ADS-TEC MES9000 Series Industrial PCs Instruction Manual

June 12, 2024
ads-tec

ADS-TEC MES9000 Series Industrial PCs

ADS-TEC-MES9000-Series-Industrial-PCs

Product Information

  • Product Name: Industrial PCs MES9000 series
  • Version: 1.1
  • Last changed: 13.06.2023
  • Publisher: ads-tec Industrial IT GmbH
  • Phone: +49 7022 2522-0
  • Website: www.ads-tec.com
  • Email: mailbox@ads-tec.de

General Information about Documentation

  1. General information
  2. Explanation of safety instructions
  3. Relevant device documentation
  4. Symbols
  5. Data, figures, and modifications
  6. Trademarks
  7. Copyright

General Device Information

  • Manufacturer and contact details
  • Intended use
  • Improper use
  • Environmental conditions
  • Vibration/shock resistance
  • Conformity
  • Warranty/repairs
  • Limitation of liability
  • Treatment and disposal of batteries

Scope of Delivery
This section provides information about the contents of the product package.

Mechanical Installation

This section provides instructions for the mechanical installation of the product, including attaching to a VESA 100 interface, using a tube adapter, and attaching the IP65 kit.

Electrical Connections
This section provides instructions for the electrical connections of the product, including earthing concept, interfaces, and maximum cable lengths.

Commissioning
This section provides instructions for the initial setup and configuration of the device.

Features (some optional)
This section provides information about the features of the product.

Translation of the original instruction manual Version 1.1

Instruction manual

Industrial PCs MES9000 series
Last changed: 13.06.2023

MES9000 series – Instruction manual v1.1

2

Read these instructions carefully before using and store for future reference. These instructions contain important information about the product, in particular about its intended use, safety, installation, utilisation, maintenance and disposal. Hand over the instructions to the user following installation of the product, and pass the manual on to the new user if the product is resold. These instructions can be downloaded from: www.ads-tec.com in the download area.

Publisher

ads-tec Industrial IT GmbH

Heinrich-Hertz-Straße 1

72622 Nürtingen

Phone:

+49 7022 2522-0

Internet:

www.ads-tec.com

E-mail:

mailbox@ads-tec.de

© ads-tec Industrial IT GmbH · Heinrich-Hertz-Str. 1 · 72622 Nürtingen · Germany

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Contents

1 General information about documentation…………………………………………………………………….5

1.1 General information

5

1.2 Explanation of safety instructions

5

1.2.1 Structure of safety instructions

5

1.2.2 Explanation of signal words

6

1.3 Relevant device documentation

7

1.4 Symbols

7

1.5 Data, figures and modifications

7

1.6 Trademarks

8

1.7 Copyright

8

2 General device information …………………………………………………………………………………………9

2.1 Manufacturer and contact details

9

2.2 Intended use

9

2.3 Improper use

10

2.4 Environmental conditions

11

2.4.1 Vibration/shock resistance

12

2.5 Conformity

13

2.6 Warranty / repairs

14

2.7 Limitation of liability

14

2.8 Treatment and disposal of batteries

15

3 Scope of delivery……………………………………………………………………………………………………..16

4 Mechanical installation …………………………………………………………………………………………….17

4.1 Requirements

17

4.2 Attaching to a VESA 100 interface

17

4.3 Attaching using a tube adapter

18

4.4 Attaching the IP65 kit

22

4.4.1 Dimensions of the grommets

22

4.4.2 Dimensions of the retainer

23

4.4.3 Attaching the grommets

23

4.5 Attaching accessories

25

5 Electrical connections……………………………………………………………………………………………….26

5.1 Requirements

26

5.2 Earthing concept

27

5.3 Interfaces

28

5.3.1 Overview of the rear side (service slot)

28

5.3.2 Overview of the front side

29

5.3.3 Devices with 24 VDC power supply

30

5.3.4 Devices with an AC voltage supply

30

5.3.5 Digital input and output on 24-VDC devices

31

5.3.6 Digital input on AC devices

31

5.4 Maximum cable lengths

32

© ads-tec Industrial IT GmbH · Heinrich-Hertz-Str. 1 · 72622 Nürtingen · Germany

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6 Commissioning………………………………………………………………………………………………………..33

6.1 Requirements

33

6.2 Switching the device on

33

6.3 Configuring the device

34

6.4 Operating multiple monitors on an MES9000

35

6.4.1 Number

35

6.4.2 Windows display settings

35

6.4.3 Screen resolution on cloned displays

36

6.4.4 Displaying a start screen

36

7 Features (some optional)…………………………………………………………………………………………..37

7.1 DisplayPortTM

37

7.2 HDBaseTTM

37

7.3 Big-LinX® (IoT platform)

37

7.4 RAID system

38

7.5 WLAN/Wi-Fi

38

7.6 BluetoothTM

38

7.7 netJACK plug-in modules

39

7.8 RS232

40

7.9 Wake on LAN (WoL)

41

7.9.1 Settings in BIOS

41

7.9.2 Settings in the operating system (Windows 10)

42

8 Software / driver installation……………………………………………………………………………………..44

8.1 Initial installation of the operating system

44

8.2 Write protection

44

8.3 Installing Hilscher netJACK modules at a later date

44

9 Cleaning…………………………………………………………………………………………………………………44

10 Maintenance…………………………………………………………………………………………………………..45

10.1 Opening and closing the service slot

46

10.2 Replacing the CMOS battery

47

10.3 Removing and installing the Hilscher netJACK module

48

10.3.1 Removal

48

10.3.2 Installation

49

10.3.3 FYI: Fixing the module to the circuit board

50

11 Dimensional drawings ………………………………………………………………………………………………51

11.1 MES9016

51

11.2 MES9019

52

11.3 MES9024

53

11.4 Support arm

54

12 Technical data…………………………………………………………………………………………………………55

13 Service & support…………………………………………………………………………………………………….57

13.1 ADS-TEC support

57

13.2 Company address

57

© ads-tec Industrial IT GmbH · Heinrich-Hertz-Str. 1 · 72622 Nürtingen · Germany

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General information about documentation

General information
The purpose of this instruction manual is to ensure the safe and efficient use of type MES9000- industrial PCs, hereinafter referred to as the “device”. All of the safety instructions and handling instructions given in the manual must be obeyed in order to ensure that work is carried out safely. All users must read this instruction manual and have access to it at all times. The original version of this instruction manual was written in German. All non-German versions of this instruction manual are translations of the German instruction manual.

