ADS-TEC MES9000 Series Industrial PCs Instruction Manual
- June 12, 2024
- ads-tec
Table of Contents
- ADS-TEC MES9000 Series Industrial PCs
- Product Information
- General Information about Documentation
- General Device Information
- Mechanical Installation
- Instruction manual
- General information about documentation
- General device information
- References
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)
ADS-TEC MES9000 Series Industrial PCs
Product Information
- Product Name: Industrial PCs MES9000 series
- Version: 1.1
- Last changed: 13.06.2023
- Publisher: ads-tec Industrial IT GmbH
- Phone: +49 7022 2522-0
- Website: www.ads-tec.com
- Email: mailbox@ads-tec.de
General Information about Documentation
- General information
- Explanation of safety instructions
- Relevant device documentation
- Symbols
- Data, figures, and modifications
- Trademarks
- Copyright
General Device Information
- Manufacturer and contact details
- Intended use
- Improper use
- Environmental conditions
- Vibration/shock resistance
- Conformity
- Warranty/repairs
- Limitation of liability
- Treatment and disposal of batteries
Scope of Delivery
This section provides information about the contents of the product
package.
Mechanical Installation
This section provides instructions for the mechanical installation of the product, including attaching to a VESA 100 interface, using a tube adapter, and attaching the IP65 kit.
Electrical Connections
This section provides instructions for the electrical connections of the
product, including earthing concept, interfaces, and maximum cable lengths.
Commissioning
This section provides instructions for the initial setup and configuration
of the device.
Features (some optional)
This section provides information about the features of the product.
Translation of the original instruction manual Version 1.1
Instruction manual
Industrial PCs MES9000 series
Last changed: 13.06.2023
MES9000 series – Instruction manual v1.1
2
Read these instructions carefully before using and store for future reference. These instructions contain important information about the product, in particular about its intended use, safety, installation, utilisation, maintenance and disposal. Hand over the instructions to the user following installation of the product, and pass the manual on to the new user if the product is resold. These instructions can be downloaded from: www.ads-tec.com in the download area.
Publisher
ads-tec Industrial IT GmbH
Heinrich-Hertz-Straße 1
72622 Nürtingen
Phone:
+49 7022 2522-0
Internet:
www.ads-tec.com
E-mail:
mailbox@ads-tec.de
© ads-tec Industrial IT GmbH · Heinrich-Hertz-Str. 1 · 72622 Nürtingen · Germany
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Contents
1 General information about documentation…………………………………………………………………….5
1.1 General information
5
1.2 Explanation of safety instructions
5
1.2.1 Structure of safety instructions
5
1.2.2 Explanation of signal words
6
1.3 Relevant device documentation
7
1.4 Symbols
7
1.5 Data, figures and modifications
7
1.6 Trademarks
8
1.7 Copyright
8
2 General device information …………………………………………………………………………………………9
2.1 Manufacturer and contact details
9
2.2 Intended use
9
2.3 Improper use
10
2.4 Environmental conditions
11
2.4.1 Vibration/shock resistance
12
2.5 Conformity
13
2.6 Warranty / repairs
14
2.7 Limitation of liability
14
2.8 Treatment and disposal of batteries
15
3 Scope of delivery……………………………………………………………………………………………………..16
4 Mechanical installation …………………………………………………………………………………………….17
4.1 Requirements
17
4.2 Attaching to a VESA 100 interface
17
4.3 Attaching using a tube adapter
18
4.4 Attaching the IP65 kit
22
4.4.1 Dimensions of the grommets
22
4.4.2 Dimensions of the retainer
23
4.4.3 Attaching the grommets
23
4.5 Attaching accessories
25
5 Electrical connections……………………………………………………………………………………………….26
5.1 Requirements
26
5.2 Earthing concept
27
5.3 Interfaces
28
5.3.1 Overview of the rear side (service slot)
28
5.3.2 Overview of the front side
29
5.3.3 Devices with 24 VDC power supply
30
5.3.4 Devices with an AC voltage supply
30
5.3.5 Digital input and output on 24-VDC devices
31
5.3.6 Digital input on AC devices
31
5.4 Maximum cable lengths
32
© ads-tec Industrial IT GmbH · Heinrich-Hertz-Str. 1 · 72622 Nürtingen · Germany
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6 Commissioning………………………………………………………………………………………………………..33
6.1 Requirements
33
6.2 Switching the device on
33
6.3 Configuring the device
34
6.4 Operating multiple monitors on an MES9000
35
6.4.1 Number
35
6.4.2 Windows display settings
35
6.4.3 Screen resolution on cloned displays
36
6.4.4 Displaying a start screen
36
7 Features (some optional)…………………………………………………………………………………………..37
7.1 DisplayPortTM
37
7.2 HDBaseTTM
37
7.3 Big-LinX® (IoT platform)
37
7.4 RAID system
38
7.5 WLAN/Wi-Fi
38
7.6 BluetoothTM
38
7.7 netJACK plug-in modules
39
7.8 RS232
40
7.9 Wake on LAN (WoL)
41
7.9.1 Settings in BIOS
41
7.9.2 Settings in the operating system (Windows 10)
42
8 Software / driver installation……………………………………………………………………………………..44
8.1 Initial installation of the operating system
44
8.2 Write protection
44
8.3 Installing Hilscher netJACK modules at a later date
44
9 Cleaning…………………………………………………………………………………………………………………44
10 Maintenance…………………………………………………………………………………………………………..45
10.1 Opening and closing the service slot
46
10.2 Replacing the CMOS battery
47
10.3 Removing and installing the Hilscher netJACK module
48
10.3.1 Removal
48
10.3.2 Installation
49
10.3.3 FYI: Fixing the module to the circuit board
50
11 Dimensional drawings ………………………………………………………………………………………………51
11.1 MES9016
51
11.2 MES9019
52
11.3 MES9024
53
11.4 Support arm
54
12 Technical data…………………………………………………………………………………………………………55
13 Service & support…………………………………………………………………………………………………….57
13.1 ADS-TEC support
57
13.2 Company address
57
© ads-tec Industrial IT GmbH · Heinrich-Hertz-Str. 1 · 72622 Nürtingen · Germany
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General information about documentation
General information
The purpose of this instruction manual is to ensure the safe and efficient use
of type MES9000- industrial PCs, hereinafter referred to as the “device”. All
of the safety instructions and handling instructions given in the manual must
be obeyed in order to ensure that work is carried out safely. All users must
read this instruction manual and have access to it at all times. The original
version of this instruction manual was written in German. All non-German
versions of this instruction manual are translations of the German instruction
manual.
