HEYNER 927130 AkkuEnergy Pro Battery Charger Portable Instruction Manual

HEYNER 927130 AkkuEnergy Pro Battery Charger Portable Instruction Manual

INSTRUCTION MANUAL

OPERATING INSTRUCTIONS

12V 3.SA for batteries from lAh up to B0Ah (loading capacity) and lAh to ll0Ah (maintenance capacity for charge).
12V 6.SA for batteries with 30Ah to 130Ah (charge capacity) and 30Ah to 190Ah (maintenance
capacity for charge)

The new battery chargers AkkuEnergy are completely new developed electronic battery chargers, which change completely the charging of batteries.
The chargers are suitable for charging of traditional lead-acid batteries and the latest generation of lead-acid batteries, especially for the long-term maintenance of charge, such as for the whole season. During the whole period in which the vehicle (e.g. car or boat) is out of service and the battery should be constantly monitored and guaranteed for maintenance of charge, the charger can be connected without the risk that the battery will be damaged.
The chargers have been developed for the automotive industry, but are also suitable for other applications in the sectors of sports and leisure, including motorbikes, scooters, sports cars, snowmobiles and lawn tractors. Additional applications include industrial vehicles, agricultural vehicles, boats and caravans.
Ideal for all lead-acid batteries with free electrolyte (WET) or with firm electrolyte (DRY), such as hermetically closed battery types (GEL, AGM and MF).
All loading parameters are set via the function keys on the control panel. Depending on the model, the following options are available:

– Battery type (with free electrolyte WET or with firm electrolyte GEL).
– Type of vehicle depending on battery power.

The chargers have indicator lights and a beep, which give an alarm in case of reverse of polarity, broken battery and wrong voltage.
The chargers are made from insulated material and can be hung on the wall. (Fig. 9 Mounting kit not included in scope of delivery) They have a high degree of protection against weather/moisture and are protected against overheating and short circuit. The delivery package contains the cable with clips as well as the complete set of accessories. (Fig. 5-7)

CHARGING CYCLES

The charging cycles of the new battery chargers AkkuEnergy were developed to optimize the loading of all commercial batteries. The different construction of the batteries which are available in trade today (Dry, Wet, Gel, AGM) require different charging characteristics because only in this way a correct and complete charge is guaranteed. The chargers AkkuEnergy extend the life of the battery, as they guarantee the correct charging cycle for each battery.

Model: 12V 3.SA for batteries from lAh up to ll0Ah (art. 927 080)
Model: 12V 6.SA for batteries with 30Ah to 190Ah (art. 927130)

The control and procedure of the charging cycle is controlled by a microprocessor. The chargers of the series AkkuEnergy have charging cycles, which differ depending on the type of battery to be charged (DRY/ GEL or WET /AGM ). Each charging cycle is divided into six or seven phases, namely two diagnostic phases and four or five charging phases as specified by the standard DIN 41772 (Fig. 3-4).

• Initial diagnostic phase Al – identification of battery status.
  The charger analyzes the status of charge of the battery, which should be loaded.
  For extremely unloaded batteries a refreshing loading with very low current will be done, until the battery has reached the optimum load for the first charging phase.

• Initial charging phase I: charging with constant current to maximum battery charge.

• Second phase UO: charging with firm voltage until the current reaches the minimum value.

• Second diagnostic phase A2 – identification of battery status: The charger tests the efficiency of the charged battery.

• Only for modelAkkuEnergy art. 927130: Third charging phase Boost – only for chargers which are adjusted to WET/ AGM. Intensive charging phase with constant current and increasing voltage for increasing the charging efficiency of the battery

• Fourth charging phase U: maintenance of charge at constantly reduced voltage and charger adjusted for batteries DRY/ GEL.

• Fourth charging phase Up: Maintenance of charging with pulse current and charger adjusted for batteries WET/ AGM.

IMPORTANT NOTES

• Before using the charger instruction manual must be read carefully!
• The charger is developed to charge lead-acid batteries. It may not be used for any other purpose. Non-rechargeable batteries must not be loaded. Also frozen batteries must not be charged.
• People (including children) who lack the knowledge or experience in handling with the device or which are limited in their physical, sensory or mental capabilities, may not use the device without supervision or instruction by a person who is responsible for their safety. Children must be supervised and must not play with the device.
• Always wear safety glasses when connecting and disconnecting the charger cable and keep the face off the battery.
• During charging explosive vapors may arise. Sparks, flames and smoking are forbidden!
• The charging of the batteries must be done in a well ventilated, dry place. Protect from rain and snow!
• Before connecting and disconnecting the charger cable to the battery, make sure that the power cord is unplugged from the charger.
• While charging, do not place the charger onto the battery.
• Battery fluid is corrosive! If accidental contact with skin or eyes, immediately rinse under running water and consult a doctor.
• In case of improper use or opening of the housing or changes on the internal electronic circuit of the device, the warranty claim will expire immediately.
• If damaged, the power cord of the charger needs to be replaced by technicians of the contractual customer service because special tools are required.
• Repairs and maintenance operations on the device may only be done by qualified personnel.