Explanation of safety instructions

Structure of safety instructions
The signal word classifies the hazard. Reference to the type/consequences and source of the hazard is made underneath the signal word. Instructions for preventing the hazard are identified by an arrow ().
DANGER
Type and source of the hazard! Possible consequences if the hazard is disregarded Measures for avoiding the hazard

© ads-tec Industrial IT GmbH · Heinrich-Hertz-Str. 1 · 72622 Nürtingen · Germany

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1.2.2 Explanation of signal words

DANGER
Indicates an imminent danger. If not avoided, death or severe injury will result.

WARNING
Indicates a possible danger. If not avoided, death or severe injury could result.

CAUTION
Indicates a possible danger. If not avoided, light or minor injuries could result.

ATTENTION
Indicates a possibly damaging situation. If not avoided, the system or something in its surroundings could be damaged.

Recommendation for use: Indicates terms and/or conditions that strictly need to be observed to ensure optimised and/or zero-defect operation. Tips and suggestions for the efficient use of the device and software optimisation are also provided.

© ads-tec Industrial IT GmbH · Heinrich-Hertz-Str. 1 · 72622 Nürtingen · Germany

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Relevant device documentation
The following documents are decisive to device setup and operation:
· This instruction manual: contains information for installation, commissioning and operation of the device along with technical data.
· Website: You can download the instruction manual as well as drivers, software, user manuals, leaflets and flyers from the Download area of our website www.ads-tec.com.

Symbols
Symbol Meaning Label on batteries and electronic devices. They may not be disposed of with household waste, but must rather be disposed of separately. Used batteries and electronic devices must be returned to the point of sale or a disposal system.
Symbol for the protective earth connection (PE)
Symbol for the functional earth connection (FE)
Symbol for hot surface

1.5 Data, figures and modifications
All data, text and figures were prepared to the best of our knowledge. They do not represent any assurance for the properties themselves. Despite taking utmost care, no liability can be assumed for accuracy, completeness and actuality of the information. Subject to changes.

© ads-tec Industrial IT GmbH · Heinrich-Hertz-Str. 1 · 72622 Nürtingen · Germany

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Trademarks
It is noted that any software and/or hardware trademarks and any company brand names mentioned in this documentation are all subject to the general trademark protection rights. Big-LinX® and X-Remote® are registered trademarks of ADS- TEC. All other used third-party trademarks are hereby acknowledged. In the case of trademark infringement, ADS-TEC reserves the right to exercise all rights.

Copyright
This instruction manual is protected by copyright. For the authorised user, simple usage rights are granted within the scope of the intent of the contract. Any modified use or exploitation of the provided content, particularly duplication, modification or publishing in whatever form is permitted only with the prior consent of ADS-TEC. In the case of copyright infringement, ADS-TEC reserves the right to exercise all rights.

© ads-tec Industrial IT GmbH · Heinrich-Hertz-Str. 1 · 72622 Nürtingen · Germany

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General device information

Manufacturer and contact details
The manufacturer of the device is ads-tec Industrial IT GmbH. The company is referred to in the following as ADS-TEC.
ads-tec Industrial IT GmbH Heinrich-Hertz-Str.1 72622 Nürtingen Germany
Phone: +49 7022 2522-0 E-mail: mailbox@ads-tec.de Web: www.ads-tec.com

Intended use
The device is used for the visualisation and control of a wide range of processes on systems and machines in various application environments.
In combination with the optional IP65 kit or the also optional support arm adapter, the device can also be used in wet and dusty production environments.
The operator alone shall be responsible for ensuring that all operator obligations are observed and for complying with any technical or statutory amendments that may arise.
Installation, commissioning and operation may only be performed by qualified and trained personnel.
Intervention by the user is required only for performing the actions described in this document. Should any further modifications be required, it is necessary to consult either with the manufacturer directly or with service personnel authorised by the manufacturer.
The device must be de-energised during service work. Appropriate measures must be taken to prevent electrostatic discharges on components.
The device is only to be assembled, installed and operated within the permissible specifications. Use in non-specified environments is prohibited.

© ads-tec Industrial IT GmbH · Heinrich-Hertz-Str. 1 · 72622 Nürtingen · Germany

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2.3 Improper use
Operation other than or beyond that described for the device shall be deemed improper use.
The device is not allowed to be used to control vehicles or for applications for which further approvals beyond the manufacturer’s declaration are necessary, e.g. applications with explosion hazard, medical technology and shipping industry.
The device does not support any safety functions of functional safety. Do not use the device to evaluate safety-relevant data in order to bring a system to a safe state.
The device must not be put into operation in the case of transport damage or nonconformity with the specifications and must be taken out of operation in the case of changing conditions.
In the case of improper use, ADS-TEC shall not accept responsibility or liability for injury or damage that is directly or indirectly attributable to the handling of the device.
If the device is opened up by an unauthorised person, the user may be subject to hazards and the warranty is invalidated.
Should the device have evident signs of damages caused, e.g., by improper operation or storage conditions or due to improper use or handling, it must be shut down immediately. Ensure that it is secured against being started up accidentally.
The device can be damaged as a result of unauthorised mechanical modifications. Make sure that the device is not drilled, chiselled or perforated and its exterior shape and design is not modified in any way!

