SIP INDUSTRIAL 01960 4 Inch Pedestal Belt Linisher User Manual

SIP INDUSTRIA 01960 4 Inch Pedestal Belt Linisher

Product Information:

• Product Name: SIP 4 Pedestal BeltLinisher
• Manufacturer: SIP Industrial Products Limited
• Model: SIP Code 01960
• Product Type: Belt Linisher
• Country of Manufacture: United Kingdom
• Manufacturer’s Address: Gelders Hall Road Shepshed Loughborough Leicestershire LE12 9NH United Kingdom
• Manufacturer’s Website: www.sip-group.com
• Manufacturer’s Contact Information:
• – Tel: 01509 500400
• – Email: sales@sip-group.com or technical@sip-group.com

Product Usage Instructions

1. Packaging Disposal:
   • Please dispose of the packaging in a responsible manner.
   • The packaging is suitable for recycling. – Take the packaging to the local amenity tip and place it into the appropriate recycling bin.
2. Electrical Equipment and Battery Disposal:
   • Never dispose of electrical equipment or batteries with your domestic waste.
   • – Check if your supplier offers a disposal facility. If available, use it.
   • – Alternatively, use a recognized recycling agent to dispose of electrical equipment and batteries.
   • – Proper disposal allows for the recycling of raw materials and helps protect the environment. 3. Product Assistance:
3. For help or advice on this product, please contact your distributor or SIP directly.
   • – Contact SIP through the following methods:
   • – Tel: 01509 500400
   • – Email: sales@sip-group.com or technical@sip-group.com
   • – Website: www.sip-group.com
4. Safety Symbols:
   • Throughout the manual, you will find safety symbols indicating the risk of personal injury and/or damage. Pay close attention to these symbols and follow the associated instructions.
5. Assembly Instructions:
   • Refer to pages 11-13 of the manual for detailed assembly instructions.
6. Adjustments:
   • Follow the instructions on pages 14-15 to make necessary adjustments to the belt linisher. 7.
7. Operating Instructions:
   • Pages 16-17 provide detailed instructionson how to operate the belt linisher safely and effectively.
8. Maintenance:
   • Proper maintenance is essential for optimal performance and longevity of the product.
   • Refer to page 18 for maintenance instructions.
9.  Troubleshooting:
   • If you encounter any issues with the product, refer to page 19 for troubleshooting guidance.
10. Exploded Drawing Parts List:
    • Page 20 contains an exploded drawing parts list for reference.
11. Declaration of Conformity:
    • The product conforms to the requirements of various directives and harmonized standards.
    • UK Declaration of Conformity can be found on page 22.
    • EU Declaration of Conformity can be found on page 23. Note: Please refer to the complete user manual for detailed information on safety instructions, technical specifications, and warranty/guarantee details.

Please dispose of packaging for the product in a responsible manner. It is suitable for recycling. Help to protect the environment, take the packaging to the local amenity tip and place into the appropriate recycling bin.
Never dispose of electrical equipment or batteries in with your domestic waste. If your supplier offers a disposal facility please use it or alternatively use a recognised recycling agent. This will allow the recycling of raw materials and help protect the environment.

FOR HELP OR ADVICE ON THIS PRODUCT PLEASE CONTACT YOUR DISTRIBUTOR, OR SIP DIRECTLY ON: TEL: 01509 500400
EMAIL: sales@sip-group.com or technical@sip- group.com
www.sip-group.com

For help or advice please contact your distributor, or sip directly on: Tel.: 01509 500400 Email:sales@sip-group.com or technical@sip-group.com www.sip- group.com

EU – DECLARATION OF CONFORMITY

We SIP (Machinery Europe) Ltd ASM Chartered Accountants First Floor Block One Quayside Business Park Dundalk County Louth Republic of Ireland As the manufacturers authorised representative within in the EC declare that: SIP 4″ Belt Linisher – SIP Code 01960 Conforms to the requirements of the following directive(s), as indicated:-

• 2006/42/EC
• 2006/95/EC
• 2014/30/EU
• 2011/65/EU & (EU)2015/863 RoHS Directive
• Machinery Directive Low Voltage Directive EMC Directive

And the following harmonised standard(s)

• EN55014-1:2017
• EN 55014-2:2015
• EN61000-3-2:2014
• EN 61000-3-3:2013

Signed: ……………………………………

Mr P. Ippaso – Director – SIP (Industrial Products) Ltd Date: 01/02/2023.

