CPA) ensures that, once engaged, the POWER TRIPLE LOCK connector cannot be mistakenly disengaged
• Optional Terminal Position Assurance (TPA) ensures that contacts are fully seated within the housing and provides an added measure against contact backout

The POWER TRIPLE LOCK connector is available in three levels of housing materials with keying/color code to prevent mismating on the assembly line:

Standard 105°C: Natural, Purple, Blue, Yellow

High temperature 150°C: Light Gray, Red, Black, Natural

Glow Wire: Dark Gray, Brown, Green, Orange

With a centerline space of 6.0mm, the reduced size of the POWER TRIPLE LOCK connector offers high performance with a functional design. POWER TRIPLE LOCK connectors have a low mating force and low insertion force.

The POWER TRIPLE LOCK connector has an extensive family line, ranging from panel mount caps to board mount headers in vertical and right angle styles to meet your everyday design needs.

ELECTRICAL

• Voltage rating: 600 VAC or VDC
• Current rating: Up to 20 A

MECHANICAL

• Position sizes:
• Single row: 2, 3, 4, 5
• Dual row: 2×3, 2×4, 2×5, and 2×6
• Matrix: 3×3, 3×4, 3×5
• Centerline spacing: 6.0 mm
• Row-to-row spacing: 8.1 mm
• Operating temperature:
• -55 to 105°C standard and Glow Wire material
• -55 to 150°C high temp material

SPECIFICATIONS

• Product specification: 108-106118
• Application specification: 114-106118
• Product specification (headers): 108-32090
• Application specification (headers): 114-32136

CONTACT WIRE SIZES

• 12 AWG (3.3mm2)
• 14 AWG (2.1mm2)
• 16-19, 2x22AWG (1.30–0.65mm2, 2x 0.34mm2)
• 18 AWG (0.82 mm2)
• 20-22 AWG (0.34–0.56 mm2)
• 2×18 AWG (0.82mm2)
• 2×20 AWG (0.56mm2)

MATERIALS

• Housings: UL 94V-0
  • Standard (105°C)—PBT Glass Filled
  • High temperature (150°C)—Nylon
  • Glow wire (750°C no flame) per IEC 60335-1—Nylon Glass Filled
• Contacts: Tin-plated copper alloy

STANDARDS

• UL recognized: E28476
• Select caps, plugs, contacts and headers are certified by VDE per IEC 61984 in Certificate 40045889

CAP

Product Image| Part Number| Material| Style| Size| Number of Positions| Temp Rating (°C)| Color
---|---|---|---|---|---|---|---
| 1-1971772-2| Std. Temp.| Panel Mount| 1 x 2| 2| 105| Natural
1-1971772-3| Std. Temp.| Panel Mount| 1 x 3| 3| 105| Natural
1-1971772-4| Std. Temp.| Panel Mount| 1 x 4| 4| 105| Natural
1-1971772-7| Std. Temp.| Panel Mount| 1 x 5| 5| 105| Natural
1-1971775-3| Std. Temp.| Panel Mount| 2 x 3| 6| 105| Natural
1-1971775-4| Std. Temp.| Panel Mount| 2 x 4| 8| 105| Natural
1-1971775-5| Std. Temp.| Panel Mount| 2 x 5| 10| 105| Natural
1-1971775-6| Std. Temp.| Panel Mount| 2 x 6| 12| 105| Natural
1-1971875-3| Std. Temp.| Panel Mount| 3 x 3| 9| 105| Natural
1-1971875-4| Std. Temp.| Panel Mount| 3 x 4| 12| 105| Natural
1-1971875-7| Std. Temp.| Panel Mount| 3 x 5| 15| 105| Natural
5-1971772-2| High Temp.| Panel Mount| 1 x 2| 2| 150| Light Gray
5-1971772-3| High Temp.| Panel Mount| 1 x 3| 3| 150| Light Gray
5-1971772-4| High Temp.| Panel Mount| 1 x 4| 4| 150| Light Gray
5-1971772-7| High Temp.| Panel Mount| 1 x 5| 5| 150| Light Gray
5-1971775-3| High Temp.| Panel Mount| 2 x 3| 6| 150| Light Gray
5-1971775-4| High Temp.| Panel Mount| 2 x 4| 8| 150| Light Gray
5-1971775-5| High Temp.| Panel Mount| 2 x 5| 10| 150| Light Gray
5-1971775-6| High Temp.| Panel Mount| 2 x 6| 12| 150| Light Gray
5-1971875-3| High Temp.| Panel Mount| 3 x 3| 9| 150| Light Gray
5-1971875-4| High Temp.| Panel Mount| 3 x 4| 12| 150| Light Gray
5-1971875-7| High Temp.| Panel Mount| 3 x 5| 15| 150| Light Gray
5-2232263-2| Glow Wire| Panel Mount| 1 x 2| 2| 105| Dark Gray
5-2232263-3| Glow Wire| Panel Mount| 1 x 3| 3| 105| Dark Gray
5-2232263-4| Glow Wire| Panel Mount| 1 x 4| 4| 105| Dark Gray
5-2232263-7| Glow Wire| Panel Mount| 1 x 5| 5| 105| Dark Gray
5-2232264-3| Glow Wire| Panel Mount| 2 x 3| 6| 105| Dark Gray
5-2232264-4| Glow Wire| Panel Mount| 2 x 4| 8| 105| Dark Gray
5-2232264-5| Glow Wire| Panel Mount| 2 x 5| 10| 105| Dark Gray
5-2232264-6| Glow Wire| Panel Mount| 2 x 6| 12| 105| Dark Gray
5-2232356-3| Glow Wire| Panel Mount| 3 x 3| 9| 105| Dark Gray
5-2232356-4| Glow Wire| Panel Mount| 3 x 4| 12| 105| Dark Gray
5-2232356-7| Glow Wire| Panel Mount| 3 x 5| 15| 105| Dark Gray