© ads-tec Industrial IT GmbH · Heinrich-Hertz-Str. 1 · 72622 Nürtingen · Germany

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2.4 Environmental conditions

ATTENTION
Damage caused by heat! If the device is exposed to sunlight or any other light or heat source, it can overheat and suffer damage. Do not expose the device to direct radiation by sunlight or any other light or heat source!

ATTENTION
Damage caused by condensation! If a cold device comes into contact with warm ambient air, condensation may form. Switch on the device only after it has acclimated to the ambient temperature.

The device must be operated under the environmental conditions specified in the technical data. Failure to observe any one of these conditions will invalidate the warranty of the device. ADS-TEC cannot be held liable for any damages arising from improper use and handling.

© ads-tec Industrial IT GmbH · Heinrich-Hertz-Str. 1 · 72622 Nürtingen · Germany

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2.4.1 Vibration/shock resistance
The vibration/shock resistance tests were performed as follows:
Vibration near machines or conveyor belts
– DUT: functional device – Test standard: EN 60068-2-6 – Mode of vibration: Sine – Test axes: X / Y / Z – Frequency: 5…200 Hz – Change in frequency: + 1 octave/min – Deflection: 3 mm – Amplitude: 10 m/s² – Test duration: 2 h per axis – DUT status: DUT electrically in operation – Test criterion: Visual inspection after the test and functionality of the DUT during and after the
test

Shock resistance near machines or conveyor belts
– DUT: functional device – Test standard: EN 60068-2-27 – Shock form: semi- sinusoidal – Test axes: +X / -X / +Y / -Y / +Z / -Z – Amplitude: 250 m/s² – Duration: 11 ms – Pre-/Post-compensation: 7% – Test duration: 10 shocks per direction and axis – DUT status: DUT electrically in operation – Test criterion: Visual inspection after the test and functionality of the DUT during and after the
test

© ads-tec Industrial IT GmbH · Heinrich-Hertz-Str. 1 · 72622 Nürtingen · Germany

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2.5 Conformity

The manufacturer hereby declares that the product described in this instruction manual complies with all relevant stipulations of the following European directives: · 2011/65/EU RoHs Directive · 2014/30/EU EMC Directive (only devices without WLAN) · 2014/53/EU RED Directive (only devices with WLAN) · EC 1907/2006 REACH Regulation
The device is a Class A device (industrial sector). Class A may cause interference when used in residential environments. The EU conformity declaration is available for download at https://www.ads-tec- iit.com/support/eukonformitaetserklaerung

Recommendation for use:
For full compliance with the EMC legislation, all components and cables used for device connection must also be compliant with these requirements. It is therefore necessary to employ BUS and LAN cables with shielded connectors and these must be installed as per the instructions contained in the respective instruction manuals.

© ads-tec Industrial IT GmbH · Heinrich-Hertz-Str. 1 · 72622 Nürtingen · Germany

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2.6 Warranty / repairs
During the device warranty period, any repairs must only be performed by the manufacturer or by service personnel that has been authorised by the manufacturer.

2.7 Limitation of liability
ADS-TEC shall not be liable for personal injury, property damage or damage caused to the device as well as consequential damage that is/was the result of non-compliance with this instruction manual, improper use of the device, repairs and other actions on the device by unqualified electricians and electricians not certified by ADS-TEC, or that is/was the result of using unapproved replacement parts. Failure to observe the maintenance intervals shall also result in exclusion from liability. Furthermore, it is strictly forbidden to make any unauthorised alterations or technical modifications to the device.

© ads-tec Industrial IT GmbH · Heinrich-Hertz-Str. 1 · 72622 Nürtingen · Germany

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2.8 Treatment and disposal of batteries
This device contains a lithium battery for supplying the system clock with power as long as the supply voltage is not connected. The battery has a life cycle of 3-5 years depending on which load is applied.

Recommendation for use: To prevent unexpected plant downtime, as a precaution the CMOS battery should be replaced within the scope of the maintenance plan (e.g. every 3 years).
· For more information, see section 10.2 Replacing the CMOS battery

The used battery should be disposed of in accordance with local legal regulations.

WARNING
Hazard due to explosion Danger of explosion if using incorrect battery types. Use the battery type recommended by the manufacturer.
ATTENTION
Damage to the battery Incorrect handling of the battery can cause it to be damaged or destroyed. Lithium batteries should not be exposed to fire, soldered, recharged, opened, short-circuited, reversed or heated above 100 °C and they should be disposed of properly as well as protected against sunlight, humidity and condensation!
ATTENTION
Hazard due to thermal loads The more the battery is exposed to higher temperatures, the faster it ages. Operate the device within its specifications.

© ads-tec Industrial IT GmbH · Heinrich-Hertz-Str. 1 · 72622 Nürtingen · Germany

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3 Scope of delivery
Check that the contents of the package are intact: If there are signs of damage, please contact the manufacturer immediately. The device must not be put into operation. Check that the contents of the package are complete and match your order:
– 1 x device – 1 x 5-pin connector for power supply and for digital input/output on DC devices – 1 x power supply cable with 2-pin connector for power supply on AC devices – 1 x 2-pin connector for digital input on AC devices – Quick-start guide – Accessories according to order/delivery note, e.g. an IP65 kit or a tube adapter

© ads-tec Industrial IT GmbH · Heinrich-Hertz-Str. 1 · 72622 Nürtingen · Germany

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4 Mechanical installation
4.1 Requirements

The external device dimensions are given in Section 11 Dimensional drawings.

