Mart Cart 280-3563 Electric Shopping Cart Owner’s Manual

Mart Cart 280-3563 Electric Shopping Cart

Product Information

• Product Name: Mart Cart Model 280-3563 (Great Britain)
• Manufacturer: Assembled Products Corporation
• Website: www.martcart.com

Important Information
Congratulations on purchasing the Mart Cart, the best electric shopping cart available in the market. This cart incorporates the latest technological advances to ensure optimal performance and longevity. Please read the enclosed information to familiarize yourself with the product. If you encounter any issues or require assistance, please contact our Customer Service Department at (001) 479-636-5776, providing them with the serial number of your cart.

Damage and Parts
Upon receiving your cart, carefully inspect the shipping carton for any visible damage. If there is any damage, report it to the freight carrier immediately and file a claim if necessary. Check the contents of the carton and ensure they match the packing list. Report any discrepancies to the carrier and the factory. To order parts, call (001) 479-636-5776 and provide the serial number located on the seat support tube under the seat.

Terms and Freight
Parts will be shipped with an approved credit card, check in advance, or C.O.D. Commercial accounts have a 15-day term from the invoice date with approved credit. The customer is responsible for all freight charges, but special consideration will be given to items under warranty coverage.

Safety Instructions
Please read the safety instructions before operating the cart. Follow the provided warnings and operating procedures. Make sure to obtain the key (if applicable) from the service counter before using the cart. Also, perform the daily maintenance checklist to ensure safe and reliable operation at all times.

Battery Charging Instructions
Before charging the battery, please read the instructions below:

LED Color Status
While Operating

• LED Off: Off/On rocker switch is set to Off position
• Green (solid): Off/On rocker switch is set to On position, seat switch is engaged, and battery is fully charged
• Amber (solid): Off/On rocker switch is set to On position, seat switch is engaged, and the battery is below 12.4 volts
• Red-Flashing: The battery needs to be charged, below 10.5 volts

While Charging

• Amber – Flashing: The charger is plugged in and the battery is being charged
• Green – Flashing: The charger is plugged in and the battery is charged

Note: The battery will last more than 2 years if the above recommendations are followed. Replace with the original Mart Cart battery only. Mart Cart is not responsible for any adverse effects caused by replacement with any other type of battery.

Important: Replace the original battery with the same type and rating to prevent damage to the cart’s internal components, charging system, or personal injury to you and your customer.

CONGRATULATIONS!
You have just purchased the best electric shopping cart on the market today. This Mart Cart incorporates the very latest in technological advances. To assure you of the best and safest performance as well as the longest life, please read the enclosed information. After reading this manual, should you have a service problem or need help, please call our Customer Service Department with the serial number of your cart, at: (001) 479-636-5776.

DAMAGE: Check the shipping carton for any visible damage. Report the damage to the freight carrier immediately. File a claim with the carrier if actual damage to your cart has occurred. Check the contents of the carton. The contents should agree with the information listed on the packing list. Report any discrepancies to the carrier and the factory immediately.

TO ORDER PARTS: Call (001) 479-636-5776. Be sure to give the serial number to the Service Department personnel. The Mart Cart serial number is located on the seat support tube under the seat as shown in the parts list portion of this manual.

TERMS: All parts will be shipped with an approved credit card, check in advance or C.O.D. Commercial accounts are allowed 15-day terms from the date on the invoice with approved credit.

FREIGHT: All freight will be paid by the customer. Special consideration will be given to items under warranty coverage.

ATTENTION: It is the responsibility of the owner of this cart to maintain the cart in a safe and reliable operating condition at all times.

NOTE : Specifications found in this manual are subject to change without notice.

 IMPORTANT SAFETY INSTRUCTIONS

Please read before operating.
WARNINGS

• Never attempt to charge the battery in this cart without using an electrical outlet that is protected by a GFCI.
• Replace the charging cord if the plug is damaged or if the cord is worn or frayed. Never use the charging cord without proper grounding. Do not use if the plug does not have three prongs.
• Never allow the cart to be used out-of-doors or on any surface that is not level.
• Always disconnect power before servicing.
• See “Daily Maintenance Checklist,” and follow the instructions.
• The cart can roll. Enter and exit the cart with care.

OPERATING PROCEDURES

• New carts will need charging! Charge batteries for 24 hours prior to first use.
• THIS CART IS FOR USE INDOORS ON A FLAT, LEVEL SURFACE ONLY.
• DO NOT STAND ON CART. (See “Operating & Warning Instructions” on cart).
• After the battery is charged, disconnect the power supply cord BEFORE operating cart.
• DO NOT exceed the load limitations as shown on the cart.
• Return the power cord to the circular cavity when not charging
• DO NOT allow children to operate or play on cart. Keep cart secured with key (if applicable), at service counter.

