FAS FNI MPL-302-105-M IP 67 Module User Manual

: June 12, 2024
: FAS

Table of Contents

Notes
Safety
Getting Started Guide
Technical data
Appendix
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Download This Manual (PDF format)

FNI MPL-302-105-M
IP 67 Module User Manual

Notes

1.1. Manual structure

This manual is organized by organization, so the chapters are interconnected. Section 2: Basic Safety Information.
Chapter 3: Getting Started Guide
Chapter 4: Technical data
……
1.2. Typography

The following typographic conventions are used in this manual.
Enumerate

The enumeration is displayed as a list with bullets.

Entry 1
Entry 2

Action

Action descriptions are represented by a front triangle.
The result of the action is represented by an arrow.
Action description 1
Action result
Action description 2
Step programs can also be displayed numerically in parentheses.
(1) Step 1
(2) Step 2

Grammar
Number:
Decimal numbers are displayed without additional indicators (eg 123) Hexadecimal numbers are displayed with an additional indicator hex (eg: 00hex ) or with the prefix “0X” (eg: 0x00) Cross-reference
1.3 symbol
Notes
This symbol indicates a general comment.
Notice!
This symbol indicates the most important safety notice.
————————————————– ———
Cross-references indicate where to find additional information on this topic.
1.4. Acronym

FNI FAS Network Interface
I Standard input port
PN Pofinet
ECT EtherCAT
CIE CC_link IEF Basic
EIP Ethernet/IP
EMC Electromagnetic Compatibility
FE functional ground
O Standard output port
1.5. Viewing deviations

The product views and explanations in this manual may deviate from the actual product. They are only left and right solutions

Safety

2.1. Intended use
This manual describes as decentralized input and Precautions! output modules for connection to an industrial network.
2.2.Installation and Startup

Installation and start-up may only be carried out by trained and specialized personnel. A qualified individual is one who is familiar with the installation and operation of the product and has the necessary qualifications to do so. Any damage caused by unauthorized operation or illegal and improper use is not covered by the manufacturer’s warranty. Equipment operators are responsible for ensuring that appropriate safety and accident prevention regulations are followed.
2.3. General Security Notes

Debug and check
Before debugging, you should read the contents of the user manual carefully.
The system cannot be used in applications where the safety of personnel depends on the functionality of the equipment. intended use
The manufacturer’s warranty coverage and limited liability statement do not cover damage caused by:

Unauthorized tampering
Improper use
Owner/operator’s obligations

This device is an EMC Class A product. This device generates RF noise.
The owner/operator must take proper precautions when using this equipment. Use only a power source compatible with this device and connect only approved cables.
Fault

In the event of a defect or equipment malfunction that cannot be corrected, the equipment must be taken out of operation to avoid possible damage from unauthorized use.
Intended use can only be ensured when the enclosure is fully installed.
2.4. Corrosion resistance Precautions!
FNI modules generally have good chemical and oil resistance characteristics. When used in aggressive media (e.g. high concentrations of chemicals, oils, lubricants and coolants (i.e. low water content)), these media must be checked before the corresponding application material compatibility confirm. If the module fails or is damaged due to this corrosive medium, no claim for defects can be claimed
Dangerous voltage
Disconnect all power sources before using the equipment!

Getting Started Guide

3.1. Module overview

1 Mounting hole
2 Network port 2 Status
indicator
3 Network port 2
4 Power outlet
5 DIP switch
6 Port 1
7 Port 3| 8 Port 5
9 Port 7
10 Port 6
11 Port 4
12 Port 2
13 Port Status
14 Port 0| 15 Port Identification Board
16 Power input port
17 Module indicator
18 Network port 1
19 Network port 1 status indicator
20 Ground connection
---|---|---

3.2. Mechanical connection

The modules are attached using 2 M6 bolts and 2 washers.
Isolation pads are available as accessories.

3.3. Electrical connections
3.3. 1 Power interface(L-code )
Definition of power input port

Definition of power output port

Pin	Function	Describe
1	Us+	+24V
2	Ua-*	0V
3	Us-	0V
4	Ua+*	+24V
FE	Functional ground*	FE

Notes:

If possible, supply sensor/module power and actuator power separately.
Otal current <9A. The total current of all modules is <9A, even when daisy -chaining the actuator powersupply.
The FE connection from the housing to the machine must be low impedance and kept as short as possible.

3.3.2 Network Interface (D-code)

Pin	Function
1	Tx+
2	Rx+
3	Tx-
4	Rx-

Notes:
Unused I/O port sockets must be covered with end caps to meet IP67 rating.
3.3.3
I/O-Port(A-code)

Pin	Function
1	+24V,1A
2	Enter/output
3	0V
4	Enter/output
5	FE

Note:

For digital sensor input, please follow the input guidelines of EN61131-2, Type 2.
The maximum output current of pins 2 and 4 is 2A. The total current of the module is less than 9A.
Unused I/O port sockets must be covered with end caps to meet IP67 degree of protection.

