Two Brother Racing 005-5190104M 2019 Plus Honda CRF110F M-6 Full System Instruction Manual

Two Brother Racing 005-5190104M 2019 Plus Honda CRF110F M-6 Full System

INSTALLATION INSTRUCTIONS

1. Make sure the motorcycle is completely cool before installation, and make sure it is secure on a stand or service lift.
2. Remove OEM side panel bolt and set aside, you will reinstall this later. **(Reference image 1)

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3. Remove OEM side panel.

4. Remove OEM upper and lower muffler bolt and set aside, you will reinstall these later. (Reference image 2 & 3)
   

5. Remove OEM header pipe manifold bolts and set aside, you will reinstall these later. **(Reference image 4)

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6. Now remove the entire OEM exhaust assembly. (Reference image 5)
   

7. Loosely install your new TBR header pipe reusing the OEM header flange nuts **. (Reference image 6)

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8. Install muffler to the OEM mounting point and TBR header pipe using OEM muffler bolt. **(Reference image 7 & 8)

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9. Check to make sure everything is in the desired postion and tighten down the header pipe flange nuts and muffler clamp bolts to OEM torque specs.
10. Reinstall OEM side panel using the OEM bolt. **(Reference image 10)

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11. Double check your work to make sure everything is secure.
12. Before you run the bike, clean off all fingerprints and dirt, as any oily residue will etch the metal and become somewhat permanent when the system gets hot. Run the bike and enjoy. It is normal for some white smoke to appear the first time you start the bike. This is packing/manufacturing oil from inside the pipe burning off. Check for gaps or leaks. If you find a leak, a little high temperature silicon sealant should fix it. After 50 to 100 miles, recheck all fasteners for tightness.

Care & Cleaning

Keep system free of dirt and moisture. Store in a cool, dry place. Make sure vehicle is completely cool before maintenance.

Stainless Header System: Polished stainless steel pipes will turn a light golden hue after a few heat cycles, this is a normal characteristic of high quality stainless steel. Clean using a mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth. Titanium Header System: Polished titanium pipes will experience color shift ranging from deep blue/purple through amber after a few heat cycles. This is a normal characteristic of high quality titanium. Clean using a mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth.

Polished Aluminum Canisters: Use an aluminum or mag wheel polish to restore the bright finish to factory spec.

Brushed Aluminum Canisters: Clean using a mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth.

Carbon Fiber Canisters: Clean using a mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth. Always make sure the fiberglass packing inside is in good condition and not burned out, as exhaust heat inside an empty canister will deteriorate the carbon fiber sleeve.
TBR sells repack kits (Road – #005-10038, Offroad – #005-10038MX) that include everything you need to easily do it yourself.

Titanium Mufflers: For cleaning use a mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth. Always make sure the fiberglass packing inside is in good condition and not burned out, as exhaust heat inside an empty canister will deteriorate the carbon fiber sleeve.
TBR sells repack kits (Road – #005-10038, Offroad – #005-10038MX) that include everything you need to easily do it yourself.

Repack all road canisters at the first signs of packing material deterioration. Part #005-10038
Repack all offroad canisters after every 10 hours of use. Part #005-10038MX

NEVER dyno test your bike with carbon fiber or titanium canisters installed – the intense heat and lack of cooling air can quickly burn through the canister material. Two Brothers Racing does not provide a warranty for burned canisters.

BILL OF MATERIALS

TWOBROS.COM | 401 S. GRAND AVE. | SANTA ANA, CA 92705 | 800-211-2767

IMPORTANT – PLEASE READ CAREFULLY: We recommend that this performance part be installed by a qualified motorcycle technician. If you have any doubts as to your ability to install this performance part, please consult with your local motorcycle dealer. Read all instructions first before starting installation. Make sure the motorcycle and exhaust system are completely cool before starting the installation. Also, make sure the bike is secure on a center stand or ideally a service lift during installation. Be sure to save all stock components for possible use later.

WARRANTY

Two Brothers Racing products are intended for closed course competition purposes only, and therefore are sold “as is” without warranty. Two Brothers Racing specifically disclaims any warranties of merchantability or fitness for a particular purpose and disclaims all responsibility for consequential and incidental damages or any other losses arising from the use of these products or parts.

References

• Two Brothers Racing - TBR - Exhaust Systems
• Two Brothers Racing - TBR - Exhaust Systems

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