KFI 101425 Bobcat and Polaris Ranger Full Size Rear Bumper Instructions

KFI 101425 Bobcat and Polaris Ranger Full Size Rear Bumper

Product Information

The Bobcat & Polaris Ranger Full Size Rear Bumper is a kit designed to provide protection and enhance the appearance of your vehicle’s rear. The kit includes the following components:

• 1 Bumper (PART # 101425)
• 2 Bumper Bracket Driver & Passenger
• 2 Bumper Hanger Driver & Passenger
• 4 Bumper Tube Cap
• 1 HK-344
  • 8 3/8-16 X .75 Carriage Bolt GR5 Zinc
  • 8 3/8-16 Hex Flange Nylock Nut GR5 Zinc
  • 6 5/16-18 X .75 Carriage Bolt GR5 BLK
  • 6 5/16-18 Hex Flange Nylock Nut GR5 Zinc
  • 2 5/16 X 1.00 Hex Flange Bolt Self-Tapping Type F Zinc (NOT USED)
  • 2 1/4 X .75 Hex Flange Bolt Self-Tapping Type F Zinc (NOT USED)

Product Usage Instructions

1. Assemble the tube caps (4) to the bumper tubes as shown in Figure 1.
2. Locate the bolt strip with square cutouts (A) shown in Figure 2 & 3 at the rear of the dump box.
3. Position each of the bumper hangers (3) according to the diagrams shown in Figures 1, 2, & 3. Loosely bolt them to the strip using two 3/8 x .75 Carriage Bolts (5.1) and 3/8 Hex Flange Nuts (5.2) as seen in Figure 2 & 3.
4. Hold the passenger side bumper bracket (2) in place over the bed hinge and use two 3/8 x .75 Carriage Bolts (5.1) and 3/8 Hex Flange Nuts (5.2) to bolt the brackets to the bed hinge as shown inFigure 2. Use one 3/8 x .75 Carriage Bolt (5.1) and 3/8 Hex Flange Nut (5.2) to bolt the brackets to the bumper hanger. Repeat this step for the driver side.
5. Bolt the bumper (1) to the bumper brackets (2) using six 5/16 X .75 Carriage Bolts BLK (5.3) and 5/16 Hex Flange Nylock Nuts (5.4) as shown in Figure 4 & 5.
6. Level the bumper and evenly tighten all hardware.

Bumper

PART # 101425

Kit Components

|
---|---
Item #  Qty.  Description
1| 1| Bumper
2| 2| Bumper Bracket Driver & Passenger
3| 2| Bumper Hanger Driver & Passenger
4| 4| Bumper Tube Cap
5| 1| HK-344
5.1| 8| 3/8”-16 X .75 Carriage Bolt GR5 Zinc
5.2| 8| 3/8”-16 Hex Flange Nylock Nut GR5 Zinc
5.3| 6| 5/16”-18 X .75 Carriage Bolt GR5 BLK
5.4| 6| 5/16”-18 Hex Flange Nylock Nut GR5 Zinc
5.5| 2| 5/16” X 1.00 Hex Flange Bolt

Self-Tapping Type F Zinc (NOT USED)

5.6| 2| 1/4” X .75 Hex Flange Bolt Self-Tapping Type F Zinc (NOT USED)

Installation

1. Assemble tube caps (4) to bumper tubes as shown in Figure 1.
2. Locate the bolt strip with square cutouts (A) shown in Figures 2 & 3 at the rear of the dump box
3. Position each of the bumper hangers (3) according to diagrams shown in Figures 1,2&3. Loosely bolt to strip using two 3/8” x .75 Carriage Bolts (5.1), and 3/8” Hex Flange Nuts (5.2) as seen in Figure 2&3.
4. Hold passenger side bumper bracket (2) in place over bed hinge and use two 3/8” x .75 Carriage Bolts (5.1) and 3/8” Hex Flange Nuts (5.2) to bolt brackets to the bed hinge as shown in Figure 2. Use one 3/8” x .75 Carriage Bolt (5.1) and 3/8” Hex Flange Nut (5.2) to bolt brackets to the bumper hanger. Repeat step 4 for driver’s side.
5. Bolt bumper (1) to bumper brackets (2) using six 5/16” X .75 Carriage Bolts BLK (5.3) and 5/16” Hex Flange Nylock Nuts (5.4) Figure 4 & 5.
6. Level the bumper and evenly tighten all hardware

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