Explanation of safety instructions
Structure of safety instructions
The signal word classifies the hazard. Reference to the type/consequences and
source of the hazard is made underneath the signal word. Instructions for
preventing the hazard are identified by an arrow ().
DANGER
Type and source of the hazard! Possible consequences if the hazard is
disregarded Measures for avoiding the hazard
© ads-tec Industrial IT GmbH · Heinrich-Hertz-Str. 1 · 72622 Nürtingen · Germany
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1.2.2 Explanation of signal words
DANGER
Indicates an imminent danger. If not avoided, death or severe injury will
result.
WARNING
Indicates a possible danger. If not avoided, death or severe injury could
result.
CAUTION
Indicates a possible danger. If not avoided, light or minor injuries could
result.
ATTENTION
Indicates a possibly damaging situation. If not avoided, the system or
something in its surroundings could be damaged.
Recommendation for use: Indicates terms and/or conditions that strictly need to be observed to ensure optimised and/or zero-defect operation. Tips and suggestions for the efficient use of the device and software optimisation are also provided.
© ads-tec Industrial IT GmbH · Heinrich-Hertz-Str. 1 · 72622 Nürtingen · Germany
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Relevant device documentation
The following documents are decisive to device setup and operation:
· This instruction manual: contains information for installation,
commissioning and operation of the device along with technical data.
· Website: You can download the instruction manual as well as drivers,
software, user manuals, leaflets and flyers from the Download area of our
website www.ads-tec.com.
Symbols
Symbol Meaning Label on batteries and electronic devices. They may not be
disposed of with household waste, but must rather be disposed of separately.
Used batteries and electronic devices must be returned to the point of sale or
a disposal system.
Symbol for the protective earth connection (PE)
Symbol for the functional earth connection (FE)
Symbol for hot surface
1.5 Data, figures and modifications
All data, text and figures were prepared to the best of our knowledge. They do
not represent any assurance for the properties themselves. Despite taking
utmost care, no liability can be assumed for accuracy, completeness and
actuality of the information. Subject to changes.
© ads-tec Industrial IT GmbH · Heinrich-Hertz-Str. 1 · 72622 Nürtingen · Germany
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Trademarks
It is noted that any software and/or hardware trademarks and any company brand
names mentioned in this documentation are all subject to the general trademark
protection rights. Big-LinX® and X-Remote® are registered trademarks of ADS-
TEC. All other used third-party trademarks are hereby acknowledged. In the
case of trademark infringement, ADS-TEC reserves the right to exercise all
rights.
Copyright
This instruction manual is protected by copyright. For the authorised user,
simple usage rights are granted within the scope of the intent of the
contract. Any modified use or exploitation of the provided content,
particularly duplication, modification or publishing in whatever form is
permitted only with the prior consent of ADS-TEC. In the case of copyright
infringement, ADS-TEC reserves the right to exercise all rights.
© ads-tec Industrial IT GmbH · Heinrich-Hertz-Str. 1 · 72622 Nürtingen · Germany
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General device information
Manufacturer and contact details
The manufacturer of the device is ads-tec Industrial IT GmbH. The company is
referred to in the following as ADS-TEC.
ads-tec Industrial IT GmbH Heinrich-Hertz-Str.1 72622 Nürtingen Germany
Phone: +49 7022 2522-0 E-mail: mailbox@ads-tec.de
Web: www.ads-tec.com
Intended use
The device is used for the visualisation and control of a wide range of
processes on systems and machines in various application environments.
In combination with the optional IP65 kit or the also optional support arm
adapter, the device can also be used in wet and dusty production environments.
The operator alone shall be responsible for ensuring that all operator
obligations are observed and for complying with any technical or statutory
amendments that may arise.
Installation, commissioning and operation may only be performed by qualified
and trained personnel.
Intervention by the user is required only for performing the actions described
in this document. Should any further modifications be required, it is
necessary to consult either with the manufacturer directly or with service
personnel authorised by the manufacturer.
The device must be de-energised during service work. Appropriate measures must
be taken to prevent electrostatic discharges on components.
The device is only to be assembled, installed and operated within the
permissible specifications. Use in non-specified environments is prohibited.
© ads-tec Industrial IT GmbH · Heinrich-Hertz-Str. 1 · 72622 Nürtingen · Germany
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2.3 Improper use
Operation other than or beyond that described for the device shall be deemed
improper use.
The device is not allowed to be used to control vehicles or for applications
for which further approvals beyond the manufacturer’s declaration are
necessary, e.g. applications with explosion hazard, medical technology and
shipping industry.
The device does not support any safety functions of functional safety. Do not
use the device to evaluate safety-relevant data in order to bring a system to
a safe state.
The device must not be put into operation in the case of transport damage or
nonconformity with the specifications and must be taken out of operation in
the case of changing conditions.
In the case of improper use, ADS-TEC shall not accept responsibility or
liability for injury or damage that is directly or indirectly attributable to
the handling of the device.
If the device is opened up by an unauthorised person, the user may be subject
to hazards and the warranty is invalidated.
Should the device have evident signs of damages caused, e.g., by improper
operation or storage conditions or due to improper use or handling, it must be
shut down immediately. Ensure that it is secured against being started up
accidentally.
The device can be damaged as a result of unauthorised mechanical
modifications. Make sure that the device is not drilled, chiselled or
perforated and its exterior shape and design is not modified in any way!