DAILY MAINTENANCE CHECKLIST

• For optimum cart availability and performance, the following items should
  be checked daily:

ELECTRIC CORD —Replace cord if cord is worn or frayed, 3-pronged plug is broken or reel (optional) will not retract. Be sure power outlet provides protection through an operating “Ground Fault Circuit Interrupter” (GFCI).

• SEAT AND MOUNTING—Tighten if necessary. If cracks or rust occur, or if seat rocks loosely, replace at once.
• SEAT SWITCH—Test and replace if not working properly. Cart must stop when weight is removed from seat.
• THROTTLE—Test for smooth “start, acceleration, deceleration, and top.” Repair if necessary. Charge or replace the battery if needed.
• ANTI-TIP CASTERS—Replace if broken. Maintain height adjustment of 1/8” to 1/2” above floor level.
• GENERAL—Repair or replace any component that may cause a potential safety hazard.
• APPEARANCE—Wipe off and clean as needed for customer satisfaction and for the store’s public image.

BATTERY CHARGING INSTRUCTIONS

Please read before charging. Your cart is equipped with the Intelli-Charge™ system. While operating the cart, the LED will be solid green until the battery falls below 12.4 volts and then turns solid amber. When the battery charge falls below 10.5 volts, the LED will begin flashing red. The person riding the cart should have ample time to return the cart for charging. When the rider exits the cart, the horn will start beeping in unison with the red flashing LED. This will alert those responsible for maintaining the cart to plug in the charger. When plugged into a 120v AC wall socket, the LED will flash amber and the horn will silence. When charging is complete the LED will start flashing green. The charger may be left plugged in even longer as it will NOT harm the battery.

LED Color Status Description while operating

• LED Off Off/On rocker switch is set to “Off” position Green (solid) Off/On rocker switch is set to “On” position – seat The switch is engaged – the battery is fully charged
• Amber (solid) Off/On rocker switch is set to “On” position – seat The switch is engaged – battery is below 12.4 volts
• Red – Flashing Battery needs to be charged – below 10.5 volts LED Color Status Description while charging
• Amber – The Flashing Charger is plugged in and the battery is being charged Green – The Flashing Charger is plugged in and the battery is charged
• Install a Ground Fault Circuit Interrupter (GFCI) in the electrical circuit wherever the cart is to be charged. This is to protect against any possible shock hazard.
• AC voltage required is 100-240 VAC (50/60 Hz). The current draw is 3.5 amps maximum.
• Charge the battery every night, all night, and at every opportunity. When the the battery is fully charged, the charger will maintain a “float voltage” which will not damage the battery.
• Do not allow the battery to fully discharge by skipping the nightly charging cycle. A fully discharged battery will take 7 hours to fully charge, so it is best not to let the battery become completely discharged.
• Do not store the cart with a discharged battery. This can cause premature battery failure. Fully charge the battery at least every 30 days if in a low-usage location.
• No maintenance of the battery is required. The AGM battery is maintenance free and water cannot be added.

NOTE: Under normal conditions, the battery will last more than 2 years or longer if the above recommendations are followed. Replace with original Mart Cart battery only. Mart Cart is not responsible for any adverse effects caused by replacement with any other type of battery.
IMPORTANT: Your cart has been equipped with an AGM (Suspended Electrolyte) Battery during the manufacturing process as original equipment. The manufacturer recommends that you replace the original battery only with the same type and rating to prevent damage to your cart’s internal components, or charging system, or personal injury to you and your customer.

BATTERY REPLACEMENT INSTRUCTIONS

Please read before replacing the battery. Be Responsible! Recycle old batteries or dispose of them according to local or national codes. See next column, under DISPOSAL. To Replace Battery: (Read precautions on batteries, under Charging Instructions and Safety Precautions, to avoid any sparks)

1. Turn off key switch (if equipped, or flip On/Off switch to the “Off” position). Disconnect the charger cord from wall outlet, if plugged in.

2. Reach under right rear of back cover and pull latch, then tilt the chair forward.

3. Remove rear cover.
   CAUTION : Do not cross battery posts with metal objects!

4. Remove old battery and place new battery.

5. Before reinstalling cover, check the wheel condition, and general condition of the chair.

6. Reinstall rear cover and tilt chair back.

7. Test cart for proper operation. Charge the battery if necessary.

ADDITIONAL INFORMATION —SEAT LOCK
For XTi 12 with sliding seat. The seat lock and the chair should be inspected daily for proper function. The release/locking arm should move freely and spring back into the locking position. If the return spring is broken, DO NOT USE cart
until spring is replaced.