4.2 Attaching to a VESA 100 interface
The device can be attached to the VESA 100 interface on the rear side. – Horizontal and vertical distance between the screw holes: 100 mm – Thread: M6, torque: 3.5 Nm (recommended) – Screw-in depth in the threaded bushings: max. 7 mm

© ads-tec Industrial IT GmbH · Heinrich-Hertz-Str. 1 · 72622 Nürtingen · Germany

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4.3 Attaching using a tube adapter
1. Deburr the end of your support tube (diameter 48.3 mm). 2. Stick the drilling template around the end of the support tube so that the holes to be drilled are
located on the rear side of the tube. Next, drill two 4-mm holes:

3. Twist off the sealing sleeve:

4. Apply a suitable lubricant to the seal and the tube end to make it easier to slide on the sealing sleeve (e.g. soap or fitting grease, depending on the application type).
5. Slide the sealing sleeve onto the tube and check again that the seal is seated correctly. Then, add the spacer ring.
© ads-tec Industrial IT GmbH · Heinrich-Hertz-Str. 1 · 72622 Nürtingen · Germany

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6. Check that the seal, which is marked in turquoise in the figure, is seated correctly. Next, screw the flange onto the device:

7. Remove the threaded pins: 2.5 mm

8. Route all of the required cable lines through the tube adapter and the tube. 35.5 mm

35.1 mm

16.2 mm

© ads-tec Industrial IT GmbH · Heinrich-Hertz-Str. 1 · 72622 Nürtingen · Germany

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9. Attach the tube adapter to the tube:

10. Align all of the parts so that the holes in the tube and in the tube adapter are positioned on top of one another and the threaded pins can be screwed in again.
2.7 Nm 11. Lubricate the upper seal with a thin layer of a suitable lubricant (e.g. soap, fitting grease or
penetrating oil, depending on the application).
© ads-tec Industrial IT GmbH · Heinrich-Hertz-Str. 1 · 72622 Nürtingen · Germany

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12. Slide on the sealing sleeve:

… and turn it until it is sufficiently tight:

Recommendation for use: In the first step, the nut is used to eliminate any remaining play (looseness). It is turned until the tube adapter sits on the device without any play. The nut can then be turned further to adjust the turning resistance.
The process for attaching the service slot cover is described in section 10.1.
© ads-tec Industrial IT GmbH · Heinrich-Hertz-Str. 1 · 72622 Nürtingen · Germany

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4.4 Attaching the IP65 kit
4.4.1 Dimensions of the grommets
The IP65 kit includes two grommets through which cables can be routed. The grommets have different hole diameters and should be used as required. Type 1: 2 x hole 5…7 mm; 2 x hole 3…5 mm

Type 2: 3 x hole 5…7 mm; 1 x hole 3…5 mm

© ads-tec Industrial IT GmbH · Heinrich-Hertz-Str. 1 · 72622 Nürtingen · Germany

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4.4.2 Dimensions of the retainer

4.4.3 Attaching the grommets
1.) Route all of the required cable lines through the opening in the device, the cable grommet and the retainer.

2.) When doing so, pay attention to – the different hole diameters in the supplied grommets as specified in section 4.4.1, – the top/bottom marking on the grommets, – the correct alignment of the retainer and the grommets: the protrusions must sit in the grooves of the device opening.
© ads-tec Industrial IT GmbH · Heinrich-Hertz-Str. 1 · 72622 Nürtingen · Germany

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3.) Insert the appropriate rubber plugs into any holes that are not required. 4.) Press the grommet into the opening in the device. 5.) Press the retainer against the grommet and tighten the two screws.
Torque M = 3,5 Nm

The process for attaching the service slot cover is described in section 10.1.

© ads-tec Industrial IT GmbH · Heinrich-Hertz-Str. 1 · 72622 Nürtingen · Germany

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4.5 Attaching accessories
On the top and bottom of the device, there are threaded holes into which the optional screw-in sleeves can be screwed if required.

Installing the screw-in sleeves: The sleeves must be screwed into the housing with a torque of M = 8.5 ± 0.5 Nm. The external thread has an encapsulated adhesive coating that ensures lasting hold. Once the adhesive has cured, the part is not intended to be removed.
Using the internal thread of the sleeves to attach accessories: · Internal diameter: M6 · Max. screw-in depth in the sleeve: 7 mm · Torque: M = 8 Nm
© ads-tec Industrial IT GmbH · Heinrich-Hertz-Str. 1 · 72622 Nürtingen · Germany

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5 Electrical connections
5.1 Requirements

WARNING
Hazard due to electric shock with fatal consequences
With device variants with an AC voltage supply, the electrical connection must be performed by a specialist electrical engineer.
Before commissioning, a protective earth conductor test must be carried out according to VDE 0701/0702 to ensure that the protective earth is functioning optimally.

ATTENTION
Damage due to electrostatic discharge! Damage to the device can be caused by electrostatic discharge. · Always adhere to the safety measures applicable when handling components at risk of being
damaged by electrostatic discharge.
ATTENTION
Damage to the electronics! The electronics can be damaged if connectors are connected or disconnected while power is still being applied. · Make sure that no power is being applied when connecting and disconnecting connectors.

© ads-tec Industrial IT GmbH · Heinrich-Hertz-Str. 1 · 72622 Nürtingen · Germany

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5.2 Earthing concept
The earthing concept essentially depends on the installation site and must be planned and implemented by a specialist electrical engineer.
The following are provided on the device: · only on 24-VDC devices: An FE connection in the power supply connector as EMC filter reference
potential,
ATTENTION
This connection is necessary in order to comply with EMC requirements.

· on 24-VDC and AC devices: A PE earthing lug in the service slot.

Recommendation for use:
When possible, FE and PE should be connected to the central earthing rail via separate cable lines.
Conductor cross sections for single-wire cable lines: · PE: Up to a maximum cable line length of 5 m: AWG 17 ( 1 mm2). Optimal: AWG 13 ( 2.5
mm2). The cable colour must be green-yellow and the effectiveness of the protective earthing must be confirmed by carrying out a protective earth conductor test according to VDE 0701/0702. · FE: AWG 18 ( 0.75 mm2). The cable colour must not be green-yellow.