© ads-tec Industrial IT GmbH · Heinrich-Hertz-Str. 1 · 72622 Nürtingen · Germany
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2.4 Environmental conditions
ATTENTION
Damage caused by heat! If the device is exposed to sunlight or any other light
or heat source, it can overheat and suffer damage. Do not expose the device to
direct radiation by sunlight or any other light or heat source!
ATTENTION
Damage caused by condensation! If a cold device comes into contact with warm
ambient air, condensation may form. Switch on the device only after it has
acclimated to the ambient temperature.
The device must be operated under the environmental conditions specified in the technical data. Failure to observe any one of these conditions will invalidate the warranty of the device. ADS-TEC cannot be held liable for any damages arising from improper use and handling.
© ads-tec Industrial IT GmbH · Heinrich-Hertz-Str. 1 · 72622 Nürtingen · Germany
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2.4.1 Vibration/shock resistance
The vibration/shock resistance tests were performed as follows:
Vibration near machines or conveyor belts
– DUT: functional device – Test standard: EN 60068-2-6 – Mode of vibration:
Sine – Test axes: X / Y / Z – Frequency: 5…200 Hz – Change in frequency: + 1
octave/min – Deflection: 3 mm – Amplitude: 10 m/s² – Test duration: 2 h per
axis – DUT status: DUT electrically in operation – Test criterion: Visual
inspection after the test and functionality of the DUT during and after the
test
Shock resistance near machines or conveyor belts
– DUT: functional device – Test standard: EN 60068-2-27 – Shock form: semi-
sinusoidal – Test axes: +X / -X / +Y / -Y / +Z / -Z – Amplitude: 250 m/s² –
Duration: 11 ms – Pre-/Post-compensation: 7% – Test duration: 10 shocks per
direction and axis – DUT status: DUT electrically in operation – Test
criterion: Visual inspection after the test and functionality of the DUT
during and after the
test
© ads-tec Industrial IT GmbH · Heinrich-Hertz-Str. 1 · 72622 Nürtingen · Germany
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2.5 Conformity
The manufacturer hereby declares that the product described in this
instruction manual complies with all relevant stipulations of the following
European directives: · 2011/65/EU RoHs Directive · 2014/30/EU EMC Directive
(only devices without WLAN) · 2014/53/EU RED Directive (only devices with
WLAN) · EC 1907/2006 REACH Regulation
The device is a Class A device (industrial sector). Class A may cause
interference when used in residential environments. The EU conformity
declaration is available for download at https://www.ads-tec-
iit.com/support/eukonformitaetserklaerung
Recommendation for use:
For full compliance with the EMC legislation, all components and cables used
for device connection must also be compliant with these requirements. It is
therefore necessary to employ BUS and LAN cables with shielded connectors and
these must be installed as per the instructions contained in the respective
instruction manuals.
© ads-tec Industrial IT GmbH · Heinrich-Hertz-Str. 1 · 72622 Nürtingen · Germany
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2.6 Warranty / repairs
During the device warranty period, any repairs must only be performed by the
manufacturer or by service personnel that has been authorised by the
manufacturer.
2.7 Limitation of liability
ADS-TEC shall not be liable for personal injury, property damage or damage
caused to the device as well as consequential damage that is/was the result of
non-compliance with this instruction manual, improper use of the device,
repairs and other actions on the device by unqualified electricians and
electricians not certified by ADS-TEC, or that is/was the result of using
unapproved replacement parts. Failure to observe the maintenance intervals
shall also result in exclusion from liability. Furthermore, it is strictly
forbidden to make any unauthorised alterations or technical modifications to
the device.
© ads-tec Industrial IT GmbH · Heinrich-Hertz-Str. 1 · 72622 Nürtingen · Germany
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2.8 Treatment and disposal of batteries
This device contains a lithium battery for supplying the system clock with
power as long as the supply voltage is not connected. The battery has a life
cycle of 3-5 years depending on which load is applied.
Recommendation for use: To prevent unexpected plant downtime, as a precaution
the CMOS battery should be replaced within the scope of the maintenance plan
(e.g. every 3 years).
· For more information, see section 10.2 Replacing the CMOS battery
The used battery should be disposed of in accordance with local legal regulations.
WARNING
Hazard due to explosion Danger of explosion if using incorrect battery types.
Use the battery type recommended by the manufacturer.
ATTENTION
Damage to the battery Incorrect handling of the battery can cause it to be
damaged or destroyed. Lithium batteries should not be exposed to fire,
soldered, recharged, opened, short-circuited, reversed or heated above 100 °C
and they should be disposed of properly as well as protected against sunlight,
humidity and condensation!
ATTENTION
Hazard due to thermal loads The more the battery is exposed to higher
temperatures, the faster it ages. Operate the device within its
specifications.
© ads-tec Industrial IT GmbH · Heinrich-Hertz-Str. 1 · 72622 Nürtingen · Germany
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3 Scope of delivery
Check that the contents of the package are intact: If there are signs of
damage, please contact the manufacturer immediately. The device must not be
put into operation. Check that the contents of the package are complete and
match your order:
– 1 x device – 1 x 5-pin connector for power supply and for digital
input/output on DC devices – 1 x power supply cable with 2-pin connector for
power supply on AC devices – 1 x 2-pin connector for digital input on AC
devices – Quick-start guide – Accessories according to order/delivery note,
e.g. an IP65 kit or a tube adapter
© ads-tec Industrial IT GmbH · Heinrich-Hertz-Str. 1 · 72622 Nürtingen · Germany
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4 Mechanical installation
4.1 Requirements
The external device dimensions are given in Section 11 Dimensional drawings.