SEAT SWITCH
The seat switch is located under seat. Pressure (weight) on the seat closes the control circuit and allows the cart to operate.

VARIABLE SPEED CONTROL
The cart’s speed is regulated by a potentiometer. This provides extremely smooth acceleration from 0 to 2.2 MPH and is located in the control box on the steering column.

CIRCUIT BREAKER
The circuit breaker is designed to protect your electrical system from transient overloads or electrical shorts. Either could cause serious damage\ without a circuit breaker to open the circuit. The circuit breaker is a manual reset type. It requires manual resetting once it has been tripped.

CHARGING
HOW IT WORKS: When the power supply cord is plugged into the store’s electrical outlet the battery charger is energized. The charger sends approximately 14.5 volts to the battery for charging. A third wire (yellow) from the charger output inhibits the PWM until the power to the charger is disconnected. The motor circuit is interrupted until charging is complete.
NOTE: The cart will not move under power when the battery is being charged. If the cart moves while plugged in, check the power to your outlet before calling for service.

CONTROL BOX
The master control box is located on top of the steering column. It contains the RUN/STOP/HORN switch, and key switch (optional keyless system available). The cover can be removed by removing the four bottom screws.
Our models are equipped with the Intelli-Charge™ system, a bicolor LED can be found in the RUN/STOP/HORN switch.

DISPOSAL
Please read before disposing of your old battery. America, LLC., a subsidiary of Waste Management, and those models are PVC-free. Spent batteries must be treated as hazardous waste and disposed of in accordance with local, state and federal guidelines. The BATTERY ACT of 1996 applies to battery disposal and recycling. The life expectancy of the Mart Cart is 7-10 years. The life expectancy of the battery can be 2 years or longer with recommended charging procedures. The disposal of the Mart Cart can be administered by any local metal recycling center. The recycling of the battery can be administered by any local battery recycling center.

PARTS LISTS AND SCHEMATICS

COMPONENTS
Item Part # Description

1. 280-1178 *Control Box Bottom Cover
2. 280-1177 *Control Box Top Cover
3. 280-1184 *Control Box Divider
4. 280-1187 Potentiometer Assembly
5. 200-1640 Key Switch (optional)
6. 280-1405 Rocker Switch Assembly
7. 280-1863 *Top Control Box Overlay
8. 280-1185 *Front Control Box Overlay
9. 280-1199 Steering Column w/Rod & Grips
10. 80-1602 Grip
11. 280-1862 *Intelli-Charge Indicator decal
    NOTE: Parts are ordered in Contol Box Kits below.

CONTROL BOX KITS
Part # Description

• 280-1228 Control Box, Keyless (1-4, 6-8)
• 280-1229 Control Box, Keyed (1-8)
• 280-1230 Control Box Top, Keyless (2, 4, 6-8)
• 280-1231 Control Box Top, Keyed (2, 4-8)
• 280-1232 Box Top with Decals (2, 7, 8)

DECALS FOUND ON MART CART® ELECTRIC SHOPPING CART
Please call (001) 479-636-5776 if your decals are missing or are needing replacement.

NOTE: #31 (wire guide) and #26 (wire harness) can be ordered as assembly part 280-1656 #35 (cord cover) & #37 (cord cover lid) can be ordered as assembly part 280-0004

Optional Parts

Item Part # Description

1. 290-1385 Small Basket
2. 280-1374 Jumbo Basket (w/castors & lower shelf)
3. 200-8153 Folding Produce Tray
4. 280-1586 Check-Writer
5. 280-1653 Safety Flag
6. 200-1393 Cord Reel – 6’
7. 280-1956 Hour Meter
8. 280-1609 Crutch Holder Assembly (for basket)
9. 280-1440 Seat Latch Hook Assembly
10. 280-1833 Crutch Holder Assembly (for Seat)

Electrical Schematic

Material Safety Data Sheet

When this cart is equipped with a controller 280-1569, use this schematic.
115 E. Linden  Rogers, Arkansas 72756 USA
479-636-5776 Fax: 479-636-3245
International (001) 479-636-5776 www.martcart.com800-548-3373

References

• Mart Cart™ | Quality, Performance, Value
• Mart Cart™ | Quality, Performance, Value

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