POLSARLUBE BT60 Automatic Grease Lubrication User Manual
- June 13, 2024
- POLSARLUBE
Table of Contents
BT60 Automatic Grease Lubrication
User Manual User Manual Series
(60ml/120ml/240ml)
IS09001/14001
Product Details
Certificates
Specifications
| Specifications | Description | Note |
|---|---|---|
| Average Operating Pressure | 30bar (435psi) | Product specifications may be |
subject to change
for performance or quality improvement without notice.
Operating Temperature| Standard Alkaline Battery : -15˚C~60˚C (5°F~140°F)
Optional Lithium Battery : -40˚C~60˚C (-40°F~140°F)
Available Dispensing Periods| 1~12 months
IP Code| IP65
Bluetooth Specification| BLE4.1 (Class 2)
App| Android 5.0 / iOS 7.0 or newer
WAS| Explorer / Chrome
Warning
This device complies with part 15 of the FCC rules. Operation is subject to
the following two conditions: (1)This device may not cause harmful
interference, and (2) this device must accept any interference received,
including interference that may cause undesired operation. This equipment has
been tested and found to comply with the limits for a Class B digital device,
pursuant to part 15 of the FCC Rules. These limits are designed to provide
reasonable protection against harmful interference in a residential
installation. This equipment generates, uses and can radiate radio frequency
energy and, if not installed and used in accordance with the instructions, may
cause harmful interference to radio communications. However, there is no
guarantee that interference will not occur in a particular installation. If
this equipment does cause harmful interference to radio or television
reception, which can be determined by turning the equipment off and on, the
user is encouraged to correct the interference by one of the following
measures:
- Reorient or relocate the receiving antenna.
- Increase the separation between the equipment and receiver.
- Connect the equipment into an outlet on a circuit different from which the receiver is connected.
- Consult the dealer or an experienced radio/TV technician for help.
Mounting Methods
Direct Mount Installation
Single Point Remote Installation 
Single Point Installation
Direct Mount or Remote Installation using Extension Tube For applications not
allowing any direct mounts, remotely mount the unit using appropriate
accessories and keep the distance from the lube point as short as possible.
For remote installation using a tube, use a Ø6 (1/4″) tube prefilled with the
same or compatible grease as the grease contained in the unit.
NOTE Alkaline, Lithium Battery Applicable
Multi-Point Installation
Multi-Point Installation
Multi-Point Remote Installation using Progressive Divider Block (2~8 points)
Ensure the break-off pressure is below the average operating pressure of 30bar
(435psi).
▶ For more information, please refer to the distributor user manual.
(Reference: Website > Service Menu > Technical Information)
NOTE Lithium Battery Applicable Only
Remove contaminants around the lube point. 
Ensure a clear passage
by purging the lube point with a manual grease gun. (Use the same or
compatible grease.)
Remove the grease nipple and install appropriate
adaptors. 
Dispensing Setting Guidelines
Check the service pack capacity and components (battery pack, grease pouch, dust cover, & label).
Remove the top housing, empty grease pouch, and used battery pack.
Insert new battery pack. 
Make sure the battery clamp is firmly locked.
Purge the grease pouch until grease comes out of the tip and
install. 
Carefully screw the grease pouch in by turning
clockwise. Do not over tighten. Refit the top housing on the unit and turn clockwise until it clicks. Press POWER button for 3 seconds to
turn the unit on. (Check LCD screen to make sure your purchased grease
capacity.)
Press MODE button to select the dispensing
period. 
If ( + ) appear on LCD screen, dispensing period
setting is complete.
Attach the enclosed label to the lubricator and
note the installation date. 
Install the unit on the lube point.
When the selected dispensing period has completed, replace the Service Pack
following steps 2~6.
Install the dust cover over the lubricator for added protection.
LCD Display & Buttons
| Automatic Lock Out mode
(Activated when idle for 7 seconds)
---|---
| In Operation
| Forced Dispensing (Purge)
| Dispensing Period (Selectable Months : 1~12)
60/120 /240| Selected Grease Pouch Capacity (Capacity is automatically
preselected depending on model purchased)
| Power On/Off or Purge
| Reset, Lock or Mode Setting
| Reset, Lock or Mode Setting
Basic Operations
NOTE. Must be unlocked before operation.
Shelf life and
Warranty
Product warranty is limited to original defects in material and workmanship
and will not cover any collateral damage due to mishandling, abuse and/or any
other inappropriate use of this product. Warranty period is 1 year from the
date of purchase.b
Other LCD Display & Button Operations
NOTE. Must be unlocked before operation.
Reset| Unlock, then press for 5 seconds. ( ) will flash on LCD.
Press once.
---|---
Activate Purge Mode| Unlock, then press for 2 seconds until (P ) appears on
LCD.
Purge mode will activate and pump 6 cycles.
Cancel Purge Mode| Press once ( ) will disappear on LCD. Returns to normal
operation
after completion of pump cycle.
Excessive BackpressureWarning| Backlight and, ( ) will flash on LCD. Run Purge
Mode
- If backlight and ( ) clears, lubricator will return to normal operation.
- If backlight and ( ) continues to flash Check for any blockages or kinks at
lubeline or application Contact your supplier if problem persists.
Completion of Dispensing Period| Backlight and LCD icons will flash. Change Service Pack and reset unit.
The World Leader of Automatic Lubrication
Product Part15.21 statement Changes or modifications not expressly
approved by the manufacturer (or party responsible)for compliance
could void the user’s authority to operate the equipment.
Pulsarlube USA, Inc.
1480 Howard Street, Elk Grove Village, IL 60007, USA
TEL:1-847-593-5300
FAX:1-847-593-5303
www.pulsarlube.com
[email protected]