mart cart 280-4563 Electric Shopping Cart Owner’s Manual

mart cart 280-4563 Electric Shopping Cart

Product Information

Product Name: Mart Cart Model 280-4563
Manufacturer: Assembled Products Corporation
Contact Information: 1-800-548-3373 | www.martcart.com

Product Usage Instructions

1. Initial Inspection:

   • Check the shipping carton for any visible damage.
   • If there is damage, report it to the freight carrier immediately and file a claim.
   • Check the contents of the carton and ensure they match the information listed on the packing list.
   • Report any discrepancies to the carrier and the factory immediately.

2. Ordering Parts:

   • To order parts, call 1-800-548-3373 or 479-636-5776.
   • Provide the serial number of your cart to the Service Department personnel.
   • The Mart Cart serial number is located on the seat support tube under the seat.

3. Terms and Freight:

   • All parts will be shipped with approved credit card, check in advance, or C.O.D.
   • Commercial accounts are allowed 15-day terms from the date on the invoice with approved credit.
   • All freight costs will be paid by the customer, except for items under warranty coverage.

4. Safety Instructions:

   • Read and follow the safety instructions provided by the manufacturer.
   • Failure to do so may void the warranty, affect the operation of the cart, and result in injury.

5. Operating Procedures:

   • Follow the specific operating procedures provided by the manufacturer for your model.
   • If applicable, obtain the necessary key from the service counter.

6. Battery Charging Instructions:

   • Read and follow the battery charging instructions carefully.

   • LED Color Status:

   • Green (solid): Off/On rocker switch is set to
     On position, seat switch is engaged, and battery is fully charged.

   • Amber (solid): Off/On rocker switch is set to
     On position, seat switch is engaged, and battery is below 12.4 volts.

   • Red – Flashing: Battery needs to be charged, below 10.5 volts.

   • Amber – Flashing: Charger is plugged in and battery is being charged.

   • Green – Flashing: Charger is plugged in and battery is charged.

   • Under normal conditions, the battery will last more than 2 years or longer if the recommendations are followed.

   • Replace the battery with an original Mart Cart battery only. Mart Cart is not responsible for any adverse effects caused by replacement with any other type of battery.

7. Daily Maintenance Check List:

   • Check the following items daily for optimum cart availability and performance:
   • [List of daily maintenance items]

IMPORTANT INFORMATION

Please read before operating.

CONGRATULATIONS!
You have just purchased the best electric shopping cart on the market today.
This Mart Cart incorporates the very latest in technological advances. To assure you of the best and safest performance as well as longest life, please read the enclosed information. After reading this manual, should you have a service problem or need help, please call our Customer Service Department with the serial number of your cart, at our toll free number: 1-800-548-3373 or 479-636-5776.

DAMAGE: Check the shipping carton for any visible damage. Report the damage to the freight carrier immediately. File a claim with the carrier if actual damage to your cart has occurred. Check the contents of the carton.
The contents should agree with the information listed on the packing list.

Report any discrepancy to the carrier and the factory immediately.

TO ORDER PARTS: Call 1-800-548-3373 or 479-636-5776. Be sure to give the serial number to the Service Department personnel. The Mart Cart serial number is located on the seat support tube under the seat as shown in parts list portion of this manual.
TERMS: All parts will be shipped with approved credit card, check in advance or C.O.D. Commercial accounts are allowed 15 day terms from date on invoice with approved credit.
FREIGHT: All freight will be paid by the customer. Special consideration will be given to items under warranty coverage.
ATTENTION: It is the responsibility of the owner of this cart to maintain the cart in a safe and reliable operating condition at all times.
NOTE: Specifications found in this manual subject to change without notice.

IMPORTANT SAFETY INSTRUCTIONS

Please read before operating.

WARNINGS

• Never attempt to charge the battery in this cart without using an electrical outlet that is protected by a GFCI.

• Replace charging cord if plug is damaged or if the cord is worn or frayed.
  Never use the charging cord without proper grounding. Do not use if plug does not have three prongs.

• Never allow the cart to be used out-of-doors or on any surface that is not level.

• Always disconnect power before servicing.

• See “Daily Maintenance Checklist,” and follow instructions.

• Cart can roll. Enter and exit cart with care.