Note: Cap and plug part numbers listed above are for keying option A. Caps and plugs also available in keying options B, C, and D

PLUG

Product Image| Part Number| Material| Style| Size| Number of Positions| Temp Rating (°C)| Color
---|---|---|---|---|---|---|---
| 1-1971773-2| Std. Temp.| Plug Housing| 1 x 2| 2| 105| Natural
1-1971773-3| Std. Temp.| Plug Housing| 1 x 3| 3| 105| Natural
1-1971773-4| Std. Temp.| Plug Housing| 1 x 4| 4| 105| Natural
1-1971773-7| Std. Temp.| Plug Housing| 1 x 5| 5| 105| Natural
1-1971776-3| Std. Temp.| Plug Housing| 2 x 3| 6| 105| Natural
1-1971776-4| Std. Temp.| Plug Housing| 2 x 4| 8| 105| Natural
1-1971776-5| Std. Temp.| Plug Housing| 2 x 5| 10| 105| Natural
1-1971776-6| Std. Temp.| Plug Housing| 2 x 6| 12| 105| Natural
1-1971876-3| Std. Temp.| Plug Housing| 3 x 3| 9| 105| Natural
1-1971876-4| Std. Temp.| Plug Housing| 3 x 4| 12| 105| Natural
1-1971876-7| Std. Temp.| Plug Housing| 3 x 5| 15| 105| Natural
9-1971773-2| High Temp.| Plug Housing| 1 x 2| 2| 150| Light Gray
5-1971773-3| High Temp.| Plug Housing| 1 x 3| 3| 150| Light Gray
5-1971773-4| High Temp.| Plug Housing| 1 x 4| 4| 150| Light Gray
5-1971773-7| High Temp.| Plug Housing| 1 x 5| 5| 150| Light Gray
5-1971776-3| High Temp.| Plug Housing| 2 x 3| 6| 150| Light Gray
5-1971776-4| High Temp.| Plug Housing| 2 x 4| 8| 150| Light Gray
5-1971776-5| High Temp.| Plug Housing| 2 x 5| 10| 150| Light Gray
5-1971776-6| High Temp.| Plug Housing| 2 x 6| 12| 150| Light Gray
5-1971876-3| High Temp.| Plug Housing| 3 x 3| 9| 150| Light Gray
5-1971876-4| High Temp.| Plug Housing| 3 x 4| 12| 150| Light Gray
5-1971876-7| High Temp.| Plug Housing| 3 x 5| 15| 150| Light Gray
5-2232265-2| Glow Wire| Plug Housing| 1 x 2| 2| 105| Dark Gray
5-2232265-3| Glow Wire| Plug Housing| 1 x 3| 3| 105| Dark Gray
5-2232265-4| Glow Wire| Plug Housing| 1 x 4| 4| 105| Dark Gray
5-2232265-7| Glow Wire| Plug Housing| 1 x 5| 5| 105| Dark Gray
5-2232266-3| Glow Wire| Plug Housing| 2 x 3| 6| 105| Dark Gray
5-2232266-4| Glow Wire| Plug Housing| 2 x 4| 8| 105| Dark Gray
5-2232266-5| Glow Wire| Plug Housing| 2 x 5| 10| 105| Dark Gray
5-2232266-6| Glow Wire| Plug Housing| 2 x 6| 12| 105| Dark Gray
5-2232357-3| Glow Wire| Plug Housing| 3 x 3| 9| 105| Dark Gray
5-2232357-4| Glow Wire| Plug Housing| 3 x 4| 12| 105| Dark Gray
5-2232357-7| Glow Wire| Plug Housing| 3 x 5| 15| 105| Dark Gray

Note : Cap and plug part numbers listed above are for keying option A. Caps and plugs are also available in keying options B, C, and D. Glow Wire and High Temp key A and B caps and plugs are certified by VDE per IEC 61984 in Certificate 40045889.

