SoftGripping SG.BP.2V.C3 Control Box Instruction Manual
- June 12, 2024
- SoftGripping
Table of Contents
- About this document
- Safety
- Service
- Accessories
- Product Overview
- Function
- Installation
- Starting Procedure
- Operation
- Decommissioning
- Maintenance and Troubleshooting
- Disassembly
- Legal information
- Warranty and warranty conditions
- EC – Declaration of Conformity
- References
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)
SoftGripping SG.BP.2V.C3 Control Box
Tip: For your own safety, read the operating instructions and follow the warning and safety instructions on the device and in the operating instructions. Keep the operating instructions for future reference.
Tip: If you wish to get the operating manual in an additional language, please send us your request and the corresponding product code via Email.
Warning! Not reading the manual properly can lead to injuries. Please mind the warnings provided in the operating instructions.
Technical Support:
| Tip: For your own safety, read the operating instructions and follow
the warning and safety instructions on the device and in the operating
instructions. Keep the operating instructions for future reference.
---|---
| Tip: If you wish to get the operating manual in an additional language,
please send us your request and the corresponding product code via Email.
| Warning! Not reading the manual properly can lead to injuries. Please
mind the warnings provided in the operating instructions.
Technical Support| Do you have questions about the installation or operation
of your device?
Email: info@soft-gripping.com
Publisher| Wegard GmbH
Kirchenheide 18
22395 Hamburg
Germany
www.soft-gripping.com
www.soft-gripping.shop
Version| Product Code: SG.BP.2V.C3
Revision: 1.2.1
Date of Revision: 2022-01-23
Original Instructions
Errors and technical modification subject to change, you can find the newest
version on our homepage.
Copyright| This document contains confidential information and may not be
reproduced without written consent of Wegard GmbH.
© Wegard GmbH 2020 All rights reserved
About this document
This document describes the usage of the product, certain aspects of the device are described in other documents and must be observed as well.
Applicable documents
You can find additional information in the Quick Installation Guides and data sheets. For all available documentation visit our website or contact us directly.
Safety
Intended use
The SoftGripping Control Box is used to operate SoftGripper Fingers and the suction cup in following configurations: high-speed and collaborative, but all basic information is applicable to other product lines as well.
General safety information
- The product may only be used in its original status without unauthorized modifications.
- Only use the product if it is in perfect technical conditions.
- The use is intended inside building only.
- Take the ambient conditions at the location of use into consideration.
Service
Contact our regional SoftGripping partners if you need technical support.
Accessories
You can find all accessories in our catalogue and data sheets or on our website.
Product Overview
Design
Characteristics
| Input Air Pressure Connection | 1 x 8 mm outside Ø |
|---|---|
| Output Pressure Connector | 2 x 8 mm outside Ø |
| Input Pressure | 4 to 7 bar |
| Output Pressure | – 0.75 to 2.5 bar |
| Operating medium | Compressed air in accordance with ISO 8573-1:2010 |
[7:4:4]
Ambient Temperature| 0 °C to 50 °C
Temperature of the medium| 0 °C to 50 °C
Solenoid valve duty cycle| 100 %
Signal Connector| M12 connector IEC 61076-2-101 8 Pins male
Digital Signal Input| 3x 21.6 – 26.4 V DC || 120 mA
Compatible Software| Soft-Gripping UR-Caps
Compatible Hardware| Soft-Gripping Fingers & Suction Cups
Figure 3: Characteristics of the SoftGripping Control Box.
Pinout
Table 1: Pinout of the M12 connector.
| Pin | Function | Color |
|---|---|---|
| 1 | Finger Release | White |
| 2 | GND | Brown |
| 3 | Finger Grip | Green |
| 4 | NC | Yellow |
| 5 | Suction Cup Active | Grey |
| 6 | NC | Pink |
| 7 | NC | Blue |
| 8 | NC | Red |
Function
The control box is used to operate any SoftGripper, End of Arm Tooling or suction cup. On the front, the current pressure can be seen in the pressure indicator and adjusted via a knob. On the backside of the device you can find the pressure input and two outputs (e.g. fingers & suction cup). The outputs are controlling the position of the fingers. You can switch between 3 positions: Grip, Release and Relaxed setting the according Signal Connector’s pins to high. Setting both, the “Finger Release” and “Finger Grip”, respectively pins 1 & 3 to low results in the Relaxed position. The Suction Cup has two states. When pin 5 is set to high, the Suction Cup is activated, setting pin 5 to low results in a release.
Pneumatic Components
The SoftGripping Control Box works with pneumatics elements from Festo. The additional documentation for the MHE2-M1H-3/2G-QS-4-K (196136) Solenoid valve and Festo vacuum ejector nozzle OVEL-5-H-10-PQVQ4-UA-C-A-H3 can be acquired from Festo SE & Co. KG.
Installation
Mechanical
Place the SoftGripping Control Box in a suitable position to allow unhindered operation and ensure a safe working environment.
An unfavorable mounting position can impair the functionality of this product:
- Install the unit in a place where no condensation water from the compressed air line can collect in the device.
- Be sure that the box and the internal components are not heated above the maximal permitted operating temperature, ether by the surrounding or hot compressed air.
Pneumatic
The SoftGripping Control Box comes with the tubing needed to operate SoftGripper Fingers, a suction cup or End of Arm Tooling. On the backside you find 3 connectors for pneumatics. The input connector is used to supply the pressurized air on which the system operates. Make sure to use the right diameter of tubing and the compressor to be suitable for the task and does not exceed the maximal operating pressure. Connect the tubing to the output connector and corresponding Fingers or suction cups. Verify, that the connections are not switched on. The compressed air to operate the SoftGripping Box, Fingers etc. must be in accordance with ISO 8573-1:2010 [7:4:4].