• Replace parts using only factory-specified, original equipment from the manufacturer for your specific model. Failure to do so may void warranty, affect operation of the cart, and result in injury.

OPERATING PROCEDURES

• New carts will need charging! Charge batteries for 24 hours prior to first use.
• THIS CART IS FOR USE INDOORS ON A FLAT, LEVEL SURFACE ONLY.
• DO NOT STAND ON CAR0T. (See “Operating & Warning Instructions” on cart).
• After battery is charged, disconnect power supply cord BEFORE operating cart.
• DO NOT exceed the load limitations as shown on the cart.
• Return power cord to circular cavity when not charging
• DO NOT allow children to operate or play on cart. Keep cart secured with key (if applicable), at service counter.

DAILY MAINTENANCE CHECK LIST
For optimum cart availability and performance, the following items should be checked daily:

• ELECTRIC CORD— Replace cord if cord is worn or frayed, 3-pronged plug is broken or reel (optional) will not retract. Be sure power outlet provides protection through an operating “Ground Fault Circuit Interrupter” (GFCI).

• SEAT AND MOUNTING— Tighten if necessary. If cracks or rust occur, or if seat rocks loosely, replace at once.

• SEAT SWITCH— Test and replace if not working properly. Cart must stop when weight is removed from seat.

• THROTTLE— Test for smooth “start, acceleration, deceleration, and stop.”
  Repair if necessary. Charge or replace battery if needed.

• ANTI-TIP CASTERS— Replace if broken. Maintain height adjustment of 1/8” to 1/2” above floor level.

• GENERAL— Repair or replace any component that may cause a potential safety hazard.

• APPEARANCE— Wipe off and clean as needed for customer satisfaction and for store’s public image.

BATTERY CHARGING INSTRUCTIONS

Please read before charging

Your cart is equipped with the Intelli-Charge™ system. While operating the cart, the LED will be solid green until the battery falls below 12.4 volts and then turns solid amber. When the battery charge falls below 10.5 volts, the LED will begin flashing red. The person riding the cart should have ample time to return the cart for charging. When the rider exits the cart, the horn will start beeping in unison with the red flashing LED. This will alert those responsible for maintaining the cart to plug in the charger. When plugged into a 120v AC wall socket, the LED will flash amber and the horn will silence.
When charging is complete the LED will start flashing green. The charger may be left plugged in even longer as it will NOT harm the battery.

Install a Ground Fault Circuit Interrupter (GFCI) in the electrical circuit wherever the cart is to be charged. This is to protect against any possible shock hazard.

• AC voltage required is 100-240 VAC (50/60 Hz). The current draw is 3.5 amps maximum.
• Charge battery every night, all night, and at every opportunity. When the battery is fully charged, the charger will maintain a “float voltage” which will not damage the battery.
• Do not allow the battery to fully discharge by skipping the nightly charging cycle. A fully discharged battery will take 7 hours to fully charge, so it is best not to let the battery become completely discharged.
• Do not store the cart with a discharged battery. This can cause premature battery failure. Fully charge the battery at least every 30 days if in a low usage location.
• No maintenance of battery is required. The AGM battery is maintenance free and water cannot be added.

NOTE: Under normal conditions, the battery will last more than 2 years or longer if the above recommendations are followed. Replace with original Mart Cart battery only. Mart Cart is not responsible for any adverse effects caused by replacement with any other type of battery.

IMPORTANT: Your cart has been equipped with an AGM (Suspended Electrolyte) Battery during the manufacturing process as original equipment.

REPLACEMENT INSTRUCTIONS

Please read before replacing battery.
Be Responsible! Recycle old battery or dispose of according to local or national codes. See next column, under DISPOSAL.

To Replace Battery: (Read precautions on batteries, under Charging Instructions and Safety Precautions, to avoid any sparks)

1. Turn off key switch (if equipped, or flip On/Off switch to “Off” position).
   Disconnect charger cord from wall outlet, if plugged in.