HEADER

Product Image| Part Number| Material| Style| Size| Number of Positions| Temp Positions Rating (°C| Color
---|---|---|---|---|---|---|---

| 1969688-2| Std. Temp.| PC Board Mount| 1 x 2| 2| 105| Natural
1969688-3| Std. Temp.| PC Board Mount| 1 x 3| 3| 105| Natural
1969688-4| Std. Temp.| PC Board Mount| 1 x 4| 4| 105| Natural
1969688-5| Std. Temp.| PC Board Mount| 1 x 5| 5| 105| Natural
1969694-2| Std. Temp.| R/A PCB Mount| 1 x 2| 2| 105| Natural
1969694-3| Std. Temp.| R/A PCB Mount| 1 x 3| 3| 105| Natural
1969694-4| Std. Temp.| R/A PCB Mount| 1 x 4| 4| 105| Natural
1969694-5| Std. Temp.| R/A PCB Mount| 1 x 5| 5| 105| Natural
1-1969688-2| High Temp.| PC Board Mount| 1 x 2| 2| 150| Light Gray
1-1969688-3| High Temp.| PC Board Mount| 1 x 3| 3| 150| Light Gray
1-1969688-4| High Temp.| PC Board Mount| 1 x 4| 4| 150| Light Gray
1-1969688-5| High Temp.| PC Board Mount| 1 x 5| 5| 150| Light Gray
1-1969694-2| High Temp.| R/A PCB Mount| 1 x 2| 2| 150| Light Gray
1-1969694-3| High Temp.| R/A PCB Mount| 1 x 3| 3| 150| Light Gray
1-1969694-4| High Temp.| R/A PCB Mount| 1 x 4| 4| 150| Light Gray
1-1969694-5| High Temp.| R/A PCB Mount| 1 x 5| 5| 150| Light Gray

TPA

Product Image| Part Number| For Use With| Style| Size| Number of Positions| Temp Rating (°C)| Color
---|---|---|---|---|---|---|---
| 1971777-2| Std. Temp., High Temp., Glow Wire| Locking Plate| 1 x 2| 2| 150| Black
1971777-3| Std. Temp., High Temp., Glow Wire| Locking Plate| 1 x 3| 3| 150| Black
1971777-4| Std. Temp., High Temp., Glow Wire| Locking Plate| 1 x 4| 4| 150| Black
1971777-5| Std. Temp., High Temp., Glow Wire| Locking Plate| 1 x 5| 5| 150| Black
1971778-3| Std. Temp., High Temp., Glow Wire| Locking Plate| 2 x 3| 6| 150| Black
1971778-4| Std. Temp., High Temp., Glow Wire| Locking Plate| 2 x 4| 8| 150| Black
1971778-5| Std. Temp., High Temp., Glow Wire| Locking Plate| 2 x 5| 10| 150| Black
1971778-6| Std. Temp., High Temp., Glow Wire| Locking Plate| 2 x 6| 12| 150| Black

CPA

Product Image| Part Number| For Use With| Style| Size| Number of Positions| Temp s Rating (°C)| Color
---|---|---|---|---|---|---|---
| 1971789-1| Std. Temp., High Temp., Glow Wire| Connector Position Assurance| NA| NA| 150| Red

Note : Cap and plug part numbers listed above are for keying option A. Caps and plugs also available in keying options B, C, and D. Std. Temp and High Temp Headers are certified by VDE per IEC 61984 in Certificate 40045889.

