POLSARLUBE BT60 Automatic Grease Lubrication User Manual

June 13, 2024
POLSARLUBE

POLSARLUBE logo BT60 Automatic Grease Lubrication
User Manual User Manual Series
(60ml/120ml/240ml)
IS09001/14001

Product Details

POLSARLUBE BT60 Automatic Grease Lubrication - Product
Details Certificates

POLSARLUBE BT60 Automatic Grease Lubrication - icon

Specifications

Specifications Description Note
Average Operating Pressure 30bar (435psi) Product specifications may be

subject to change
for performance or quality improvement without notice.
Operating Temperature| Standard Alkaline Battery : -15˚C~60˚C (5°F~140°F)
Optional Lithium Battery : -40˚C~60˚C (-40°F~140°F)
Available Dispensing Periods| 1~12 months
IP Code| IP65
Bluetooth Specification| BLE4.1 (Class 2)
App| Android 5.0 / iOS 7.0 or newer
WAS| Explorer / Chrome

Warning
This device complies with part 15 of the FCC rules. Operation is subject to the following two conditions: (1)This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in  a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to correct the interference by one of the following measures:

  • Reorient or relocate the receiving antenna.
  • Increase the separation between the equipment and receiver.
  • Connect the equipment into an outlet on a circuit different from which the receiver is connected.
  • Consult the dealer or an experienced radio/TV technician for help.

Mounting Methods

Direct Mount Installation
Single Point Remote Installation   POLSARLUBE BT60 Automatic Grease
Lubrication - fig 1

Single Point Installation
Direct Mount or Remote Installation using Extension Tube For applications not allowing any direct mounts, remotely mount the unit using appropriate accessories and keep the distance from the lube point as short as possible. For remote installation using a tube, use a Ø6 (1/4″) tube prefilled with the same or compatible grease as the grease contained in the unit.
NOTE Alkaline, Lithium Battery Applicable
Multi-Point InstallationPOLSARLUBE BT60 Automatic Grease Lubrication -
fig 2 Multi-Point Installation
Multi-Point Remote Installation using Progressive Divider Block (2~8 points)
Ensure the break-off pressure is below the average operating pressure of 30bar (435psi).
▶ For more information, please refer to the distributor user manual. (Reference: Website > Service Menu > Technical Information)
NOTE Lithium Battery Applicable Only

Remove contaminants around the lube point. POLSARLUBE BT60 Automatic Grease
Lubrication - fig 3Ensure a clear passage by purging the lube point with a manual grease gun. (Use the same or compatible grease.)POLSARLUBE BT60 Automatic Grease Lubrication - fig
4Remove the grease nipple and install appropriate adaptors. POLSARLUBE BT60 Automatic Grease Lubrication - fig
5

Dispensing Setting Guidelines

Check the service pack capacity and components (battery pack, grease pouch, dust cover, & label).

POLSARLUBE BT60 Automatic Grease Lubrication - fig 6Remove the top housing, empty grease pouch, and used battery pack. Insert new battery pack. POLSARLUBE BT60 Automatic Grease Lubrication - fig
7Make sure the battery clamp is firmly locked. POLSARLUBE BT60 Automatic Grease Lubrication - fig 8Purge the grease pouch until grease comes out of the tip and install. POLSARLUBE BT60 Automatic Grease Lubrication - fig
9Carefully screw the grease pouch in by turning clockwise. Do not over tighten. ![POLSARLUBE BT60 Automatic Grease Lubrication

  • fig 10](https://manuals.plus/wp-content/uploads/2023/08/POLSARLUBE-BT60 -Automatic-Grease-Lubrication-fig-10.jpg)Refit the top housing on the unit and turn clockwise until it clicks. ![POLSARLUBE BT60 Automatic Grease Lubrication
  • fig 11](https://manuals.plus/wp-content/uploads/2023/08/POLSARLUBE-BT60 -Automatic-Grease-Lubrication-fig-11.jpg)Press POWER button for 3 seconds to turn the unit on. (Check LCD screen to make sure your purchased grease capacity.) POLSARLUBE BT60 Automatic Grease Lubrication - fig
12Press MODE button to select the dispensing period. POLSARLUBE BT60 Automatic Grease Lubrication - fig
13If ( + ) appear on LCD screen, dispensing period setting is complete.POLSARLUBE BT60 Automatic Grease Lubrication - fig
14Attach the enclosed label to the lubricator and note the installation date. POLSARLUBE BT60 Automatic Grease Lubrication -
fig 15Install the unit on the lube point. When the selected dispensing period has completed, replace the Service Pack following steps 2~6.

POLSARLUBE BT60 Automatic Grease Lubrication - fig 16Install the dust cover over the lubricator for added protection. POLSARLUBE BT60 Automatic Grease Lubrication - fig 17

LCD Display & Buttons

POLSARLUBE BT60 Automatic Grease Lubrication -
fig 18

| Automatic Lock Out mode
(Activated when idle for 7 seconds)
---|---
| In Operation
| Forced Dispensing (Purge)
| Dispensing Period (Selectable Months : 1~12)
60/120 /240| Selected Grease Pouch Capacity (Capacity is automatically preselected depending on model purchased)
| Power On/Off or Purge
| Reset, Lock or Mode Setting
| Reset, Lock or Mode Setting

Basic Operations

NOTE. Must be unlocked before operation.POLSARLUBE BT60 Automatic
Grease Lubrication - icon 7 Shelf life and Warranty
Product warranty is limited to original defects in material and workmanship and will not cover any collateral damage due to mishandling, abuse and/or any other inappropriate use of this product. Warranty period is 1 year from the date of purchase.b
Other LCD Display & Button Operations
NOTE. Must be unlocked before operation.POLSARLUBE BT60 Automatic
Grease Lubrication - fig 19

Reset| Unlock, then press for 5 seconds. ( ) will flash on LCD.
Press once.
---|---
Activate Purge Mode| Unlock, then press for 2 seconds until (P ) appears on LCD.
Purge mode will activate and pump 6 cycles.
Cancel Purge Mode| Press once ( ) will disappear on LCD. Returns to normal operation
after completion of pump cycle.
Excessive BackpressureWarning| Backlight and, ( ) will flash on LCD. Run Purge Mode

  1. If backlight and ( ) clears, lubricator will return to normal operation.
  2. If backlight and ( ) continues to flash Check for any blockages or kinks at lubeline or application Contact your supplier if problem persists.
    Completion of Dispensing Period| Backlight and LCD icons will flash. Change Service Pack and reset unit.

POLSARLUBE logo The World Leader of Automatic Lubrication
Product Part15.21 statement Changes or modifications not expressly
approved by the manufacturer (or party responsible)for compliance
could void the user’s authority to operate the equipment.
Pulsarlube USA, Inc.
1480 Howard Street, Elk Grove Village, IL 60007, USA
TEL:1-847-593-5300 FAX:1-847-593-5303
www.pulsarlube.com 
info@pulsarlube.com

References

Read User Manual Online (PDF format)

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