2. Reach under right rear of back cover and pull latch, then tilt chair forward.

3. Remove rear cover.
   CAUTION: Do not cross battery posts with metal object!

4. Remove old battery and place new battery.

5. Before reinstalling cover, check wheel condition, and general condition of the chair.

6. Reinstall rear cover and tilt chair back.

7. Test cart for proper operation. Charge battery if necessary.

 ADDITIONAL INFORMATION

SEAT LOCK
For XTi 12 with sliding seat. The seat lock and the chair should be inspected daily for proper function. The release/locking arm should move freely and spring back into locking position. If return spring is broken, DO NOT USE cart until spring is replaced.

SEAT SWITCH
The seat switch is located under seat. Pressure (weight) on the seat closes the control circuit, and allows the cart to operate.

VARIABLE SPEED CONTROL
The cart’s speed is regulated by a potentiometer. This provides extremely smooth acceleration from 0 to 2.2 MPH, and is located in the control box on the steering column.

CIRCUIT BREAKER
The circuit breaker is designed to protect your electrical system from transient overloads or electrical shorts. Either could cause serious damage without a circuit breaker to open the circuit. The circuit breaker is a manual reset type. It requires manual resetting once it has been tripped.

CHARGING

• HOW IT WORKS: When the power supply cord is plugged into the store’s electrical outlet the battery charger is energized. The charger sends approximately 14.5 volts to the battery for charging. A third wire (yellow) from the charger output inhibits the PWM until the power to the charger is disconnected. The motor circuit is interrupted until charging is complete.

NOTE: The cart will not move under power when the battery is being charged. If the cart moves while plugged in, check the power to your outlet before calling for service.

CONTROL BOX
The master control box is located on top of the steering column. It contains the RUN/STOP/HORN switch, and key switch (optional keyless system available). The cover can be removed by removing the four bottom screws.
Our models are equipped with the Intelli-Charge™ system, a bicolor LED can be found in the RUN/STOP/HORN switch.

DISPOSAL
Please read before disposing your old battery.
The Mart Cart model number 280-3563 is certified 100% by Recycle

America, LLC., a subsidiary of Waste Management and those models are PVC free. Spent batteries must be treated as hazardous waste and disposed of in accordance with local, state and federal guidelines.
The BATTERY ACT of 1996 applies to battery disposal and recycling.
The life expectancy of the Mart Cart is 7-10 years. The life expectancy of the battery can be 2 years or longer with recommended charging procedures. The disposal of the Mart Cart can be administered by any local metal recycling center. The recycling of the battery can be administered by any local battery recycling center.

PARTS LISTS AND SCHEMATICS

COMPONENTS:

NOTE: Parts are ordered in Contol Box Kits below.

CONTROL BOX KITS:

DECALS FOUND ON MART CART® ELECTRIC SHOPPING CART
Please call 1-800-548-3373 if your decals are missing or are needing replacement.
Standard decals and signs are English and Spanish (see part numbers below). Call for other languages.

NOTE: #31 (wire guide) and #26 (wire harness) can be ordered as an assembly part 280-1656#35 (cord cover) & #37 (cord cover lid) can be ordered as an assembly part 280-0004

Optional Parts

Item

1

| Part #

290-1385

| Description

Small Basket

---|---|---
2| 280-1374| Jumbo Basket (w/castors & lower shelf)
3| 200-8153| Folding Produce Tray
4| 280-1586| Check-Writer
5| 280-1653| Safety Flag
6| 200-1393| Cord Reel – 6’
7| 280-1956| Hour Meter
8| 280-1609| Crutch Holder Assembly (for basket)
9

10

| 280-1440

280-1833

| Seat Latch Hook Assembly

Crutch Holder Assembly (for seat)

Electrical Schematic

MATERIAL SAFETY DATA SHEET

Product Name: Sealed Maintenance Free Lead-Acid Batteries

115 E. Linden • Rogers, Arkansas 72756 USA
479-636-5776 • Fax: 479-636-3245
www.martcart.com
800-548-3373

MC1-MODEL-4563-OM-191101-EN Specifications are subject to change without notice . Printed in the USA.

1-800-548-3373 • martcart.com

Mart Cart™ is a quality product line of Assembled Products™ Corporation

115 E. Linden • Rogers, Arkansas 72756 USA
479-636-5776 • 479-636-3245 fax
1-800-548-3373 www.martcart.com

References

• Mart Cart™ | Quality, Performance, Value
• Mart Cart™ | Quality, Performance, Value

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