DEWALT DCB117 18V-54V 12A Quick charger Instruction Manual

DCB116
DCB117
Instruction Manual

original instructions

BATTERY CHARGER   DCB116, DCB117
Congratulations!
You have chosen a DEWALT tool. Years of experience, thorough product development, and innovation make DEWALT one of the most reliable partners for professional power tool users.

Technical Data

WARNING: To reduce the risk of injury, read the instruction manual.
Definitions: Safety Guidelines
The definitions below describe the level of severity for each signal word. Please read the manual and pay attention to these symbols.

DANGER: Indicates an imminently hazardous situation that, if not avoided, will result in death or serious Injury.
WARNING: Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury.
CAUTION: Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury.
NOTICE: Indicates a practice not related to personal injury which, if not avoided, may result in property damage.
Denotes risk of electric shock.
**** Denotes risk of fire.

X
DCB548| 18/54| 12.0/4.0| 1.44| 120| 540| 350| 300| 180| 150| 80| 120| 180| X
DCB181| 18| 1.5| 0.35| 22| 70| 45| 35| 22| 22| 22| 22| 22| 45
DCB182| 18| 4.0| 0.61| 60/40| 185| 120| 100| 60| 60/45| 60/40| 60/40| 60| 120
DCB183/B| 18| 2.0| 0.40| 30| 90| 60| 50| 30| 30| 30| 30| 30| 60
DCB184/B| 18| 5.0| 0.62| 75/50| 240| 150| 120| 75| 75/60| 75/50| 75/50| 75| 150
DCB185| 18| 1.3| 0.35| 22| 60| 40| 30| 22| 22| 22| 22| 22| X
DCB187| 18| 3.0| 0.54| 45| 140| 90| 70| 45| 45| 45| 45| 45| 90
DCB189| 18| 4.0| 0.54| 60| 185| 120| 100| 60| 60| 60| 60| 60| 120
DCB122| 12| 2.0| 0.22| 30| 90| 60| 50| 30| 30| X| X| 30| 60
DCB124| 12| 3.0| 0.25| 45| 140| 90| 70| 45| 45| X| X| 45| 90
DCB125| 12| 1.3| 0.20| 22| 60| 40| 30| 22| 22| X| X| 22| 40
DCB127| 12| 2.0| 0.20| 30| 90| 60| 50| 30| 30| X| X| 30| 60

*Date code 201811475B or later
Date code 201536 or later
SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE**

Important Safety Instructions for All Battery Chargers

• Before using the charger, read all instructions and cautionary markings on the charger, battery pack, and product using the battery pack.
  WARNING: Shock hazard. Do not allow any liquid to get inside the charger. Electric shock may result.
  CAUTION: Burn hazard. To reduce the risk of injury, charge only DEWALT rechargeable batteries. Other types of batteries may burst to cause personal injury and damage.
  NOTICE: Under certain conditions, with the charger plugged into the power supply, the exposed charging contacts inside the charger can be shorted by foreign material. Foreign materials of a conductive nature such as, but not limited to, steel wool, aluminum foil, or any buildup of metallic particles should be kept away from charger cavities. Always unplug the charger from the power supply when there is no battery pack in the cavity. Unplug the charger before attempting to clean

• Children are not allowed to use or play with this charger. This charger can be used by persons with reduced physical, sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning the use of the appliance in a safe way and understand the hazards involved. Otherwise, there is a risk of injuries.

• Children shall be supervised during cleaning to ensure that they do not play with the appliance.

• Do not operate chargers with damaged cords or plugs — have them replaced immediately.

• In case of a damaged power supply cord, the supply cord must be replaced immediately by the manufacturer, its service agent, or a similarly qualified person to prevent any hazard.

• To reduce the risk of injury, charge only DEWALT rechargeable batteries. Other types of batteries may burst to cause personal injury and damage.

• DO NOT attempt to charge the battery pack with any chargers other than the ones in this manual. The charger and battery pack are specifically designed to work together. • These chargers are not intended for any uses other than charging DEWALT rechargeable batteries. Any other uses may result in a risk of fire, electrical shock, or electrocution.

• Do not expose the charger to rain or snow.

• Pull by plug rather than cord when disconnecting charger. This will reduce the risk of damage to the electric plug and cord

• Make sure that the cord is located so that it will not be stepped on, tripped over, or otherwise subjected to damage or stress.