4.2 Attaching to a VESA 100 interface
The device can be attached to the VESA 100 interface on the rear side. –
Horizontal and vertical distance between the screw holes: 100 mm – Thread: M6,
torque: 3.5 Nm (recommended) – Screw-in depth in the threaded bushings: max. 7
mm
© ads-tec Industrial IT GmbH · Heinrich-Hertz-Str. 1 · 72622 Nürtingen · Germany
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4.3 Attaching using a tube adapter
1. Deburr the end of your support tube (diameter 48.3 mm). 2. Stick the
drilling template around the end of the support tube so that the holes to be
drilled are
located on the rear side of the tube. Next, drill two 4-mm holes:
3. Twist off the sealing sleeve:
4. Apply a suitable lubricant to the seal and the tube end to make it easier
to slide on the sealing sleeve (e.g. soap or fitting grease, depending on the
application type).
5. Slide the sealing sleeve onto the tube and check again that the seal is
seated correctly. Then, add the spacer ring.
© ads-tec Industrial IT GmbH · Heinrich-Hertz-Str. 1 · 72622 Nürtingen ·
Germany
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6. Check that the seal, which is marked in turquoise in the figure, is seated correctly. Next, screw the flange onto the device:
7. Remove the threaded pins: 2.5 mm
8. Route all of the required cable lines through the tube adapter and the tube. 35.5 mm
35.1 mm
16.2 mm
© ads-tec Industrial IT GmbH · Heinrich-Hertz-Str. 1 · 72622 Nürtingen · Germany
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9. Attach the tube adapter to the tube:
10. Align all of the parts so that the holes in the tube and in the tube
adapter are positioned on top of one another and the threaded pins can be
screwed in again.
2.7 Nm 11. Lubricate the upper seal with a thin layer of a suitable lubricant
(e.g. soap, fitting grease or
penetrating oil, depending on the application).
© ads-tec Industrial IT GmbH · Heinrich-Hertz-Str. 1 · 72622 Nürtingen ·
Germany
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12. Slide on the sealing sleeve:
… and turn it until it is sufficiently tight:
Recommendation for use: In the first step, the nut is used to eliminate any
remaining play (looseness). It is turned until the tube adapter sits on the
device without any play. The nut can then be turned further to adjust the
turning resistance.
The process for attaching the service slot cover is described in section 10.1.
© ads-tec Industrial IT GmbH · Heinrich-Hertz-Str. 1 · 72622 Nürtingen ·
Germany
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4.4 Attaching the IP65 kit
4.4.1 Dimensions of the grommets
The IP65 kit includes two grommets through which cables can be routed. The
grommets have different hole diameters and should be used as required. Type 1:
2 x hole 5…7 mm; 2 x hole 3…5 mm
Type 2: 3 x hole 5…7 mm; 1 x hole 3…5 mm
© ads-tec Industrial IT GmbH · Heinrich-Hertz-Str. 1 · 72622 Nürtingen · Germany
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4.4.2 Dimensions of the retainer
4.4.3 Attaching the grommets
1.) Route all of the required cable lines through the opening in the device,
the cable grommet and the retainer.
2.) When doing so, pay attention to – the different hole diameters in the
supplied grommets as specified in section 4.4.1, – the top/bottom marking on
the grommets, – the correct alignment of the retainer and the grommets: the
protrusions must sit in the grooves of the device opening.
© ads-tec Industrial IT GmbH · Heinrich-Hertz-Str. 1 · 72622 Nürtingen ·
Germany
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3.) Insert the appropriate rubber plugs into any holes that are not required.
4.) Press the grommet into the opening in the device. 5.) Press the retainer
against the grommet and tighten the two screws.
Torque M = 3,5 Nm
The process for attaching the service slot cover is described in section 10.1.
© ads-tec Industrial IT GmbH · Heinrich-Hertz-Str. 1 · 72622 Nürtingen · Germany
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4.5 Attaching accessories
On the top and bottom of the device, there are threaded holes into which the
optional screw-in sleeves can be screwed if required.
Installing the screw-in sleeves: The sleeves must be screwed into the housing
with a torque of M = 8.5 ± 0.5 Nm. The external thread has an encapsulated
adhesive coating that ensures lasting hold. Once the adhesive has cured, the
part is not intended to be removed.
Using the internal thread of the sleeves to attach accessories: · Internal
diameter: M6 · Max. screw-in depth in the sleeve: 7 mm · Torque: M = 8 Nm
© ads-tec Industrial IT GmbH · Heinrich-Hertz-Str. 1 · 72622 Nürtingen ·
Germany
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5 Electrical connections
5.1 Requirements
WARNING
Hazard due to electric shock with fatal consequences
With device variants with an AC voltage supply, the electrical connection must
be performed by a specialist electrical engineer.
Before commissioning, a protective earth conductor test must be carried out
according to VDE 0701/0702 to ensure that the protective earth is functioning
optimally.
ATTENTION
Damage due to electrostatic discharge! Damage to the device can be caused by
electrostatic discharge. · Always adhere to the safety measures applicable
when handling components at risk of being
damaged by electrostatic discharge.
ATTENTION
Damage to the electronics! The electronics can be damaged if connectors are
connected or disconnected while power is still being applied. · Make sure that
no power is being applied when connecting and disconnecting connectors.
© ads-tec Industrial IT GmbH · Heinrich-Hertz-Str. 1 · 72622 Nürtingen · Germany
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5.2 Earthing concept
The earthing concept essentially depends on the installation site and must be
planned and implemented by a specialist electrical engineer.
The following are provided on the device: · only on 24-VDC devices: An FE
connection in the power supply connector as EMC filter reference
potential,
ATTENTION
This connection is necessary in order to comply with EMC requirements.
· on 24-VDC and AC devices: A PE earthing lug in the service slot.
Recommendation for use:
When possible, FE and PE should be connected to the central earthing rail via
separate cable lines.
Conductor cross sections for single-wire cable lines: · PE: Up to a maximum
cable line length of 5 m: AWG 17 ( 1 mm2). Optimal: AWG 13 ( 2.5
mm2). The cable colour must be green-yellow and the effectiveness of the
protective earthing must be confirmed by carrying out a protective earth
conductor test according to VDE 0701/0702. · FE: AWG 18 ( 0.75 mm2). The cable
colour must not be green-yellow.
