PENTAIR BIOSHIELD CVP Vertical UV Disinfection Sterilizer User Manual

June 12, 2024
Pentair

PENTAIR BIOSHIELD CVP Vertical UV Disinfection Sterilizer

PENTAIR-BIOSHIELD-CVP-Vertical-UV-Disinfection-Sterilizer-
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Product Information

  • The UV Disinfection System from Pentair is a low-pressure UV system designed to provide instant protection against harmful waterborne pathogens such as Cryptosporidium and Giardia. It also effectively removes chloramines, ensuring clean and safe swimming conditions. The system features a vertical standing design with a flanged base, single-end top-loading lamp, and quartz sleeve, maximizing serviceability while minimizing floor space.
  • The system includes standard features such as a user-friendly microprocessor-based controller/monitor, which allows for easy command initiation through a menu-driven digital interface with touch pad controls. Additionally, the system offers various optional features to suit specific requirements.
  • UV systems operate by emitting UV-C light (wavelength range 240-280 nm) through UV lamps. Waterborne pathogens in the circulating water are exposed to this UV-C light for a specific duration, leading to their inactivation. The UV system’s peak germicidal efficiency is at 264 nm wavelength.
  • UV disinfection is an instant and efficient method of germicidal disinfection compared to traditional methods such as free chlorine. It inactivates germs commonly associated with Recreational Water Illnesses (RWIs) like Cryptosporidium, Giardia, and E. Coli. UV disinfection provides single-pass treatment and is considered a green technology that contributes to maintaining healthy swimming water.

Product Usage Instructions

  1. Pool Design: Ensure proper pool design to establish a bio-secure swimming facility. Consider incorporating the UV Disinfection System during the pool design stage.
  2. Installation: Install the UV Disinfection System vertically, using the provided flanged base. Make sure the system is positioned for easy access and serviceability.
  3. Controller Setup: Connect the system’s microprocessor-based controller/monitor to the power source and follow the instructions provided in the user manual to set up the control panel features according to your preferences.
  4. Operation: Once the system is installed and the controller is set up, the UV Disinfection System will start emitting UV-C light. Ensure that the system is running continuously during pool operation to effectively disinfect the water and remove chloramines.
  5. Maintenance: Regularly inspect the UV lamps, quartz sleeve, and other components for any signs of damage or wear. Follow the maintenance instructions provided in the user manual to ensure optimal performance of the system.
  6. Replacement: When necessary, replace the UV lamps and quartz sleeve according to the recommended schedule mentioned in the user manual. Use genuine replacement parts from Pentair to maintain the system’s effectiveness.
    By following these usage instructions and properly maintaining the UV Disinfection System, you can ensure a safe and healthy swimming environment with clean water and air conditions.

UV DISINFECTION SYSTEM

  • Establishing a bio-secure swimming facility begins at the pool design stage. Low pressure UV systems are a proven solution to harmful waterborne pathogen problems and irritating chloramines. Pentair BioShield Commercial UV systems provide instant protection against Cryptosporidium, Giardia and remove chloramines.
  • Vertical standing with flanged base, single-end top-loading lamp and quartz sleeve minimize floor space and maximize serviceability.

STANDARD FEATURES

  •  Instant protection against Cryptosporidium and other harmful waterborne pathogens.
  • Significantly reduces chemical odors within enclosed pool area.
  • Conserve Free-Chlorine by as much as 30% compared to medium pressure UV systems.
  •  Enhanced, state-of-the-art electronic ballast, sized precisely to the lamp’s power requirement, ensures optimal UV-C output and maximum “useful lamp life”.
  •  Small footprint: vertical operation reduces required horizontal space. Unit can be installed horizontally if necessary.
  •  Cost-effective Schedule 80 solvent welded PVC plastic vessels stand up to corrosive Chlorine environments.
  • High quality American made low-pressure, Amalgam UV lamps offer up to 12,000 hours of continuous operation.
  • Low temperature lamps conserve energy and negate the need for quartz sleeve wiper systems.
  • Choice of input/output piping connections.
  • Standard sizes available up to 555 GPM and NSF 50 Certified.
  • UV Vessel water temperature sensor/alarm – protects vessel from temperatures exceeding 120°F.
  • 6-foot power cord and 20-foot lamp cables.

CONTROL PANEL FEATURES

  • Menu driven, digital interface with touch-pad for easy command initiation.
  • Incoming AC Voltage Monitor – Alarms when voltage falls outside factory set threshold.
  • Digitally displayed, resettable total operating hour meter.
  •  Individual Lamp Status and Lamp Life Monitor – 72-hour reoccurring alarm triggered upon end-of-useful-lamp- life (12,000 hours).
  • Power supply enclosure temperature sensor alarm –Protects internal components from temperatures exceeding 140˚F.