CHARGING

Charging of batteries which are connected to the vehicle:

1. Before starting the charging process, make sure that the power plug of the charger is not connected to the 230V plug socket.

2. Determine the pole on the battery which is connected to the ground of the vehicle.
   The mass is usually connected to the negative terminal(-).

3. Charging a battery with negative terminal which is connected to the ground of the vehicle:
   • Connect the output line with red clip (Fig. S)with the positive terminal(+) of the battery.
   • Connect the output line with black clip (Fig. S)to mass of vehicle, in sufficient distance from the battery and fuel line.

4. If the mass of the vehicle is connected with the positive terminal of the battery, it must be charged as follows:
   • Connect the output line with black clip (Fig. S)to the negative terminal(-) of the battery.
   • Connect the output cable with red clip (Fig. S) with the vehicle mass, in sufficient distance from the battery and fuel line.

5. Use of cable with round clips (Fig. 5):
   • Connect the output line with black round clip with the negative terminal(-).
   • Connect the output line with red round clip with the positive terminal (+)of the battery.
   • Make sure that the two round clips are correctly fixed with the battery terminals, so that an optimal electrical contact is guaranteed.
   • Fasten the end of output line with round clips suitably to a place on the vehicle, which is sufficiently far away from fuel line. Do not use metal clips or other materials which could damage the output line.
   • The connector of the cable with round clips has an insulating, dense protection cap.
   Necessarily close the connector when not in use with this protection cap for protection
   against dirt and moisture.
   ATTENTION! After charging always press the rubber cap onto the connector!
   ATTENTION! Check the condition of fuse (if there is one) before charging.

6. Using of plug for cigarette lighter (Fig. 6):
   • Make sure that the plug socket from the cigarette lighter of the vehicle is under tension even if vehicle is out of action (look up in the instruction and maintenance manual of the vehicle).
   • Make sure that the plug socket from the cigarette lighter of the vehicle is clean.
   • Insert the plug into the plug socket of the cigarette lighter.
   ATTENTION! The plug for plug socket of the cigarette lighter may only be used for maintenance of charge, not for normal charging.

Charging of batteries which are not connected to a vehicle (removed batteries):

1. Before starting the charging process, make sure that the power plug of the power cable is not connected with the plug socket.
2. Connect the output cable with red clip (Fig. S) to the positive terminal (+)of the battery.
3. Connect the output line with black clip (Fig. S) to the negative terminal(-) of the battery.

ATTENTION! Make sure that both clips of the output lines have safe contact to the corresponding poles.

USE OF CHARGER

1. After connecting the cables of the output lines with the battery, connect the power cable from the charger to a plug socket and make sure that the voltage corresponds with the rated voltage of the charger (230V-50Hz). The signal from the charger turns on for 0.5 seconds, the LEDs on the control panel turn on for two seconds.

2. The charger automatically turns to standby.
   • How the standby mode can be recognized:
   – Model: 12V 3.SA (art. 927080): LED ON (H) on, LED (Al) on, LED GEL (C) on (Fig. 1)
   – Model: 12V 6.SA (art. 927130): LED ON (H) on, LED (82) on, LED DRY GEL (Cl) on (Fig. 2)

3. With the charger in standby mode tune the charging parameters with the buttons on the control panel, which are suitable for the type of battery. By turning on, the parameters are displayed through the respective LEDs.

Adjustable charging parameters:

Model: 12V 3.SA (art. 927080) for batteries with lAh to llOAh (Fig. 1).

• Button — (lA), depending on the battery voltage:
• (LED Al): charging of batteries with 30Ah to 70Ah, charging maintenance for batteries with 30Ah to llOAh.
• (LED Bl): charging of batteries with lAh to 30Ah, charging maintenance for batteries with lAh to 70Ah.
• Button GEL – WET (2), depending on battery type:
• GEL (LED C) for closed batteries (without cover).
• WET (LED D) for conventional batteries (with cover).

Model: 12V 6.SA (art. 927130) for batteries with 4Ah to 190Ah (Fig. 2)

• Button – (18), depending on the battery voltage:
• (LED 82): charging of batteries with 4Ah to 70Ah, maintenance of charge for batteries with 4Ah to llOAh.
• (Led A2): charging of batteries with 70Ah to 130Ah, maintenance of charge for batteries with 70Ah to 190Ah
• Button DRY GEL – WET AGM (2), depending on battery type:
• DRY GEL (LED Cl) for closed batteries (without cover).
• WET AGM (LED Dl) for conventional batteries (with cover) and for closed batteries with high tops of current.

4. After charging parameters have been set, press the button START (3) to start charging the battery. Turning on the LED (E) shows that charging process is going on.
5. While charging battery, the LED CHARGING (I) remains activated in phases I and UO.
6. When LED “FULL” (L) lights up, the battery is charged to 100%. The charger changes to maintenance of charge, looks permanently at the efficiency of the battery and keeps an optimal charging status of the battery. In this phase, the charger can remain connected even for months.
7. If charging process should be finished or interrupted, please consider the instructions in section END OF CHARGING.