© ads-tec Industrial IT GmbH · Heinrich-Hertz-Str. 1 · 72622 Nürtingen · Germany

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5.3 Interfaces
5.3.1 Overview of the rear side (service slot)
Example illustration. Position assignments may differ depending on the version:

1

2

3

4

5 67 8

No.

Description

1

Protective earth (PE) connection, see section 5.2

2

Power supply and, depending on the device variant, digital input/output,

On 24-VDC devices: See sections 5.3.3 and 5.3.5

On AC devices: See sections 5.3.4 and 5.3.6

3

Options at this position:

– Hilscher netJACK for fieldbus and real-time Ethernet systems, see section 7.7

– RS232, see section 7.8

4

3 x LAN (RJ45). Controllers used: LAN 1: i219-V / LAN2 & LAN3: i210

For “Wake on LAN”: see section 7.9

5

4 x USB gen. 3.2

6

DisplayPort++TM (1.2)

7

Optional in this position: HDBaseT transmitter (RJ45), see section 7.2

8

Slot for Big-LinX® smart card, see section 7.3

© ads-tec Industrial IT GmbH · Heinrich-Hertz-Str. 1 · 72622 Nürtingen · Germany

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5.3.2 Overview of the front side

1

2

3 4

No.

Description

1

Optional: USB slot

2

Optional: RFID reader

3

ON/OFF button

(can be enabled and disabled in the Configuration Center)

4

SYS LED (only visible with the ON/OFF button disabled)

© ads-tec Industrial IT GmbH · Heinrich-Hertz-Str. 1 · 72622 Nürtingen · Germany

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5.3.3 Devices with 24 VDC power supply

DO

Digital output 24 VDC

DI

Digital input 24 VDC

0V

Reference potential

FE

Functional earth

V+

+24 VDC ± 20%

DO DI 0V FE V+
(The figure shows the socket inside the device)

Conductor cross sections: V+ / FE / 0V: AWG 18 ( 0.75 mm2)

The permissible voltage tolerances and the maximum values for the power consumption can be found in section 12 Technical data.

5.3.4 Devices with an AC voltage supply

N / L 0V
DI

AC voltage
Reference potential of the digital input
Digital input +24 VDC ± 20 %

N L

0V DI

(The figure shows the socket inside the device)

The permissible voltages and the maximum values for the power consumption can be found in section 12 Technical data.
A supply line with conductor cross sections of 1 mm2 is provided and can be used for the power supply. If you assemble your own cable, we recommend the following: – Cable end sleeves: 8 mm in length with approval corresponding to the area of application.
Examples: Panduit FSD77-8-D or Klauke 4708 – Blade terminal for PE wires: 6.3 x 0.8 mm without junction with approval corresponding to the area
of application. Examples: JST FVDDF1.25-250A or Klauke 720

© ads-tec Industrial IT GmbH · Heinrich-Hertz-Str. 1 · 72622 Nürtingen · Germany

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5.3.5 Digital input and output on 24-VDC devices
Digital output Type 3 according to IEC61131 (no self-diagnostic function) 0 signal = 0 V (high impedance) / 1 signal = 24 VDC, max. 30 mA. Reverse voltage polarity protection. Automatic restart after fault state (e.g. after short circuit at output). Initialisation time: 150 ms from device switch-on
Digital input Type 3 according to IEC61131 0 signal: < 8.7 VDC / 1 signal: > 10.95 VDC / 8.7…10.95 VDC = undefined (hysteresis) Current: Max. 2.7 mA
Schematic circuit diagram

The digital inputs and outputs can be configured in the Configuration Center, and can be read in or out and integrated into user programs using the program library adsXtern.dll (ADS-TEC External User Library). · Contact ADS-TEC support for further information.
5.3.6 Digital input on AC devices
Type 3 according to IEC61131 0 signal: < 8.7 VDC / 1 signal: > 10.95 VDC / 8.7…10.95 VDC = undefined (hysteresis) Current: Max. 2.7 mA Electrically isolated from the rest of the electronics
The digital input can be configured in the Configuration Center, and can be read in or out and integrated into user programs using the program library adsXtern.dll (ADS-TEC External User Library). · Contact ADS-TEC support for further information.
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5.4 Maximum cable lengths

Recommendation for use: Note the maximum cable lengths for the respective application type.

The maximum length of cables which can be used to connect the monitor and computer is: – HDMI up to max. 15 m – DisplayPort up to max. 10 m – USB 2.0 up to max. 15 m (with active hubs, otherwise 5 m)
For long distances between the display and the computer, you will need the HDBaseT version: – HDBaseTTM up to max. 100 m, see also Section 7.2

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6 Commissioning
6.1 Requirements
WARNING
Hazard due to electric shock with fatal consequences Before commissioning a device with an AC voltage supply, a protective earth conductor test must be carried out according to VDE 0701/0702 to ensure that the protective earth is functioning optimally.

ATTENTION
Hazard due to condensation Damage to electronic components caused by condensation resulting from temperature fluctuations. · Switch on the device only after it has acclimated to the ambient temperature.
6.2 Switching the device on
By default, the device can be started using the capacitive button on the front side of the device. To do so, the button must be pressed and held for at least 1 s, depending on the configuration in the Configuration Center:

The button has a blue-grey LED and indicates the following states: – LED lights up grey: Device is being supplied with power but is switched off. – LED lights up blue: Device is on. – LED flashes blue-grey: Device is in an energy- saving state.
This button can be activated and deactivated in the Configuration Center.
Alternatively, the device starts when the power supply is switched on. For this to happen, the “Autostart” function must have been enabled in the Configuration Center (see the following section).
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6.3 Configuring the device
After start-up there is an icon on the Windows Desktop that can be used to call up the ADS-TEC Configuration Center.
Important: To be able to configure settings, you will need to start the Configuration Center with administrator rights (right-click with mouse and select “Run as administrator” from the context menu).