© ads-tec Industrial IT GmbH · Heinrich-Hertz-Str. 1 · 72622 Nürtingen · Germany
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5.3 Interfaces
5.3.1 Overview of the rear side (service slot)
Example illustration. Position assignments may differ depending on the
version:
1
2
3
4
5 67 8
No.
Description
1
Protective earth (PE) connection, see section 5.2
2
Power supply and, depending on the device variant, digital input/output,
On 24-VDC devices: See sections 5.3.3 and 5.3.5
On AC devices: See sections 5.3.4 and 5.3.6
3
Options at this position:
– Hilscher netJACK for fieldbus and real-time Ethernet systems, see section 7.7
– RS232, see section 7.8
4
3 x LAN (RJ45). Controllers used: LAN 1: i219-V / LAN2 & LAN3: i210
For “Wake on LAN”: see section 7.9
5
4 x USB gen. 3.2
6
DisplayPort++TM (1.2)
7
Optional in this position: HDBaseT transmitter (RJ45), see section 7.2
8
Slot for Big-LinX® smart card, see section 7.3
© ads-tec Industrial IT GmbH · Heinrich-Hertz-Str. 1 · 72622 Nürtingen · Germany
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5.3.2 Overview of the front side
1
2
3 4
No.
Description
1
Optional: USB slot
2
Optional: RFID reader
3
ON/OFF button
(can be enabled and disabled in the Configuration Center)
4
SYS LED (only visible with the ON/OFF button disabled)
© ads-tec Industrial IT GmbH · Heinrich-Hertz-Str. 1 · 72622 Nürtingen · Germany
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5.3.3 Devices with 24 VDC power supply
DO
Digital output 24 VDC
DI
Digital input 24 VDC
0V
Reference potential
FE
Functional earth
V+
+24 VDC ± 20%
DO DI 0V FE V+
(The figure shows the socket inside the device)
Conductor cross sections: V+ / FE / 0V: AWG 18 ( 0.75 mm2)
The permissible voltage tolerances and the maximum values for the power consumption can be found in section 12 Technical data.
5.3.4 Devices with an AC voltage supply
N / L 0V
DI
AC voltage
Reference potential of the digital input
Digital input +24 VDC ± 20 %
N L
0V DI
(The figure shows the socket inside the device)
The permissible voltages and the maximum values for the power consumption can
be found in section 12 Technical data.
A supply line with conductor cross sections of 1 mm2 is provided and can be
used for the power supply. If you assemble your own cable, we recommend the
following: – Cable end sleeves: 8 mm in length with approval corresponding to
the area of application.
Examples: Panduit FSD77-8-D or Klauke 4708 – Blade terminal for PE wires: 6.3
x 0.8 mm without junction with approval corresponding to the area
of application. Examples: JST FVDDF1.25-250A or Klauke 720
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5.3.5 Digital input and output on 24-VDC devices
Digital output Type 3 according to IEC61131 (no self-diagnostic function) 0
signal = 0 V (high impedance) / 1 signal = 24 VDC, max. 30 mA. Reverse voltage
polarity protection. Automatic restart after fault state (e.g. after short
circuit at output). Initialisation time: 150 ms from device switch-on
Digital input Type 3 according to IEC61131 0 signal: < 8.7 VDC / 1 signal: >
10.95 VDC / 8.7…10.95 VDC = undefined (hysteresis) Current: Max. 2.7 mA
Schematic circuit diagram
The digital inputs and outputs can be configured in the Configuration Center,
and can be read in or out and integrated into user programs using the program
library adsXtern.dll (ADS-TEC External User Library). · Contact ADS-TEC
support for further information.
5.3.6 Digital input on AC devices
Type 3 according to IEC61131 0 signal: < 8.7 VDC / 1 signal: > 10.95 VDC /
8.7…10.95 VDC = undefined (hysteresis) Current: Max. 2.7 mA Electrically
isolated from the rest of the electronics
The digital input can be configured in the Configuration Center, and can be
read in or out and integrated into user programs using the program library
adsXtern.dll (ADS-TEC External User Library). · Contact ADS-TEC support for
further information.
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5.4 Maximum cable lengths
Recommendation for use: Note the maximum cable lengths for the respective application type.
The maximum length of cables which can be used to connect the monitor and
computer is: – HDMI up to max. 15 m – DisplayPort up to max. 10 m – USB 2.0 up
to max. 15 m (with active hubs, otherwise 5 m)
For long distances between the display and the computer, you will need the
HDBaseT version: – HDBaseTTM up to max. 100 m, see also Section 7.2
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6 Commissioning
6.1 Requirements
WARNING
Hazard due to electric shock with fatal consequences Before commissioning a
device with an AC voltage supply, a protective earth conductor test must be
carried out according to VDE 0701/0702 to ensure that the protective earth is
functioning optimally.
ATTENTION
Hazard due to condensation Damage to electronic components caused by
condensation resulting from temperature fluctuations. · Switch on the device
only after it has acclimated to the ambient temperature.
6.2 Switching the device on
By default, the device can be started using the capacitive button on the front
side of the device. To do so, the button must be pressed and held for at least
1 s, depending on the configuration in the Configuration Center:
The button has a blue-grey LED and indicates the following states: – LED
lights up grey: Device is being supplied with power but is switched off. – LED
lights up blue: Device is on. – LED flashes blue-grey: Device is in an energy-
saving state.
This button can be activated and deactivated in the Configuration Center.
Alternatively, the device starts when the power supply is switched on. For
this to happen, the “Autostart” function must have been enabled in the
Configuration Center (see the following section).
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6.3 Configuring the device
After start-up there is an icon on the Windows Desktop that can be used to
call up the ADS-TEC Configuration Center.
Important: To be able to configure settings, you will need to start the
Configuration Center with administrator rights (right-click with mouse and
select “Run as administrator” from the context menu).