UK – DECLARATION OF CONFORMITY

We SIP (Machinery Europe) Ltd ASM Chartered Accountants First Floor Block One Quayside Business Park Dundalk County Louth Republic of Ireland As the manufacturers authorised representative within in the EC declare that: SIP 4″ Belt Linisher – SIP Code 01960 Conforms to the requirements of the following directive(s), as indicated:-

• 2006/42/EC
• 2006/95/EC
• 2014/30/EU
• 2011/65/EU & (EU)2015/863 RoHS Directive
• Machinery Directive Low Voltage Directive EMC Directive

And the following harmonised standard(s)

• EN55014-1:2017
• EN 55014-2:2015
• EN61000-3-2:2014
• EN 61000-3-3:2013

Signed: ……………………………………

Mr P. Ippaso – Director – SIP (Industrial Products) Ltd Date: 01/02/2023.

SAFETY INSTRUCTIONS

IMPORTANT: Please read the following instructions carefully, failure to do so could lead to serious personal injury and / or damage to the Linisher.

• When using your linisher, basic safety precautions should always be followed to re-duce the risk of fire, electric shock, personal injury and / or damage to the belt disc sander. Read all these instructions before operating the belt linisher and save this user manual for future reference.
• SIP recommends that this belt linisher should not be modified or used for any application other than that for which it was designed. If you are unsure of its relative applications do not hesitate to contact us and we will be more than happy to advise you.
• KNOW YOUR LINISHER: Read and understand the owner’s manual and labels affixed to the belt linisher. Learn its applications and limitations, as well as the potential hazards specific to it.
• DO NOT USE THE LINISHER IN DANGEROUS ENVIRONMENTS: Do not use your belt linisher in damp or wet locations, or expose it to rain. Always provide adequate space around the belt disc sander.
• KEEP CHILDREN AND UNTRAINED PERSONNEL AWAY FROM THE WORK AREA: All visitors should be kept at a safe distance from the work area.
• STAY ALERT: Always watch what you are doing and use common sense. DISCONNECT THE LINISHER FROM THE MAINS SUPPLY: When not in use.
• DO NOT ABUSE THE MAINS LEAD: Never pull the mains lead it to remove the plug from the mains socket. Keep the mains lead away from heat, oil and sharp edges. If the mains lead is damaged, it must be replaced by the manufacturer or its service agent or a similarly qualified person in order to avoid unwanted hazards.
• HAVE YOUR LINISHER REPAIRED BY A QUALIFIED PERSON: The belt disc linisher is in ac-cordance with the relevant safety requirements. Repairs should only be carried out by qualified persons using original spare parts, otherwise this may result in considerable danger to the user.
• DANGER! Check that the linisher is in sound condition and good working order. Take immediate action to repair or replace damaged parts.
• USE RECOMMENDED PARTS ONLY – Unapproved parts may be dangerous and will invalidate the warranty.
• WARNING! Only operate on a level and stable surface.
• WARNING! Do not allow untrained persons to operate the machine and do not op-erate the machine without all covers etc. correctly fitted.
• WARNING! RISK OF ELECTRIC SHOCK. Do not expose the linisher to water spray, rain, dripping water or moisture of any kind.
• Do not move or handle the machine when it is running.
• Do not leave the machine unattended when in use. Switch the machine off and unplug from the mains supply before leaving the work area.
• Do not allow children or animals near the linisher, particularly when in use.
• Ensure that the linisher is correctly turned off when not in use and store in a safe, dry area, out of reach of children.
• Do not unplug the linisher to switch it off – always use the on/off switch.
• ALWAYS locate linisher on a stable and level surface.
• Never stand on the belt linisher.
• DO NOT dismantle or tamper with the belt linisher, as this may be dangerous and will invalidate the warranty.
• Always ensure that the linisher is turned off and that the mains lead is removed from the supply during all cleaning and maintenance procedures, and when changing the tracking or changing the belt.

WARNING: Risk of Electric Shock!