Technical data

4.1. size

4.2 Mechanical data

Shell material	Die-cast aluminum case, pearl nickel plated
Housing class according to IEC 60529	IP67 (only in plug-in or plug-in style)
Power interface	L-Code (Male and Female)
Input port/output port	M12, A-Code (8*female)
Size(WHD)	65mm222mm25.8mm
Installation type	2-Through Hole Mounting
Ground Bus Accessories	M4
Weight	About 670g

4.3. Operating conditions

Operating temperature	-5°C	~		70°C
Storage temperature	-25°C	~	70°C

4.4. Electrical data

Voltage	18~30V DC，Symbol EN61131-2
Voltage fluctuation	＜1%
Input current at supply voltage 24V	<130mA

4.5 Network port

Port	2 x 10Base-/100Base-Tx
Port connection	M12 ，D-Code
IEEE 802.3 Compliant Cable Types	Shielded twisted pair, min. STP CAT 5/STP

CAT 5e

Ddata transfer rate| 10/100 M bit/s
Maximum cable length| 100m
Flow control| Half condition/full condition(IEEE 802.3- PAUSE)

4.6 Function indicator

PT	Green	EtherNet/IP communication protocol
Yellow	ProfiNet communication protocol
Blue	EtherCat communication protocol
White	CC-Link IEField basic communication protocol

ECT Communication Protocol Module Status

LED	State	Function
US	Green	Power is OK
Red	Greater than 30V or less than 11V
Flashing red	less than 18V
UA	Green	Power is OK
Red	Greater than 30V or less than 11V
Flashing red	less than 18V
SF/MS/RU N	Closure	No error, device initialization
Green light flashing	Pre-operational: The device is in a pre-operational

EIP Communication Protocol Module Status

LED	Show	Function

SF/MS/RU N

| Green light is always on| Working status: The device is running normally
Green light flashes 1HZ| Standby: Device not configured
Green, red and green flashing alternately| Self-test: The device is undergoing a power-on test.
Flashing red 1HZ| Recoverable failures:
Steady red light| Unrecoverable failure
Closure| US no input voltage

BF/NS/ER R

| Green light is always on| Connected
Green light flashes 1HZ|

Not connected:

Green and red off flashing alternately| Self-test: The device is undergoing a power-on test.
Red light flashes 1HZ|

Connection timed out

Steady red light| IP Duplicate:
Closure| US No input voltage or no IP address

US

| Green| Input voltage is normal
Flashing red| Low input voltage (< 18 V)

UA

| Green| The output voltage is normal
Flashing red| Low output voltage (< 18 V)
Red always on| No output voltage present (< 11 V)

PN Communication Protocol Module Status

LED	Show	Function

SF/MS/RU N

| Closure| Works fine
Red flashing 3s 1HZ| Bus start
Red always on| System error

BF/NS/E RR

| Closure| Works fine
Flashing red 2HZ| No data exchange
Red always on| No configuration; or slow physical link; or no physical link

US

| Green| Input voltage is normal
Flashing red| Low input voltage (< 18 V)

UA

| Green| The output voltage is normal
Flashing red| Low output voltage (< 18 V)
Red always on| No output voltage present (< 11 V)

CIE Communication Protocol Module Status

LED	Show	Function

SF/MS/RUN

BF/NS/ERR

| Closure| Module works fine
Steady red light| Communication error

US

| Green| Input voltage is normal
Flashing red| Low input voltage (< 18 V)

UA

| Green| The output voltage is normal
Flashing red| Low output voltage (< 18 V)
Red always on| No output voltage present (< 11 V)

I/O port status

LED	State	Function
1	Closure	The status of Pin4 input or output is 0
1	Yellow	The status of Pin4 input or output is 1
1	Red	Port configured as input: short between Pin1 and 3
1	Flashing red	Port configured as output: Pin4 overcurrent
2	Closure	Port configured as output: short circuit between Pin1 and 3
2	Yellow	The status of Pin2 input or output is 0
2	Red	The state of Pin2 input or output is 1
2	Flashing red	Port configured as input: short between Pin1 and 3

Network port status

LED	State	Function
ACT	Closure	Bus rate: 10Mbit/s
Yellow	Bus rate: 100Mbit/s
LK1 IN (ECT IN)	Flashing green	Data transmission
LK2 IN (ECT OUT)	Flashing green	Data transmission

Module configuration
5.1.1 Factory reset and communication protocol switching

5.1.2 Network segment modification

5.2 Data mapping

EIP PN ECT Communication protocol—process output data

Bytes|

Function

Function

Module status

| | | | Us

over volt age

| Ua

over volt age

|

overhe at

|

Us underv oltage

|

Ua underv oltage

D a t a d e s c r i p t i o n ( b i n a r y ) : 0 = n o s i g n a l 1 = s i g n a l
EIP Communication Protocol—Port Configuration
Bytes|

Function

| 位( Bit)
7| 6| 5| 4| 3| 2| 1| 0
0| PIN4 model| Port3| Port2| Port1| Port0
1| PIN4 model| Port7| Port6| Port5| Port4
2| PIN2 model| Port3| Port2| Port1| Port0
3| PIN2 model| Port7| Port6| Port5| Port4
Data description (binary): 00 = normally open input 01 = normally closed input 10 = output 11 = input and output adaptive
EIP Communication Protocol—Port Configuration