The Configuration Center can be used to make a number of settings, e.g.: – Behaviour of the ON/OFF pushbutton – Disabling of the USB interfaces – Write- protection of the mass storage or parts of it – Configuring a soft keyboard – Enabling or disabling radio modules (= wireless devices) – Many other modules that are already available or in preparation

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6.4 Operating multiple monitors on an MES9000
6.4.1 Number
Up to three monitors can be operated in parallel: – the integrated display of the MES9000, – a full HD monitor on the DP connection of the MES9000, – a full HD monitor via HDBaseT.
Tip: Using the X-Remote® software from ADS-TEC, you can clone a desktop to up to 8 computers and, thanks to clearly regulated access rights, operate it alternately from each of the computers.

6.4.2 Windows display settings
Possible display arrangements when using the “Display settings” integrated in Windows: a) Extend the desktop to all three displays (no cloning). b) Duplicate the desktop on 1 and 2 (desktop clone); have monitor 3 as an extended desktop. c) Duplicate the desktop on 1 and 3 (desktop clone); have monitor 2 as an extended desktop.
Notes: – Open the Windows display settings via:
Desktop -> right mouse-key -> Display settings – The settings on the “Display settings” page always relate to the monitor(s) selected above.

– You can adjust the arrangement of the monitors to meet your requirements by dragging and dropping.

– To switch from one clone mode to the other (b->c or c->b), you must first switch to the display extended across three monitors.

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6.4.3 Screen resolution on cloned displays
When clones are created, the operating system automatically uses the lowest common value for the screen resolution.

Recommendation for use: For connection in parallel, only use full HD monitors with 1920 x 1080 px.

6.4.4 Displaying a start screen
Regarding the display of a boot screen, the following applies: · Aside from on the integrated screen, a boot screen is only shown on monitors that are connected via DisplayPort.
Regarding the display of the login screen, the following applies: · The login screen is only displayed on the integrated display of the MES9000 and on other monitors that have been configured as clones. · Monitors that are configured as an extended desktop are supplied with a picture signal by the operating system only once you have logged in successfully.

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7 Features (some optional)
7.1 DisplayPortTM
The devices have a DisplayPort connection in version DisplayPort++TM (1.2) as standard for data transmission to a monitor.

7.2 HDBaseTTM

With HDBaseTTM, the connection between the computer and monitor is established using a LAN cable with RJ45 plugs. The distances that can be bridged depend on the network infrastructure used:
· with a CAT6a patch cable without sockets etc.: max. 70 m · with a Cat. 7 or 7a LAN installation cable + sockets + two 1 m patch cables: max. 100 m
Status indicators of the transmitter module The two LEDs in the connector indicate various system states:

HDCP HDBT

LED signal Flashing red Illuminates red On Off

Action No active encryption Encryption active Connection present No connection present

HDCP = High-bandwidth Digital Content Protection; HDBT = HDBaseTTM

7.3 Big-LinX® (IoT platform)
Big-LinX is a versatile and scalable platform for different IoT applications.
· To establish a connection to the Big-LinX cloud, insert the Big-LinX smart card into the slot labelled SIM. To pull the drawer out: press the yellow button with a ballpoint pen or the like.

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7.4 RAID system
The device supports two separate SSD mass storage devices that can be used together with the help of RAID technology (RAID = redundant array of independent disks).
To use this function, two type M.2 2242 Key M SSD cards with a SATA interface are required. NVMe cards with a PCIe interface cannot be used.
Supported options:
· RAID level 0 striping: this RAID variant is recommended when a large data storage system with high data access speeds is required. Since the data are not stored redundantly, this level is only recommended if data loss will not result in serious consequences, e.g. because the data can be recovered easily if a storage medium fails.
· RAID level 1 mirroring: both mass storage devices redundantly store the same data in this case. If a mass storage device fails, usually no data is lost and the defective mass storage device can easily be replaced. The total storage size corresponds to the smallest of the individual storage devices used.

The desired RAID level must be specified when placing the order.

7.5 WLAN/Wi-Fi
This optional function uses the resources provided by the respective operating system and an internal antenna.
7.6 BluetoothTM
Devices with WLAN also have Bluetooth, which allows e.g. the connection of a mouse or headphones. This function uses the resources provided by the respective operating system and an internal antenna.

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7.7 netJACK plug-in modules
The netJACK plug-in modules from Hilscher make it possible to connect the device with all common fieldbus and real-time Ethernet systems, such as PROFIBUS® DP, PROFINET® IO, CANopen®, EtherCAT®, EtherNet/IPTM, POWERLINK, Sercos® and many more.
Connection to the device (i.e. the host system) is provided by PCI Express.

Manufacturer’s model number:

Type NJ 100EN-DN NJ 100EN-CO NJ 100EN-DP NJ 100EN-RE

Protocols DeviceNet CANopen PROFIBUS EtherCAT, EtherNet/IP, Open Modbus/TCP, POWERLINK, PROFINET, VARAN, Sercos

Information on installing and removing the modules can be found in section 10.3. The procedure for installing the drivers is described in section 8.3. Detailed information, manuals and software for the individual modules are available at www.hilscher.com

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7.8 RS232
Hardware configuration

Pin 2 RxD Pin 3 TxD Pin 5 GND

(The figure shows the socket inside the device)

Receive Data – Data reception cable line
Transmit Data – Transmission cable line
Ground – Reference potential