• Use only the electrical power (voltage and frequency) specified on the model plate of the linisher. If in doubt contact the manufacturer.
• Use only a three-prong, grounded outlet and where required.
• ALWAYS unplug the linisher when not in use.
• Always wear approved eye protection.
• Always wear respiratory protection.
• it is advisable to ensure the operator as well as those in the area wear ear protec-tion, particularly during extended periods of use.
• Never wear gloves, neck-ties, jewellery or loose clothing, and always contain long hair during operation.
• Support the work-piece with the mitre gauge, backstop or worktable.
• Maintain 1/16” maximum distance between table and abrasive belt.
• Avoid kickback by sanding in accordance with the directional arrows.
• Always mount the belt linisher securely on a firm level surface.
• Do not expose the linisher to rain or moisture.
• Always disconnect the linisher from the mains supply before making repairs or ad-justments.
• Do not move or handle the machine when it is running.
• Never reach over the working area during operation.
• Ιf a problem with the belt disc sander is experienced, or if the mains lead oR plug become damaged, contact your distributor for repair.

When using the Linisher always ensure the operator as well as those in the area wear eye protection.

Metal Removal operations will cause dust to become airborne with the potential to be highly toxic; always wear a face mask during these operations, as well as ensuring the area is well ventilated. It is also highly recommended to use a dust collector to reduce airborne particles.

When using this Linisher, it is advisable to ensure the operator as well as those in the area wear ear protection, particularly during extended peri-ods of use.

CAUTION: The warnings and cautions mentioned in this user manual can not cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be applied.

PARTS LIST

 EXPLODED DRAWING

 TROUBLESHOOTING

Motor will not run.

| 1.Defective or broken ON/OFF switch. 2.Defective or damaged switch relay. 3.Defective or damaged switch cord. 4.Burned out motor.

5.Blown fuse.

| 1-3.Replace all broken or defec- tive parts before using the linsiher.

4. Contact supplier for repair.

5. Replace fuse. Turn OFF other appliances and power tools on the same circuit.

Machine slows down while sanding.

| 1. Operator applying too much pressure to work piece.

2. Dirt on wheels.

3. Worn or stretched belt.

| 1. Use less pressure in applying work piece to sanding surface.

2. Clean wheels. 3.Replace pulley belt.

Motor does not develop full speed.

| 1. Power line overloaded with lights, other tools, etc.

2. Long/wrong extension lead being used.

3. Incorrect fuses or circuit breakers in pow- er line

| 1. Reduce the load on power line.

2. Replace with correct extension lead.

3. Install correct fuses or circuit breaker.

Abrasive belt runs off pulleys.| 1.Not tracking properly.| 1.Adjust tracking (see pg15 track- ing the belt).

Motor overheats.

|

1.Motor overload.

| 1.Reduce motor load. Allow to cool off before restarting.

Abrasive belt keeps tearing

|

1.Belt is running in the wrong direction

| 1. The abrasive belt should be running in the same direction of rotation label.

Machine excessively vibrates

|

1.Stand on uneven floor 2.Motor mounts are loose

3.Tension spring is worn or broken

| 1. Adjust base so that it rests even- ly on the floor

2. Tighten motor mount bolts.

3. Replace spring

Note: Only use original spare parts, the use of non original parts is danger- ous and will void your warranty.

ELECTRICAL CONNECTION

• WARNING: Read these electrical safety instructions thoroughly before connecting the product to the mains supply. Connect the mains lead to a standard, 230 Volt (50Hz) electrical supply through an approved 13 amp plug, or a suitably fused isolator switch.
• If the plug has to be changed because it is not suitable for your socket, or because of damage, it must be removed and a replacement fitted, following the wiring instructions shown below. The old plug must be discarded safely, as insertion into a power socket could cause an electrical hazard.
• WARNING: The wires in the power cable of this product are coloured in accordance with the following code:
• Blue = neutral / Brown = live / Yellow and Green = earth
• If the colours of the wires in the power cable do not agree with the markings on the plug:
• The BLUE wire must be connected to the terminal which is marked N or coloured black.
• The BROWN wire must be connected to the terminal which is marked L or coloured red.
• The YELLOW and GREEN wire must be connected to the terminal which is marked E or or coloured green.

We strongly recommend that this machine is connected to the mains supply through a Residual Current Device (RCD).
If you are not sure, consult a qualified electrician. DO NOT try to do any repairs.

 GUARANTEE

Guarantee:
This SIP linisher is covered by a 24 month parts and labour warranty, covering failure due to manufacturers defects. This does not cover failure due to misuse or operating the linisher outside the scope of this manual – any claims deemed to be outside the scope of the warranty may be subject to charges including, but not limited to parts, labour and carriage costs.
Consumable items such as fuses, graphite layers, abrasive belts etc. are not covered by the warranty.
In the unlikely event of warranty claims, contact your distributor as soon as possible. Proof of purchase will be required before any warranty can be honoured.