END OF CHARGING

1. After charging process has been finished, unplug the power cord of charger from
   plug socket.

2. Remove the output line with black clip from the mass of the vehicle or from negative
   pole(-).

3. Remove the output line with red clip from positive terminal (+)of battery.

IDENTIFICATION OF BATTERY CONDITION AND ERROR MESSAGES

The chargers AkkuEnergy Electronic are developed to recognize the battery condition before start of charging and to report any faults when connecting charger and battery.

SAFETY FEATURES

The chargers AkkuEnergy are equipped with security features, which guarantee maximum safety during use and for device which is in action:

• Complete spark protection
• Protection against short circuit
• Voltage compensation
• Temperature compensation
• overheating protection
• Reverse polarity protection
• High degree of protection IP65 or IP21 (depending on model) against effects of weather.

MAINTENANCE

If charger is not in use, it must be kept in a dry place where it is protected against moisture.
Disconnect the plug from charger to clean the box and wipe the box with a soft cloth.

GENERAL INFORMATION FOR THE USER

RATING OFTHE BATTERY -Ah
Amount of current (A) which a battery can deliver over the period (h), usually about 10 hours.

GEL BATTERY

Lead-calcium battery, of which the positive pole and negative pole are immersed in a gel. These batteries are hermetically sealed and maintenance free. They are usually used in applications that provide an intensive use of the battery. Because of their robust construction they are particularly suitable for motorbikes, off-road vehicles, trucks and boats.

DRY BATTERY

Lead-calcium battery, of which the electrolyte solution is retained by separators of microfibre, which are inserted between the plates. Also DRY batteries are Like GEL batteries hermetically closed and powerful.

WET BATTERY

Lead-acid batteries of which the positive pole and negative pole are immersed into an acid solution of acid sulfur. These batteries are available in the closed version or with cover for battery service. This is the type of battery which is used mostly in the automotive industry.

AGM BATTERY

The AGM batteries are Lead-tin batteries with reverse reaction and continuous plate in which the plate, the electrolyte solution and the mats made of polymer fibers and silicone are spirally rolled. These are maintenance-free batteries with high current Level while starting, which have been especially developed for use under extreme and difficult conditions. They can resist against stress of intensive charge and discharge cycles. The charging time of a battery also depends on how low the battery charge is at the beginning of the charging process. A completely discharged battery needs more time for charging than a partially discharged battery.

WARRANTY CONDITIONS

1. The manufacturer ensures correct functioning of the product for a period of 24 months
   from purchase date, which must be registered on the receipt by the dealer when selling.

2. The warranty includes the repair or replacement of equipment parts, for which the manufacturer has accepted manufacturing or material defects.

3. Disorders, which are due to negligence, operating errors and changes made on the device,
   Lead to an immediate expiration of the warranty claim.

4. The warranty claim also expires if the repair of the device is made by unqualified and not authorized personnel of the manufacturing company.

5. Wrong connection to the network, the deviation of current voltage of the indicated rated voltage named on the Label on device, as well as current fluctuations in the Line which are caused by external influences such as Lightning, will Lead to expiration of warranty.

6. The warranty card is only valid if it is presented together with the receipt or delivery note.

7. The manufacturer assumes no Liability for direct and indirect property and personal damage of any kind, which arise from use or interruption of use of device.

After the implementation of the European Directive 2002/96/EC & EN50419 in the national Legal system, the following applies: Electrical and electronic devices may not be disposed of with domestic waste. Consumers are obliged by law to return electrical and electronic devices at the end of their service Lives to the public collecting points set up for this purpose or point of sale. Details to this are defined by the national law of the respective country. This symbol on the product, the instruction manual or the package indicates that a product is subject to these regulations. By recycling, reusing the materials or other forms of utilising old devices, you are making an important contribution to protecting our environment.

DECLARATION OF CONFORMITY

We

alca germany automotive gmbh Gewerbestr.11, D-15859 Storkow

declare under our sole responsibility that the product

Type : Battery Charger
Model Number
930600, 930800, 931100, 932280, 933080

to which this declaration relates is in conformity with the following standard(s) or other normative document(s).

Safety:
EN 60335-2-29; EN 55014-1-2; EN61000-3-2; EN 60335-1

Following the provisions of Directive(s):
73/23 EEC, 89/336 EEC, 93/68 EEC

Storkow, Date: Juni 2013
Place and date of issue

Name and signature

warranty card
art.-n° .. ……………………………………………………………………… .
serial-n° .. …………………………………………………………….. .
dysfunction .. …………………………………………… .
purchase date .. ……………………………………………………… .
shop address .. ………………………………………………….. .
stamp .. ……………………………………………………………………………………. .

alca germany automotive gmbh
Gewerbestr 1] D-15859 Storkow
DEUTSCH LAND
Telefon: +49 (O) 33678 • 687 • 0
Telefax: +49 (0) 33678 • 610 • 44
Internet: HEVNER PRO.com

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