From the perspective of the device: Input
Output

Configuration of the “WhlHsUart” driver
As of 12/2021, the following IOCTLs are implemented in the driver for the RS232 interface:
– IOCTL_UARTTESTTOOL_OPEN – IOCTL_UARTTESTTOOL_CLOSE – IOCTL_SERIAL_SET_BAUD_RATE – IOCTL_SERIAL_GET_BAUD_RATE – IOCTL_SERIAL_SET_MODEM_CONTROL – IOCTL_SERIAL_GET_MODEM_CONTROL – IOCTL_SERIAL_SET_LINE_CONTROL – IOCTL_SERIAL_GET_LINE_CONTROL – IOCTL_SERIAL_SET_CHARS – IOCTL_SERIAL_GET_CHARS – IOCTL_SERIAL_SET_HANDFLOW – IOCTL_SERIAL_GET_HANDFLOW – IOCTL_SERIAL_GET_MODEMSTATUS – IOCTL_SERIAL_GET_DTRRTS – IOCTL_SERIAL_GET_MODEMSTATUS – IOCTL_SERIAL_GET_COMMSTATUS – IOCTL_SERIAL_GET_PROPERTIES – IOCTL_SERIAL_SET_FIFO_CONTROL – IOCTL_SERIAL_GET_STATS – IOCTL_SERIAL_CLEAR_STATS – IOCTL_SERIAL_PURGE – IOCTL_SERIAL_SET_TIMEOUTS
As the IOCTLs IOCTL_SERIAL_SET_WAIT_MASK and IOCTLSERIAL WAIT_MASK have not been implemented in this version of the driver, it does not generate events such as RXCHAR, RXFLAG, TXEMPTY, CTS, DSR, RLSD, BREAK, ERR, RING, PERR. For this reason, user programs should not wait for events; instead, they should poll the data via read operations.
Detailed instructions for the driver “WhlHsUart” can be requested from ADS-TEC support.

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7.9 Wake on LAN (WoL)
This function can be used for event-driven start-up of “sleeping” computers on the local network, such as for running updates at night.
The interfaces LAN1 … LAN 3 are available for this purpose:

The computer must be in one of the following ACPI states) in order to wake up via WoL: – State S5: computer is shut down, voltage is present – State S3: energy-saving (“sleep”) state – State S4: hibernate state
) Advanced Configuration and Power Interface
7.9.1 Settings in BIOS
The following setting must be active to enable the use of WoL: In the standard BIOS (press the [Del] key several times when starting):
– ads-tec Settings / LAN1 (i219) Wake on LAN Enable / Enabled
If the network stack has been activated, the following settings are also required: – ads-tec Settings / Intel® I210 Gigabit Network Connection [MAC1] / NIC Configuration / Wake on LAN: Enabled – ads-tec Settings / Intel® I210 Gigabit Network Connection [MAC2] / NIC Configuration / Wake on LAN: Enabled

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7.9.2 Settings in the operating system (Windows 10)
In Device Manager under “Network adapters”, open the properties dialogue box of the Ethernet controller for the LAN connector being used (the example here is for LAN1):

Make the following settings on the “Advanced” tab: 1. Enable “PME” (“Power Management Events”):
2. Enable “Magic Packet”:

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3. Disable “Wake on Link Settings”:

4. On the Power Management tab: “Allow the device to wake the computer”:

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8 Software / driver installation
8.1 Initial installation of the operating system
The devices are delivered with a pre-installed operating system depending on the client’s specifications. If the mass storage has been reformatted, the operating system can be reinstalled by using one of the existing interfaces (alternatively via USB or PXE). The files required for this (image, driver and firmware), along with a detailed description of the procedure, can be obtained from ADS-TEC support on request.
8.2 Write protection
If the mass storage or parts of it have been write-protected in the Configuration Center, this write protection must be removed again before changes are made to the software installation. Unified Write Filter After the software installation has been changed, the write protection must be set again and the device restarted.
8.3 Installing Hilscher netJACK modules at a later date
If these modules are installed at a later date, a driver must be installed and can be found in the following directory: C:DriversFieldbusHilscher From there, start the cifX Device Driver Setup. After successful installation, the device will appear in the device manager as cifX Communication Interface.

9 Cleaning
Clean the device using some glass cleaner on a soft cloth.

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10 Maintenance

WARNING
Hazard due to electric shock with fatal consequences Before performing maintenance work on device variants with an AC voltage supply,
· the power supply must be switched off and · secured to prevent it being accidentally switched back on. When doing so, comply with the five safety rules of electrical engineering according to DIN VDE 0105-100 or corresponding national regulations and laws.

CAUTION
Burns and shock caused by hot surfaces Touching hot surfaces can cause burns. In addition, unexpected contact can cause uncontrolled movements as a result of shock. · Allow the device to cool down before performing service work. · Wear suitable gloves as required.
CAUTION
Personal injuries and damage to property through improper use All service work performed on the device must be performed only under safe, secure and de- energised conditions!

ATTENTION
Damage to device caused by electrostatic discharge Always adhere to the safety measures applicable when handling components at risk of being damaged by electrostatic discharges in accordance with EN 61340-5-1/-2.

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10.1 Opening and closing the service slot
ATTENTION
Damage due to electrostatic discharge! Damage to the device can be caused by electrostatic discharge. · Always adhere to the safety measures applicable when handling components at risk of being
damaged by electrostatic discharge.

On devices with a service slot cover, the cover is removed and attached as follows:

Notes: · The plastic washers (turquoise in the figure) act as a loss- prevention device for the screws. · The seal (green in the figure) must be inserted levelly into the groove around the edge of the
service slot cover. Torque for the screws: M = 2 Nm The retainer and the cable grommet are removed as described in section 4.4.
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10.2 Replacing the CMOS battery
The CMOS battery has a life cycle of 3-5 years depending on the load applied.

Recommendation for use: To prevent unexpected plant downtime, as a precaution the CMOS battery should be replaced within the scope of the maintenance plan (e.g. every 3 years).