The Configuration Center can be used to make a number of settings, e.g.: – Behaviour of the ON/OFF pushbutton – Disabling of the USB interfaces – Write- protection of the mass storage or parts of it – Configuring a soft keyboard – Enabling or disabling radio modules (= wireless devices) – Many other modules that are already available or in preparation
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6.4 Operating multiple monitors on an MES9000
6.4.1 Number
Up to three monitors can be operated in parallel: – the integrated display of
the MES9000, – a full HD monitor on the DP connection of the MES9000, – a full
HD monitor via HDBaseT.
Tip: Using the X-Remote® software from ADS-TEC, you can clone a desktop to up
to 8 computers and, thanks to clearly regulated access rights, operate it
alternately from each of the computers.
6.4.2 Windows display settings
Possible display arrangements when using the “Display settings” integrated in
Windows: a) Extend the desktop to all three displays (no cloning). b)
Duplicate the desktop on 1 and 2 (desktop clone); have monitor 3 as an
extended desktop. c) Duplicate the desktop on 1 and 3 (desktop clone); have
monitor 2 as an extended desktop.
Notes: – Open the Windows display settings via:
Desktop -> right mouse-key -> Display settings – The settings on the “Display
settings” page always relate to the monitor(s) selected above.
– You can adjust the arrangement of the monitors to meet your requirements by dragging and dropping.
– To switch from one clone mode to the other (b->c or c->b), you must first switch to the display extended across three monitors.
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6.4.3 Screen resolution on cloned displays
When clones are created, the operating system automatically uses the lowest
common value for the screen resolution.
Recommendation for use: For connection in parallel, only use full HD monitors with 1920 x 1080 px.
6.4.4 Displaying a start screen
Regarding the display of a boot screen, the following applies: · Aside from on
the integrated screen, a boot screen is only shown on monitors that are
connected via DisplayPort.
Regarding the display of the login screen, the following applies: · The login
screen is only displayed on the integrated display of the MES9000 and on other
monitors that have been configured as clones. · Monitors that are configured
as an extended desktop are supplied with a picture signal by the operating
system only once you have logged in successfully.
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7 Features (some optional)
7.1 DisplayPortTM
The devices have a DisplayPort connection in version DisplayPort++TM (1.2) as
standard for data transmission to a monitor.
7.2 HDBaseTTM
With HDBaseTTM, the connection between the computer and monitor is established
using a LAN cable with RJ45 plugs. The distances that can be bridged depend on
the network infrastructure used:
· with a CAT6a patch cable without sockets etc.: max. 70 m · with a Cat. 7 or
7a LAN installation cable + sockets + two 1 m patch cables: max. 100 m
Status indicators of the transmitter module The two LEDs in the connector
indicate various system states:
HDCP HDBT
LED signal Flashing red Illuminates red On Off
Action No active encryption Encryption active Connection present No connection present
HDCP = High-bandwidth Digital Content Protection; HDBT = HDBaseTTM
7.3 Big-LinX® (IoT platform)
Big-LinX is a versatile and scalable platform for different IoT applications.
· To establish a connection to the Big-LinX cloud, insert the Big-LinX smart
card into the slot labelled SIM. To pull the drawer out: press the yellow
button with a ballpoint pen or the like.
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7.4 RAID system
The device supports two separate SSD mass storage devices that can be used
together with the help of RAID technology (RAID = redundant array of
independent disks).
To use this function, two type M.2 2242 Key M SSD cards with a SATA interface
are required. NVMe cards with a PCIe interface cannot be used.
Supported options:
· RAID level 0 striping: this RAID variant is recommended when a large data
storage system with high data access speeds is required. Since the data are
not stored redundantly, this level is only recommended if data loss will not
result in serious consequences, e.g. because the data can be recovered easily
if a storage medium fails.
· RAID level 1 mirroring: both mass storage devices redundantly store the same
data in this case. If a mass storage device fails, usually no data is lost and
the defective mass storage device can easily be replaced. The total storage
size corresponds to the smallest of the individual storage devices used.
The desired RAID level must be specified when placing the order.
7.5 WLAN/Wi-Fi
This optional function uses the resources provided by the respective operating
system and an internal antenna.
7.6 BluetoothTM
Devices with WLAN also have Bluetooth, which allows e.g. the connection of a
mouse or headphones. This function uses the resources provided by the
respective operating system and an internal antenna.
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7.7 netJACK plug-in modules
The netJACK plug-in modules from Hilscher make it possible to connect the
device with all common fieldbus and real-time Ethernet systems, such as
PROFIBUS® DP, PROFINET® IO, CANopen®, EtherCAT®, EtherNet/IPTM, POWERLINK,
Sercos® and many more.
Connection to the device (i.e. the host system) is provided by PCI Express.