AVAILABLE OPTIONS

  • Water Flow Meter – to measure and display UV system water flow rate in either GPM or LPM.
  • Ethernet communications port – using supplied map of I/O, allows host controller to monitor individual alarm/lamp conditions via Modbus RTU protocol.
  • 4-20mA output port.
  • UV Intensity sensor alarm – Monitors UV intensity inside the reactor vessel and measures UV-C lamp output percent (1-100%).
  • Output Alarm Relay – 100mA, normally open “Form A” dry contact for enunciation of above alarm conditions to external controller.
  • Thermoplastic NEMA 12 enclosure.

MICROPROCESSOR FEATURES

All NSF-50 BioShield UV system models feature our user-friendly, microprocessor-based controller/ monitor. This sophisticated instrumentation features a menu-driven digital interface with touch pad controls for easy command initiation.

THE PROVEN SOLUTION

  • Safe and healthy swimming is a matter of clean water and air conditions. Whether you swim in a residential or public pool, poorly maintained water chemistry and air quality can make you sick.
  • UV has proven to be the solution for dangerous RWI’s (Recreational Water Illnesses) and Chloramines (Chemical Ir-ritants). UV Treatment is as natural as sunlight. More specifically, UV-C light is a natural component of the electromag-netic radiation that the Sun emits. Much of the Sun’s radiation is absorbed by ozone in the Earth’s upper atmosphere, but some UV-C light passes through and acts as a natural disinfectant. UV-C light inactivates exposed microorganisms, including those found in surface waters.
  • UV systems operate the same way. Inside a UV system, UV lamps emit UV-C light (wavelength range 240-280 nm). Waterborne pathogens in the water circulating through the UV vessel are exposed to the UV-C light for a determined amount of time and become inactivated.

PENTAIR-BIOSHIELD-CVP-Vertical-UV-Disinfection-Sterilizer-
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SOLUTION FOR GERMS THAT CAUSE RWI’s

UV is instant germicidal disinfection, Free Chlorine is not. UV disinfection inactivates germs (Cryptosporidium, Giardia and E. Coli.) most commonly associated with RWI’s. UV disinfection provides instant (single-pass) treatment unlike Free-Chlorine and ozone. UV systems are a “Green” Technology and deliver multiple benefits contributing to healthy swim water.

Chlorine Disinfection Is Not Instant

PENTAIR-BIOSHIELD-CVP-Vertical-UV-Disinfection-Sterilizer-
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**Microorganism Inactivation Chart***

PATHOGENIC BACTERIA DOSE RATE
Cholera 6.5mJ/cm2
Dysentery 4.2 mJ/cm2
E. coli 8.4 mJ/cm2
Legionella 4 mJ/cm2
Salmonella 10 mJ/cm2
PROTOZOAN CYSTS DOSE RATE
Giardia lamblia 11 mJ/cm2
Cryptosporidium 12 mJ/cm2
PATHOGENIC VIRUSES DOSE RATE
Poliovirus 30 mJ/cm2
Hepatitis A 21 mJ/cm2

LOW PRESSURE UV IS THE PROVEN GREEN SOLUTION

  • Two UV technologies exist: Low-pressure (LP) and Medium-pressure (MP). Both UV technologies inactivate dangerous pathogens and irritating Chloramines but MP UV sys-tems cost almost 3x more to operate than LP. In the past, Medium-pressure UV systems were believed to be more effective than Low-pressure due to MP’s high UV-C light output and compact package, but over the years LP UV lamp technology has improved to the point where LP lamps are now 5x more powerful than they were initially. Today, LP UV lamp technology continues to evolve and has significantly narrowed the gap of number of lamps required between MP and LP UV systems. The result is that LP UV systems now cost nearly 3x less to operate than MP UV systems.
  • LP and MP UV lamps operate very differently. MP UV lamps convert 11-15% of their input electricity into UV-C light. LP UV lamps convert 35-40%, making them much more effec-tive and cost-efficient at germicidal disinfection and Chlora-mine control.

PENTAIR-BIOSHIELD-CVP-Vertical-UV-Disinfection-Sterilizer-
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MONEY-SAVING FACTS

  • Conserve Free-Chlorine
    MP UV lamps decay Free-Chlorine which increases opera-tional cost. LP UV lamps are proven to conserve Free-Chlo-rine by as much as 30%, saving you money.

  • Low Heat Output
    LP Amalgam lamps operate at 180°F, MP lamps at 1,600°F. The extreme heat generated by MP UV lamps intensifies the problem of quartz sleeve fouling and creates the need for expensive and problematic quartz sleeve wiping sys-tems. This ultimately complicates equipment maintenance. BioShield Amalgam UV lamps operate at a fraction of that heat output and do not require the addition of a quartz sleeve wiping system.