1. Remove the service slot cover (if present) as described in section 10.1. 2. First, remove the upper cover:

3. … and then the lower cover:

4. Carefully remove the battery.
CAUTION
Risk of short circuit! Do not use metal pliers or tweezers to remove or insert the battery.
Re-installation is performed in the reverse order of removal. The battery type to be used is: · Lithium battery CR2032 · ADS-TEC part number: DZ-SONS-04075-1
Pay attention to the polarity when inserting the battery. Please also note the general information on batteries in section 2.8.
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10.3 Removing and installing the Hilscher netJACK module
10.3.1 Removal
Fully pull the pull tab out (e.g. using flat-nose pliers).

Pull the module out approx. 5 mm.

5 mm

Then, lift the module a bit to lift the metal brackets out of the circuit board. FYI: Section 10.3.3 shows how the metal brackets are inserted into the circuit board.

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10.3.2 Installation
· For modules in their original packaging: Remove the ESD protective cardboard packaging. Do not touch the contacts!

· Move the pull tab into a central position.

· Insert the module so that the contacts point towards the circuit board.
· Lower the module approx. 5 mm from the edge of the housing so that the metal brackets come to rest in the recesses in the circuit board. FYI: Section 10.3.3 shows how the metal brackets are inserted into the circuit board.
· Push the module in all the way with a slight pressure. Then, push the pull tab in all the way.
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10.3.3 FYI: Fixing the module to the circuit board
The module is clamped onto the circuit board with four metal brackets.

The metal brackets must be inserted into the recesses in the circuit board:
… and finally, pushed onto the circuit board, where they will click into place with a slight pressure. For the purposes of illustration, this image shows the back of the circuit board (usually not visible) with the metal brackets fully inserted:

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11 Dimensional drawings
11.1 MES9016

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11.2 MES9019

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11.3 MES9024

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11.4 Support arm

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12 Technical data

MES9016

MES9019

MES9024

Display – Brightness – Contrast ratio – Colours – LED backlight
Touch

15.6″ TFT full HD 450 nits (typ.) 800:1 (typ.) 16.2 million 50,000 h
PCAP multi-touch

18.5″ TFT full HD
500 nits (typ.) 1000:1 (typ.) 16.7 million 50,000 h

23.8″ TFT full HD
250 nits (typ.) 1000:1 (typ.) 16.7 million 30,000 h

Housing

Die-casting aluminium, powder-coated

Cooling

Passive Cooling, fanless

Processors

Intel® Celeron® 4305UE 2.0 GHz Dual Core Intel® CoreTM i5 8365UE 1.6 GHz Quad Core

RAM

Up to 32 GB DDR4 RAM

Mass storage *)

1 x 128 GB M.2 SSD 1 x 256 GB M.2 SSD 2 x 128 GB M.2 SSD, optionally configurable as RAID 2 x 256 GB M.2 SSD, optionally configurable as RAID
*) Due to e.g. additional safety functions implemented by the SSD manufacturer, the available capacity of the mass storage may be slightly reduced.

Interfaces

4 x USB gen. 3.1 2 (max. 1 A per connection) 3 x Ethernet (10 / 100 / 1000 Mbit/s) DisplayPort++TM (1.2) On 24-VDC devices: 1 x digital input, 1 x digital output On 230-VAC devices: 1 x digital input Smart card reader for ADS-TEC Big-LinX®

Interfaces optional

HDBaseTTM transmitter Hilscher netJACK (excludes WLAN) WLAN/BT (excluding netJACK): Wi-Fi 6E 802.11ax and Bluetooth v5.3 with integrated antennas

Interfaces on the front side

Capacitive ON/OFF button (can be disabled using software) / SYS LED / RFID (optional)

Power supply DC variants

24 VDC ± 20% Celeron: max. 75 W Core i5: max. 120 W

24 VDC ± 20% Celeron: max. 85 W Core i5: max. 140 W

24 VDC ± 20% Celeron: max. 70 W Core i5: max. 125 W

Power supply AC variants

94…264 VAC Celeron: max. 75 W Core i5: max. 120 W

94…264 VAC Celeron: max. 85 W Core i5: max. 140 W

94…264 VAC Celeron: max. 70 W Core i5: max. 125 W

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MES9016

MES9019

MES9024

Perm. ambient temperature

In operation: 0 to +40°C For storage: -25 to +70°C

Protection class

Front side: IP65/rear side: IP20 or IP65 (with IP65 kit or tube adapter) Humidity: 5 to 95% non-condensing

Vibration/shock resistance

See Section 2.4.1 “Environmental conditions”

EMC

Class A (industrial sector) as per EN 61000-6-2/4

Dimensions

See section 11 “Dimensional drawings”

Operating system Windows 10 IoT Enterprise 2021 LTSC IGEL Linux

Weight

Approx. 5 kg

Approx. 6 kg

Approx. 8 kg

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13 Service & support
ADS-TEC and its partner companies offer you comprehensive maintenance and support services, ensuring quick and competent support should you have any questions or concerns with regard to ADSTEC products and equipment.
Because ADS-TEC products are also used by partner companies, these devices may have customised configurations. Should any questions arise with regard to these specific configurations and software installations, please contact them as ads-tec will not be able to answer such questions.
ADS-TEC does not provide support services for any device that was not purchased directly from ADSTEC. In this case, maintenance and support is provided by the partner company.

13.1 ADS-TEC support
The ADS-TEC support team is available for inquiries from direct customers between 8:30am and 5:00pm, Monday to Friday. The support team can be reached via phone or e-mail: Phone: +49 7022 2522-202 E-mail: support.iit@ads-tec.de Alternatively, you can contact us by completing a support form on our website www.ads-tec.com. Our Support team will then get in touch with you as soon as possible.

13.2 Company address
ads-tec Industrial IT GmbH Heinrich-Hertz-Str.1 72622 Nürtingen Germany
Phone: +49 7022 2522-0 E-mail: mailbox@ads-tec.de Home: www.ads-tec.com

© ads-tec Industrial IT GmbH · Heinrich-Hertz-Str. 1 · 72622 Nürtingen · Germany

References

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