Manufacturer’s model number:
Type NJ 100EN-DN NJ 100EN-CO NJ 100EN-DP NJ 100EN-RE
Protocols DeviceNet CANopen PROFIBUS EtherCAT, EtherNet/IP, Open Modbus/TCP, POWERLINK, PROFINET, VARAN, Sercos
Information on installing and removing the modules can be found in section 10.3. The procedure for installing the drivers is described in section 8.3. Detailed information, manuals and software for the individual modules are available at www.hilscher.com
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7.8 RS232
Hardware configuration
Pin 2 RxD Pin 3 TxD Pin 5 GND
(The figure shows the socket inside the device)
Receive Data – Data reception cable line
Transmit Data – Transmission cable line
Ground – Reference potential
From the perspective of the device: Input
Output
Configuration of the “WhlHsUart” driver
As of 12/2021, the following IOCTLs are implemented in the driver for the
RS232 interface:
– IOCTL_UARTTESTTOOL_OPEN – IOCTL_UARTTESTTOOL_CLOSE –
IOCTL_SERIAL_SET_BAUD_RATE – IOCTL_SERIAL_GET_BAUD_RATE –
IOCTL_SERIAL_SET_MODEM_CONTROL – IOCTL_SERIAL_GET_MODEM_CONTROL –
IOCTL_SERIAL_SET_LINE_CONTROL – IOCTL_SERIAL_GET_LINE_CONTROL –
IOCTL_SERIAL_SET_CHARS – IOCTL_SERIAL_GET_CHARS – IOCTL_SERIAL_SET_HANDFLOW –
IOCTL_SERIAL_GET_HANDFLOW – IOCTL_SERIAL_GET_MODEMSTATUS –
IOCTL_SERIAL_GET_DTRRTS – IOCTL_SERIAL_GET_MODEMSTATUS –
IOCTL_SERIAL_GET_COMMSTATUS – IOCTL_SERIAL_GET_PROPERTIES –
IOCTL_SERIAL_SET_FIFO_CONTROL – IOCTL_SERIAL_GET_STATS –
IOCTL_SERIAL_CLEAR_STATS – IOCTL_SERIAL_PURGE – IOCTL_SERIAL_SET_TIMEOUTS
As the IOCTLs IOCTL_SERIAL_SET_WAIT_MASK and IOCTLSERIAL WAIT_MASK have not
been implemented in this version of the driver, it does not generate events
such as RXCHAR, RXFLAG, TXEMPTY, CTS, DSR, RLSD, BREAK, ERR, RING, PERR. For
this reason, user programs should not wait for events; instead, they should
poll the data via read operations.
Detailed instructions for the driver “WhlHsUart” can be requested from ADS-TEC
support.
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7.9 Wake on LAN (WoL)
This function can be used for event-driven start-up of “sleeping” computers on
the local network, such as for running updates at night.
The interfaces LAN1 … LAN 3 are available for this purpose:
The computer must be in one of the following ACPI states) in order to wake up
via WoL: – State S5: computer is shut down, voltage is present – State S3:
energy-saving (“sleep”) state – State S4: hibernate state
) Advanced Configuration and Power Interface
7.9.1 Settings in BIOS
The following setting must be active to enable the use of WoL: In the standard
BIOS (press the [Del] key several times when starting):
– ads-tec Settings / LAN1 (i219) Wake on LAN Enable / Enabled
If the network stack has been activated, the following settings are also
required: – ads-tec Settings / Intel® I210 Gigabit Network Connection [MAC1] /
NIC Configuration / Wake on LAN: Enabled – ads-tec Settings / Intel® I210
Gigabit Network Connection [MAC2] / NIC Configuration / Wake on LAN: Enabled
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7.9.2 Settings in the operating system (Windows 10)
In Device Manager under “Network adapters”, open the properties dialogue box
of the Ethernet controller for the LAN connector being used (the example here
is for LAN1):
Make the following settings on the “Advanced” tab: 1. Enable “PME” (“Power
Management Events”):
2. Enable “Magic Packet”:
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3. Disable “Wake on Link Settings”:
4. On the Power Management tab: “Allow the device to wake the computer”:
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8 Software / driver installation
8.1 Initial installation of the operating system
The devices are delivered with a pre-installed operating system depending on
the client’s specifications. If the mass storage has been reformatted, the
operating system can be reinstalled by using one of the existing interfaces
(alternatively via USB or PXE). The files required for this (image, driver and
firmware), along with a detailed description of the procedure, can be obtained
from ADS-TEC support on request.
8.2 Write protection
If the mass storage or parts of it have been write-protected in the
Configuration Center, this write protection must be removed again before
changes are made to the software installation. Unified Write Filter After the
software installation has been changed, the write protection must be set again
and the device restarted.
8.3 Installing Hilscher netJACK modules at a later date
If these modules are installed at a later date, a driver must be installed and
can be found in the following directory: C:DriversFieldbusHilscher From there,
start the cifX Device Driver Setup. After successful installation, the device
will appear in the device manager as cifX Communication Interface.
9 Cleaning
Clean the device using some glass cleaner on a soft cloth.
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10 Maintenance
WARNING
Hazard due to electric shock with fatal consequences Before performing
maintenance work on device variants with an AC voltage supply,
· the power supply must be switched off and · secured to prevent it being
accidentally switched back on. When doing so, comply with the five safety
rules of electrical engineering according to DIN VDE 0105-100 or corresponding
national regulations and laws.
CAUTION
Burns and shock caused by hot surfaces Touching hot surfaces can cause burns.
In addition, unexpected contact can cause uncontrolled movements as a result
of shock. · Allow the device to cool down before performing service work. ·
Wear suitable gloves as required.
CAUTION
Personal injuries and damage to property through improper use All service work
performed on the device must be performed only under safe, secure and de-
energised conditions!
ATTENTION
Damage to device caused by electrostatic discharge Always adhere to the safety
measures applicable when handling components at risk of being damaged by
electrostatic discharges in accordance with EN 61340-5-1/-2.
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10.1 Opening and closing the service slot
ATTENTION
Damage due to electrostatic discharge! Damage to the device can be caused by
electrostatic discharge. · Always adhere to the safety measures applicable
when handling components at risk of being
damaged by electrostatic discharge.
On devices with a service slot cover, the cover is removed and attached as follows:
Notes: · The plastic washers (turquoise in the figure) act as a loss-
prevention device for the screws. · The seal (green in the figure) must be
inserted levelly into the groove around the edge of the
service slot cover. Torque for the screws: M = 2 Nm The retainer and the cable
grommet are removed as described in section 4.4.
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10.2 Replacing the CMOS battery
The CMOS battery has a life cycle of 3-5 years depending on the load applied.
Recommendation for use: To prevent unexpected plant downtime, as a precaution the CMOS battery should be replaced within the scope of the maintenance plan (e.g. every 3 years).
1. Remove the service slot cover (if present) as described in section 10.1. 2. First, remove the upper cover:
3. … and then the lower cover:
4. Carefully remove the battery.
CAUTION
Risk of short circuit! Do not use metal pliers or tweezers to remove or insert
the battery.