  • Longest Lamp-Life

    • LP UV lamp life of 12,000 hours, outlast MP lamps by as much as 3 times. Even with the need for additional lamps compared to MP, the high cost and short life of MP make LP UV up to 3 times less costly to maintain.
    • For example: a 288,000 gallon pool using a MP UV system, operating at 800 GPM, and delivering a UV dose to 60 mJ/cm2, replaces MP UV lamps annually at a cost of $1,120 each ($3,300). Compare that to a LP UV system which replaces 7 lamps annually at a cost of $160 each ($1,120). The lamps are oversized at startup to accommodate a 20% degradation during the course of 12,000 hours

SIZING YOUR BIOSHIELD® CVP UV SYSTEM

  1. Establishing flow rate requirements in GPM is critical to selecting the correct UV system for your application.
  2. Know your UVT (Ultraviolet Light Transmittance) and Target Dose. Particles suspended in water will absorb or reflect UV, even if the water looks “clear”. UVT is the measure of how much UV-C light transmittance (at 254nm) in water. Pentair has selected 90% UVT as a reasonably conservative value in our sizing charts. Other manufacturers may use a higher UVT% which will greatly overrate their
    flow capacity compared to that at 90% UVT. The best way to know your UVT is to measure it. Target Dose depends on the intended purpose of the UV reactor. While this can be complicated, the following rules-of-thumb are often used at minimum:UV Dose                  Commercial Application

    40 mJ/cm2| Inactivation of Cryptosporidium and other chlorine tolerant pathogens
    60 mJ/cm2| Additional breakdown of Chloramines for greatly improved air and water quality

  3. Choose your BioShield UV System model. Using the below chart, select a unit that can treat your system flow at the desired dose. When selecting a port size, be sure the system flow rate will never exceed “Max. Flow for Port Size”.

CVP

Model

|

Lamps/ Watts

| UV-C

Spectrum Output Watts

| Max. Flow Rate

at 90% UVT

40 mJ/cm2 (GPM)

| Max. Flow Rate

at 90% UVT

60 mJ/cm2 (GPM)

|

Port Size2

| Max. Flow for Port Size|

Amps Max Load @ 120/230 VAC

|

UV Vessel Dimensions1 (A x B x C)

|

Power Enclosure Dimensions (H x W x D)

|

Max. PSI

---|---|---|---|---|---|---|---|---|---|---
522904| 1/130| 40| 49| 33| 2”| –| 2.1/1.0| 57” x Ø6” x 47”| 16” x 14” x 8.4”| 50
522905| 2/130|

80

|

90

|

60

| 2”| *64| 3.9/2.0|

57” x Ø6” x 47”

|

16” x 14” x 8.4”

|

50

522918| 3”| –
522919| 3/130| 120| 125| 83| 3”| –| 5.8/2.9| 57” x Ø6” x 47”| 16” x 14” x 8.4”| 50
522907|

3/130

|

120

|

167

|

111

| 3”| *144|

5.8/2.9

|

63” x Ø8” x 47”

|

16” x 14” x 8.4”

|

50

522920| 4”| –
522908|

4/130

|

160

|

227

|

151

| 3”| *144|

7.5/3.7

|

63” x Ø8” x 47”

|

20.2” x 16.3” x 8.4”

|

50

522921| 4”| –
522922| 5/130|

200

|

272

|

181

| 4”| *251| 9.4/4.7| 63” x Ø8” x 47”| 24.6” x 20.2” x 10.6”|

50

522935| 6”| –
522910| 6/130|

240

|

365

|

244

| 4”| *251|

11.2/5.6

| 68” x Ø10” x 51”| 24.6” x 20.2” x 10.6”|

50

522923| 6”| –
522924| 7/130| 280| 430| 287| 6”| –| 13.3/6.5| 68” x Ø10” x 51”| 24.6” x 20.2” x 10.6”| 50
522912| 7/130| 280| 492| 328| 6”| –| 13.3/6.5| 75” x Ø12” x 51”| 24.6” x 20.2” x 10.6”| 50
522913| 8/130| 320| 555| 369| 6”| –| 15.0/7.5| 75” x Ø12” x 51”| 30.5” x 24.1” x 12.6”| 50

  1. Vessel dimension “C” represents clearance requirement for glassware maintenance.
  2. When selecting a port size, be sure the system flow rate will never exceed “Max. Flow for Port Size”

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ABOUT COMPANY

  • 1620 HAWKINS AVE, SANFORD, NC 27330 800.831.7133 WWW.PENTAIRCOMMERCIAL.COM
  • All Pentair trademarks and logos are owned by Pentair or one of its global affiliates. BioShield® is a registered trademark and/or trademark of Pentair Water Pool and Spa, Inc. and/or its affiliated companies in the United States and/or other countries. Because we are continuously improving our products and services, Pentair reserves the right to change specifications without prior notice. Pentair is an equal opportunity employer.
  • 2/18 Part # PCA-107 ©2018 Pentair Water Pool and Spa, Inc. All rights reserved.

References

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