4| PIN4

Security Mode

Security Mode

Security Mode

Security Mode

| Port7| Port6| Port5| Port4
(On network outage) Safe Mode Configuration: 00 = Hold at 0 01 = Hold at 1 10 = Hold at last value
CIE communication protocol—process output data
Bytes|

Function

Function

Module status

| | | | Us

over volt age

| Ua

over volt age

|

overhe at

|

Us underv oltage

|

Ua underv oltage

D a t a d e s c r i p t i o n ( b i n a r y ) : 0 = n o s i g n a l 1 = s i g n a l
*When the CIE ECT communication protocol is used, the PIN input and output mode does not need to be configured for self-adaptation

5.3 PLC Integration Tutorial
(The module communication protocol should be set before configuring the module, see 5.1.1 for details)
5.3.1 Siemens S7-1200 Portal Integration (PN)

Install the GSD file
InPLC—DeviceConfiguration—NetworkView—HardwareCatalog,selectthe moduleanddragitin,click” Unassigned”,andselectthePLCtobeconnected;
Double-clickthemoduletoentertheconfiguration,
(1)Slotfunctionconfiguration:Selecttherequireddatainthehardware catalog–moduleanddragitinto theslotinthedeviceoverviewwindow;
(2)Moduleportfunctionconfiguration:clickthemoduleicon,select “General”,andthenclickslot1toconfiguretheportfunction

(3) Module function configuration: Click the module icon, select “General”, and then click slot 0 to configure the module function
(4)Aftertheconfigurationiscomplete,intheconfigurationview,clickDownload.

AssignmodulePNname:PLCswitchtoonlinestate,select”ungroupeddevice”—clickonthe modulename—selectonlineanddi agn osis—function—assignPROFINETdevicename—-Select themoduletobeassignedinthelist(shouldbeselectedaccordingtothephysicalMAC)— Click”AssignName”tocompletetheconfiguration!.
3.2OMRONNX1P2SysmacStudioIntegrated(EIP)
1.InstalltheEDSfile:Tools—ETHERNET/IPConnectionSettings—Double-clickPLCinthe window—right-clickontheblankspaceofth etoolboxontherightandselect”ShowEDS
Library”,click”Install”inthepop-upwindow,andselectEDSfileinstallation
2.Createamodule:Click”+”inthetoolboxwindow,fillinthemoduleIPaddress,model name,version,andclick”Add”belowtoco mpletethemodulecreation;

3.Configurationmodule:right-clickthemodule- select”Edit”-configurethecorresponding valuesintheparametersaccordingtoa ctualneedsandclickOKaftercompletion
4.Reateavariableassociation:
(1)Programming–Data–Globalvariablescreatetwoarrays,output2bytes,input6bytes,and thecorrespondinginputandoutputsh ouldbeconfiguredinthenetworkdisclosure;
(2)Inthebuilt-inETHERNET/IPportsettingwindow–selectthefirsticon(tab)onthe left–click”RegisterAll”
(3)Inthebuilt-inETHERNET/IPportsettingwindow–selectthesecondiconontheleft (connection)–click”+”,thetargetdeviceselectsthepreviouslyconfiguredmodule,the IOtypeselectsEXCLUSIVEOwner,andthecorrespondinginputOutput,thetargetvariable mustbefilledwith101,100;thenselectthecorrespondingstartingvariable,andgoonline aftercompletion.Select”TransfertoContro ller”andtheconfigurationiscomplete!
5.3.3OMRONNX1P2SysmacStudioIntegrated(ECT)
1.InstalltheESIfile:double-clickEtherCATintheconfigurationandsettings–right- clickthemasterdevice–select”ShowESIlibrary”,a ndselecttheESIfileinthepop- upwindowtoinstall
2.ConfigurethemoduletotheEtherCATnetwork:findtheFieldBusModulesinthe toolboxontheright,findthemodulemodeliconanddouble-clicktoaddittothe network
3. The PLC goes to online mode, right-click the master device, and write the node address of the slave device
4. Variable mapping: Select the configured node in the I/O mapping, fill in the name of the variable, and the configuration is complete! .
5.3.4MitsubishiFX5UWork2Integrated(CIE)
1.InstalltheCCSPfile:firstopenGXWORKS3-Tools-Configurationfilemanagement- Login-CSPPfile(theprojectmustbecl osedtoimportthefile)

2. Click on the left side Project – Parameters – FX5UCPU – Module Parameters – Ethernet Port, Basic Settings – Self Node Settings. Set the own node IP

3.ClickCC-LinkIEFBasicsettings-selectwhethertouseCC-LinkIEFBasic-clicktouse 4 .ClickCC-LinkIEFBasicsettings-selectnet

workconfigurationsettings-detailed settings;

5.Automaticdetectionofconnecteddevices-occupy4stations,theIPaddressissetusing theDIPswitch-reflectthesettingandclose

6.Selectthespecifiedsoftelementforrefreshtarget-softelementnameM-assignsoft elementaddress-application,theconfigur ationiscomplete!