Re-installation is performed in the reverse order of removal. The battery type
to be used is: · Lithium battery CR2032 · ADS-TEC part number: DZ-SONS-04075-1
Pay attention to the polarity when inserting the battery. Please also note the
general information on batteries in section 2.8.
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10.3 Removing and installing the Hilscher netJACK module
10.3.1 Removal
Fully pull the pull tab out (e.g. using flat-nose pliers).
Pull the module out approx. 5 mm.
5 mm
Then, lift the module a bit to lift the metal brackets out of the circuit board. FYI: Section 10.3.3 shows how the metal brackets are inserted into the circuit board.
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10.3.2 Installation
· For modules in their original packaging: Remove the ESD protective cardboard
packaging. Do not touch the contacts!
· Move the pull tab into a central position.
· Insert the module so that the contacts point towards the circuit board.
· Lower the module approx. 5 mm from the edge of the housing so that the metal
brackets come to rest in the recesses in the circuit board. FYI: Section
10.3.3 shows how the metal brackets are inserted into the circuit board.
· Push the module in all the way with a slight pressure. Then, push the pull
tab in all the way.
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10.3.3 FYI: Fixing the module to the circuit board
The module is clamped onto the circuit board with four metal brackets.
The metal brackets must be inserted into the recesses in the circuit board:
… and finally, pushed onto the circuit board, where they will click into place
with a slight pressure. For the purposes of illustration, this image shows the
back of the circuit board (usually not visible) with the metal brackets fully
inserted:
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11 Dimensional drawings
11.1 MES9016
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11.2 MES9019
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11.3 MES9024
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11.4 Support arm
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12 Technical data
MES9016
MES9019
MES9024
Display – Brightness – Contrast ratio – Colours – LED backlight
Touch
15.6″ TFT full HD 450 nits (typ.) 800:1 (typ.) 16.2 million 50,000 h
PCAP multi-touch
18.5″ TFT full HD
500 nits (typ.) 1000:1 (typ.) 16.7 million 50,000 h
23.8″ TFT full HD
250 nits (typ.) 1000:1 (typ.) 16.7 million 30,000 h
Housing
Die-casting aluminium, powder-coated
Cooling
Passive Cooling, fanless
Processors
Intel® Celeron® 4305UE 2.0 GHz Dual Core Intel® CoreTM i5 8365UE 1.6 GHz Quad Core
RAM
Up to 32 GB DDR4 RAM
Mass storage *)
1 x 128 GB M.2 SSD 1 x 256 GB M.2 SSD 2 x 128 GB M.2 SSD, optionally
configurable as RAID 2 x 256 GB M.2 SSD, optionally configurable as RAID
*) Due to e.g. additional safety functions implemented by the SSD manufacturer, the available capacity of the mass storage may be slightly reduced.
Interfaces
4 x USB gen. 3.1 2 (max. 1 A per connection) 3 x Ethernet (10 / 100 / 1000 Mbit/s) DisplayPort++TM (1.2) On 24-VDC devices: 1 x digital input, 1 x digital output On 230-VAC devices: 1 x digital input Smart card reader for ADS-TEC Big-LinX®
Interfaces optional
HDBaseTTM transmitter Hilscher netJACK (excludes WLAN) WLAN/BT (excluding netJACK): Wi-Fi 6E 802.11ax and Bluetooth v5.3 with integrated antennas
Interfaces on the front side
Capacitive ON/OFF button (can be disabled using software) / SYS LED / RFID (optional)
Power supply DC variants
24 VDC ± 20% Celeron: max. 75 W Core i5: max. 120 W
24 VDC ± 20% Celeron: max. 85 W Core i5: max. 140 W
24 VDC ± 20% Celeron: max. 70 W Core i5: max. 125 W
Power supply AC variants
94…264 VAC Celeron: max. 75 W Core i5: max. 120 W
94…264 VAC Celeron: max. 85 W Core i5: max. 140 W
94…264 VAC Celeron: max. 70 W Core i5: max. 125 W
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MES9016
MES9019
MES9024
Perm. ambient temperature
In operation: 0 to +40°C For storage: -25 to +70°C
Protection class
Front side: IP65/rear side: IP20 or IP65 (with IP65 kit or tube adapter) Humidity: 5 to 95% non-condensing
Vibration/shock resistance
See Section 2.4.1 “Environmental conditions”
EMC
Class A (industrial sector) as per EN 61000-6-2/4
Dimensions
See section 11 “Dimensional drawings”
Operating system Windows 10 IoT Enterprise 2021 LTSC IGEL Linux
Weight
Approx. 5 kg
Approx. 6 kg
Approx. 8 kg
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13 Service & support
ADS-TEC and its partner companies offer you comprehensive maintenance and
support services, ensuring quick and competent support should you have any
questions or concerns with regard to ADSTEC products and equipment.
Because ADS-TEC products are also used by partner companies, these devices may
have customised configurations. Should any questions arise with regard to
these specific configurations and software installations, please contact them
as ads-tec will not be able to answer such questions.
ADS-TEC does not provide support services for any device that was not
purchased directly from ADSTEC. In this case, maintenance and support is
provided by the partner company.
13.1 ADS-TEC support
The ADS-TEC support team is available for inquiries from direct customers
between 8:30am and 5:00pm, Monday to Friday. The support team can be reached
via phone or e-mail: Phone: +49 7022 2522-202 E-mail: support.iit@ads-tec.de
Alternatively, you can contact us by completing a support form on our website
www.ads-tec.com. Our Support team will then get in touch with you as soon as
possible.
13.2 Company address
ads-tec Industrial IT GmbH Heinrich-Hertz-Str.1 72622 Nürtingen Germany
Phone: +49 7022 2522-0 E-mail: mailbox@ads-tec.de Home: www.ads-tec.com
© ads-tec Industrial IT GmbH · Heinrich-Hertz-Str. 1 · 72622 Nürtingen · Germany
References
- ADS-TEC
- Hilscher: The expert in industrial communication
- Hilscher: The expert in industrial communication
- ADS-TEC IIT - EU Konformität - ADS-TEC IIT
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