*R/A (Right angle) version mounts parallel to the surface of the PC board and contains a retention feature

Receptacles, Tabs and Tools

Part Number| Type| Style| Wire Size| Temp Rating (°C)| Applicators| Hand Too l
---|---|---|---|---|---|---
US/EMEA only| HDE
Atlantic Style| Pacific Style| AP Only
1971779-1| Receptacle| Std. Receptacle| 12AWG| 105| 2151741-1| 2-2151741-1| 1552992-2| 2217268-1
1971781-1| Receptacle| Std. Receptacle| 14AWG| 105| 2151742-1| 2-2151742-1| 1552993-2| 2217266-1
1971783-1| Receptacle| Std. Receptacle| 16-19, 2x22AWG| 105| 2151743-1| 2-2151743-1| 1552994-2| 2217208-1
2238066-1| Receptacle| Std. Receptacle| 18AWG| 105| 2151743-1| 2-2151743-1| 1552994-2| 2217208-1
1971785-1| Receptacle| Std. Receptacle| 20-22AWG| 105| 2151744-1| 2-2151744-1| 1552995-2| 2217267-1
1971787-1| Receptacle| Std. Receptacle| 2x18AWG| 105| 2151745-1| 2-2151745-1| 1552996-2| 2217266-1
1971237-1| Receptacle| Std. Receptacle| 2x20AWG| 105| 2151746-1| 2-2151746-1| 1552511-2| 2217267-1
1971780-1| Tab| Std. Tab| 12AWG| 105| 2151741-1| 2-2151741-1| 1552992-2| 2217268-1
1971782-1| Tab| Std. Tab| 14AWG| 105| 2151742-1| 2-2151742-1| 1552993-2| 2217266-1
1971784-1| Tab| Std. Tab| 16-19, 2x22AWG| 105| 2151743-1| 2-2151743-1| 1552994-2| 2217208-1
2238067-1| Tab| Std.. Tab| 18AWG| 105| 2151743-1| 2-2151743-1| 1552994-2| 2217208-1
1971786-1| Tab| Std. Tab| 20-22AWG| 105| 2151744-1| 2-2151744-1| 1552995-2| 2217267-1
1971788-1| Tab| Std. Tab| 2x18AWG| 105| 2151745-1| 2-2151745-1| 1552996-2| 2217266-1
1971238-1| Tab| Std. Tab| 2x20AWG| 105| 2151746-1| 2-2151746-1| 1552511-2| 2217267-1
1971779-2| Receptacle| HT 150°C Receptacle| 12AWG| 150| 2151741-1| 2-2151741-1| 1552992-2| 2217268-1
1971781-2| Receptacle| HT 150°C Receptacle| 14AWG| 150| 2151742-1| 2-2151742-1| 1552993-2| 2217266-1
1971783-2| Receptacle| HT 150°C Receptacle| 16-19, 2x22AWG| 150| 2151743-1| 2-2151743-1| 1552994-2| 2217208-1
2238066-2| Receptacle| HT 150°C Receptacle| 18AWG| 150| 2151743-1| 2-2151743-1| 1552994-2| 2217208-1
1971785-2| Receptacle| HT 150°C Receptacle| 20-22AWG| 150| 2151744-1| 2-2151744-1| 1552995-2| 2217267-1
1971787-2| Receptacle| HT 150°C Receptacle| 2x18AWG| 150| 2151745-1| 2-2151745-1| 1552996-2| 2217266-1
1971237-2| Receptacle| HT 150°C Receptacle| 2x20AWG| 150| 2151746-1| 2-2151746-1| 1552511-2| 2217267-1
1971780-2| Tab| HT 150°C Tab| 12AWG| 150| 2151741-1| 2-2151741-1| 1552992-2| 2217268-1
1971782-2| Tab| HT 150°C Tab| 14AWG| 150| 2151742-1| 2-2151742-1| 1552993-2| 2217266-1
1971784-2| Tab| HT 150°C Tab| 16-19, 2x22AWG| 150| 2151743-1| 2-2151743-1| 1552994-2| 2217208-1
2238067-2| Tab| HT 150°C Tab| 18AWG| 150| 2151743-1| 2-2151743-1| 1552994-2| 2217208-1
1971786-2| Tab| HT 150°C Tab| 20-22AWG| 150| 2151744-1| 2-2151744-1| 1552995-2| 2217267-1
1971788-2**| Tab| HT 150°C Tab| 2x18AWG| 150| 2151745-1| 2-2151745-1| 1552996-2| 2217266-1

**Select contacts are certified by VDE per IEC 61984 in Certificate 40045889.

THE MAKE FIRST, BREAK LAST POWER TRIPLE LOCK CONNECTOR SYSTEM

The make first, break last (MFBL) POWER TRIPLE LOCK connector is designed for applications where there are specific grounding requirements. It allows the ground to be established prior to the power connections being made, and the ground is maintained until after the power connections are broken.