Keep the dangers of compressed air and the following points in mind:
- Make sure to connect and disconnect tubing while the compressor is turned off.
- Do not bend the tubing excessively. The flow must be provided at any time.
- Check the tubing for leaks and abrasions. Verify that you are using suitable tubing.
- Mind, that tubing with the right diameter must be used.
- The maximal input pressure should not be exceeded at any time.
Warning! Injury caused by pressurized system. To minimize risks of injuries while handling pneumatics:
- Wear personal protective equipment (PPE) such as hearing and eye protection at any time.
- and operate high pressure equipment behind a blast shield.
Electric
Connect the 8 pin M12 connector to the box your automation system.
Keep the dangers of compressed air and the following points in mind:
- Make sure to connect and disconnect the plug while system is turned off
- Make sure to operate the device with voltage according to the voltage range.
- Keep the component away from moisture.
Warning! Improper operation can cause electric shocks, damage to the machine and system.
- For the electrical power supply, only use PELV circuits in accordance with IEC 60204-1/EN 60204-1.
- Only use voltage sources that ensure a reliable electric separation from the mains network in accordance with IEC 60204-1/EN 60204-1.
- Keep the requirements of IEC 60204-1/EN 60204-1 for PELV circuits.
Starting Procedure
After connecting all components, turn on the robot and compressor. The
SoftGripping Control Box comes pretested and adjusted to 1 bar / 0.1 MPa
output pressure. This setting can change, so make sure to calibrate the output
pressure before connecting the box to the Fingers.
To calibrate the pressure, you need to:
-
Connect the blanking plug to the finger output.
-
Set the position to Grip
-
Read the built-in manometer by toggling the button under the display
-
Adjust the pressure using the knob on the front panel. Pull the knob to start setting the pressure.
Turn it clockwise to reduce the pressure and counterclockwise to increase it. -
Push the knob to save the settings.
-
Make sure to turn the pressure off before removing the blanking plug and inserting the tubing.
Always check the output pressure set before operating the robot to avoid damaging the Fingers. Commissioning should only be carried out by qualified personnel.
Operation
The Fingers and the suction cup are operated by triggering the respective pins described in the Pinout (Section 5.3).
This results in three positions for the Fingers:
- Pin 1 High & Pin 3 Low: Grip
- Pin 1 Low &Pin 3 High: Release
- Pin 1 Low & Pin 3 Low: Relaxed
The suction cup can be operated between two positions:
- Pin 5 High: Grip
- Pin 5 Low: Relaxed
It is not recommended to set both Pin 1 and Pin 3 to High at the same time. Note that it will result in the Grip position of the Fingers.
Decommissioning
Set all pins to low and turn off the air compressor. If you are planning to disconnect the device after decommissioning, make sure to disconnect the signal connector first. Before disconnecting any tubing, be sure that the system is not pressurized. Store the SoftGripping Control Box under dry conditions.
Do not disconnect the pneumatics while the system is still pressurized
Maintenance and Troubleshooting
The pneumatics can be maintained using manuals provided by Festo SE & Co. KG. If you find problems using the system, please follow the following steps checking the components:
- Are all connections made?
- Is the input pressure suitable?
- Can you find leaks, excessive bends or ruptures in the tubing?
- Is the input voltage suitable? Does the device receive inputs?
The Schmalz manometer is operated by a battery, if you cannot see the reading, you should replace the battery following the instructions given by J. Schmalz GmbH.
If you still have problems operating the device, please contact our service team.
Disassembly
The disassembly must be carried out by qualified personnel in order to guarantee the warranty.
Legal information
Damage in transit
The packaging of our devices ensures the best possible protection against transport damage. Check the packaging for transport damage. In case of damage, contact the manufacturer’s technical customer service within three working days and inform the carrier.
Warranty and warranty conditions
The factory warranty for the device is contractually agreed. During the warranty period, the manufacturer will replace or repair free of charge any material or construction-related defects. Please inform yourself about our terms and conditions on the website.
Warranty claims will become void in the event of unauthorized intervention in the device. Also excluded from the warranty:
- Unintentional or intentional damage
- Damage or defects caused by third parties not contractually bound to the manufacturer at the time of damage
- Wearing parts
- Damage due to negligence or improper operation of the device
- Packaging and shipping damage
If your device malfunctions, contact the manufacturer directly:
Wegard GmbH
Kirchenheide 18
22395 Hamburg
Phone: +49 (0)40 319 76 995
E-Mail: info@soft-gripping.com
Declaration of Conformity
The declaration of conformity can be obtained directly from the manufacturer.
Disposal
Old devices or dismantled old assemblies can be returned to the manufacturer or a certified disposal company for proper disposal.
EC – Declaration of Conformity
EC- Declaration of Conformity
Manufacturer
Product name
Applicable EC directives met
2006/42/EG| Machinery Directive
2014/30/EU| Electromagnetic Compatibility
Harmonised standards applied
EN ISO 12100: 2011-03| Safety of Machinery – General principles for design –
Risk assessment and risk reduction
EN 61000-6-2: 2012-11| Electromagnetic Compatibility – Emission
EN 61000-6-2: 2006-03| Electromagnetic Compatibility – lmmunity
Person responsible for documentation
Hamburg, 21.12.2021|
Stephan Ulrich / Wegard GmbH, Kirchenheide 18, D – 22395 Hamburg
Ssignature, details of signatory
Hamburg, 21.12.2021|
Stephan Ulrich, CEO
info@soft-gripping.com
www.soft-gripping.com
www.soft-gripping.
References
Read User Manual Online (PDF format)
Read User Manual Online (PDF format) >>