Note: Proof of purchase will be required before any warranty can be hon-oured.

 TECHNICAL SPECIFICATIONS

MAINTENANCE

Note: For your safety, turn switch OFF and remove the mains lead from the electrical outlet before adjusting or performing maintenance on your Linisher.

Note: Use only the stated sanding belts for the specific machine.

MAINTENANCE

Regular inspection and cleaning of is vital for optimal running of the machine. Remove any swarf that may be in the machine to stop build-up of debris, as this can potentially clog the machine and alter the grinding process and cause an uneven surface.
The motor must have sufficient ventilation to avoid overheating, and also must be kept clear of debris, therefore it is recommended to clear any material before and after use.
The spark trap emptied after use.

CHANGING THE BELT

1. Switch off the machine.
2. Ensure the belt is at a complete standstill.
3. Remove the spark trap.
4. Open the side cover by removing the retaining knob.
5. Slacken the belt by moving the belt tension release lever forwards.
6. Slide off and replace the belt. Note the correct direction travel for the belt.
7. Tighten the belt by moving the belt tension release lever backwards.8. Close side cover and remount spark trap.

GETTING TO KNOW YOUR LINISHER

CONTENTS & ACCESSORIES

• Linisher Head
• Linisher Stand
• User Manual
• Abrasive Belt 2 x
• Hex Keys
• Spark Trap
• 8 x M8 Bolts
• 8 x M8 Bolts
• 4 x M8 Nuts

OPERATING INSTRUCTIONS

CONTACT GRINDING
When grinding against the contact wheel, ensure that the belt guard is closed. The operator faces the contact wheel and holds the material to work up with both hands. Hands must be placed away from the place to be grinded, as the material will be warm during the operation. The material is pushed against the belt, resting on the grinding support if necessary. The material is turned and grinded on the required sur-faces.

SURFACE GRINDING
The operator faces the open belt guard, platen top, during surface grinding. The material is held with both hands and is pushed hard against the top work support the grinding function under the belt has to be clean for effective grinding to occur.

• Note: Always grind on the abrasive side of the abrasive belt. Grinding on the left (upward) side of the linishing belt could cause the work piece to jump or kickback.
• Note: The edge of the front work support must be positioned a maximum of 1.6 mm from the abrasive belt to avoid trapping the work piece or fingers between the support and abrasive belt.
• Note: To avoid injury, turn switch OFF and disconnect the plug from the power source before removing and installing sanding belt.
• Note: This belt linisher is designed only for grinding operations involving met-al and metal derived products. It is not suitable for use with any type of wood – your warranty will be void if the linisher is used for this purpose.
• Note: If any of the items are missing, contact your distributor immediately.

ADJUSTMENTS

USE THE TRANSPARENT EYE GUARD

• To ensure further safety when using the linisher, make sure the transparent guard is in place when in operation.
• To use the guard, simply pivot it whichever position is suitable.

TRACKING THE BELT

• When first starting the machine, the belt may not run centrally on the contact wheel.
• This is corrected by turning the tracking adjuster.
• Clockwise – belt moves towards the left Anti-Clockwise – belt moves towards the right.

ASSEMBLY INSTRUCTIONS

The machine should be placed on a firm level surface. The linisher can be assembled in 2 configurations:-

• Bench Mounted
• Floor Mounted.

BENCH MOUNTING
Align the linishing head with the base plate and secure in place using the 4 nuts & bolts. Fasten securely. Mount the whole assembly to the workbench via the 4 base holes with suitable fixings.

Note: The belt worktable should be used to support work-pieces in all grind- ing operations except for inside curve applications.

FLOOR MOUNTING

Align the base with the pedestal and secure using the bolts provided. Tighten Securely.

• Stand-up the base and pedestal assembly.
• Align the linishing head with the pedestal and secure in place using the bolts provided.
• Secure to the floor via the base holes using suitable fixings.

LINISHING HEAD ASSEMBLY

Ensure that the linishing head is fitted the correct way around for stability and safety.

FITTING THE SPARK TRAP

Slide the spark trap into cut-out slot on the linishing head. Use the knob to hold it in place.

Note: It is extremely important to attach a dust bag (not supplied) or a metal dust extractor (SIP Code 01996) to the machine before any grinding operations are carried out. We also recommend applicable and suitable PPE.

References

• Group Publishing
• SIP Industrial Products Official Website - SIP Industrial Products Official Website

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