This 6.0 mm centerline, POWER TRIPLE LOCK connector offers three positions. It has a new cap, plug, ground tab and receptacle while utilizing other components from the standard POWER TRIPLE LOCK connector family. It provides the secure connection and easy assembly of the POWER TRIPLE LOCK connector family

TECHNICAL DETAILS

Electrical

• Voltage Rating: 600 VAC/VDC
• Current Rating: Up to 12 amps maximum

Mechanical

• 3 positions, wire-to-panel (or wire to-wire)
• Centerline pitch: 6.0 mm (.236 in)

Specifications

• Product specification: 108-106147
• Application specification: 114-106147

Materials

• Housings: Thermoplastic meeting glow wire test (750°C no flame) per IEC 60335-1, 5th edition
• Contacts: Tin plated copper alloy
• Operating temperature: -55°C to 105°C

Contacts

• New receptacle 2232723-1 (19-16 AWG [.65-1.3 mm2])
• New extended length ground tab 2232724-1 (19-16 AWG [.65-1.3 mm2])
• Existing standard length tab 1971784-1 (19-16 AWG [.65-1.3 mm2])

HOUSINGS

CONTACTS

[.65-1.3 mm2]
2232724-1| Ground Tab Use in center position of cap housing| 19-16 AWG [.65-1.3 mm2]
1971784-1| Tab Use in two positions on either side of cap housing| 19-16 AWG [.65-1.3 mm2]

OPTIONAL ACCESSORIES

FREQUENTLY ASKED QUESTIONS

Q1. What are the operating temperature requirements?

The POWER TRIPLE LOCK connector offers all V-0 materials, with standard product made from a PBT material, rated at 105°C. For high temperature applications, like cooking, materials are available for 150°C.

Q2. What is the benefit of choosing glow wire housings?

The POWER TRIPLE LOCK connector offers glow wire housings that allow manufacturers of home appliances to comply with the IEC 60335-1 standard.

Q3. What are the current and voltage requirements for your application?

The POWER TRIPLE LOCK connector has a maximum current rating of 20 amps per line and is rated for 600 VAC or VDC. Refer to product specification 108-106118 (plugs/caps) / 108-32090 (headers) for de-rating chart.

Q4. What are the wire size requirements?

The POWER TRIPLE LOCK connector can accommodate single wire ranges from 12 AWG to 22 AWG, and double wires from 2X18 AWG to 2X22 AWG.

Q5. In what circuit count is the POWER TRIPLE LOCK connector offered?

The POWER TRIPLE LOCK connector is available from 2 to 15 positions, with both free hanging and panel mount housings; the printed circuit header version from 2 to 5 positions.

Q6. Do I need to use the Connector Position Assurance (CPA) device and the Terminal Position Assurance (TPA) device?

The CPA and TPA devices are offered for this POWER TRIPLE LOCK connector as options. Many customers are now asking for these devices in some or all of their applications as added security to help ensure the connector halves remain together once mated and ensure contact retention in each circuit cavity.

Q7. Do you offer Terminal Position Assurance (TPA) devices for Matrix (3 row) housings?

Yes. The Matrix housings are designed to accept 1 single row and 1 dual row TPA.

Q8. What connector keying options are offered for the Power Triple Lock connector?

The POWER TRIPLE LOCK connector is available in 4 keying options for all connector ranges. This means that the same position size connector can be used in different harnesses, but with different keying to prevent misdating and different colors to facilitate identification.

TE TECHNICAL SUPPORT CENTER

USA: +1 800-522-6752
Canada: +1 905-475-6222
Mexico: +52 (0) 55-1106-0800
Latin/S. America +54 (0) 11-4733-2200
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UK: +44 (0) 800-267666
France: +33 (0) 1-3420-8686
Netherlands: +31 (0) 73-6246-999
China: +86 (0) 400-820-6015

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POWER TRIPLE LOCK, TE Connectivity, TE Connectivity (logo) and Every Connection Counts are trademarks. All other logos, products and/or company names referred to
herein might be trademarks of their respective owners.

The information given herein, including drawings, illustrations and schematics which are intended for illustration purposes only, is believed to be reliable. However, TE Connectivity makes no warranties as to its accuracy or completeness and disclaims any liability in connection with its use. TE Connectivity‘s obligations shall only be as set forth in TE Connectivity‘s Standard Terms and Conditions of Sale for this product and in no case will TE Connectivity be liable for any incidental, indirect or consequential\ damages arising out of the sale, resale, use or misuse of the product. Users of TE Connectivity products should make their own evaluation to determine the suitability of each such product for the specific application.

© 2017 TE Connectivity Ltd. family of companies All Rights Reserved.

9-1773465- 111/17 Revised

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