• Do not use an extension cord unless it is absolutely necessary. The use of improper extension cords could result in a risk of fire, electric shock, or electrocution.

• Do not place any object on top of the charger or place the charger on a soft surface that might block the ventilation slots and result in excessive internal heat. Place the charger in a position away from any heat source. The charger is ventilated through slots in the top and the bottom of the housing.

• Take care to ensure that the charger is standing in a steady, secure position. A falling battery or charger may present a risk of injury to yourself and/or others.

• The location at which the charger is used should be clean and dry. Use in dirt or wet area could result in a risk of fire, electric shock, or electrocution.

• Disconnect the charger from the outlet before attempting any cleaning. This will reduce the risk of electric shock. Removing the battery pack will not reduce this risk.

• Do not disassemble the charger; take it to an authorized service center when service or repair is required. Incorrect reassembly may result in a risk of electrical shock, electrocution, or fire.

• Do not operate the charger if it has received a sharp blow, been dropped, or otherwise damaged in any way. Take it to an authorized service center.

Chargers
DEWALT chargers require no adjustment and are designed to be as easy as possible to operate.
Electrical Safety
The charger has been designed for one voltage only. Always check that the battery pack voltage corresponds to the voltage on the rating plate. Also, make sure that the voltage of our charger corresponds to that of your mains.
Your DEWALT charger is double insulated in accordance with EN60335; therefore no earth wire is required.
If the supply cord is damaged, it must be replaced only by DEWALT or an authorized service organization.
WARNING: We recommend the use of a residual current device with a residual current rating of 30mA or less.Mains Plug Replacement
(U.K. & Ireland Only) If a new mains plug needs to be fitted:

• Safely dispose of the old plug.
• Connect the brown lead to the live terminal in the plug.
• Connect the blue lead to the neutral terminal.

WARNING: No connection is to be made to the earth terminal.
Follow the fitting instructions supplied with good-quality plugs. Recommended fuse: 3 A.
Using an Extension Cable
An extension cord should not be used unless absolutely necessary. Use an approved extension cable suitable for the power input of your charger (see Technical Data). The minimum conductor size is 1 mm; the maximum length is 30 m.
When using a cable reel, always unwind the cable completely.

Battery Packs

Important Safety Instructions for All Battery Packs
When ordering replacement battery packs, be sure to include the catalog number and voltage.
The battery pack is not fully charged out of the carton. Before using the battery pack and charger, read the safety instructions below. Then follow the charging procedures outlined.

READ ALL INSTRUCTIONS

• Do not charge or use the battery in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Inserting or removing the battery from the charger may ignite dust or fumes.
• Never force the battery pack into the charger. Do not modify the battery pack in any way to fit into a non-compatible charger as the battery pack may rupture causing serious personal injury.
• Charge the battery packs only in DEWALT chargers.
• DO NOT splash or immerse in water or other liquids.
• Do not store or use the tool and battery pack in locations where the temperature may fall below 4 ˚C (34 ˚F) (such as outside sheds or metal buildings in winter), or reach or exceed 40 ˚C (104 ˚F) (such as outside sheds or metal buildings in summer).
• Do not incinerate the battery pack even if it is severely damaged or is completely worn out. The battery pack can explode in a fire. Toxic fumes and materials are created when lithium-ion battery packs are burned.
• If battery contents come into contact with the skin, immediately wash the area with mild soap and water. If battery liquid gets into the eye, rinse water over the open eye for 15 minutes or until irritation ceases. If medical attention is needed, the battery electrolyte is composed of a mixture of liquid organic carbonates and lithium salts.
• Contents of opened battery cells may cause respiratory irritation. Provide fresh air. If symptoms persist, seek medical attention.
  WARNING: Burn hazard. Battery liquid may be flammable if exposed to spark or flame.
  WARNING: Never attempt to open the battery pack for any reason. If the battery pack case is cracked or damaged, do not insert it into the charger. Do not crush, drop or damage the battery pack. Do not use a battery pack or charger that has received a sharp blow, been dropped, run over, or damaged in any way (i.e., pierced with a nail, hit with a hammer, stepped on). Electric shock or electrocution may result. Damaged battery packs should be returned to a service center for recycling.
  WARNING: Fire hazard. Do not store or carry the battery pack so that metal objects can contact exposed battery terminals. For example, do not place the battery pack in aprons, pockets, tool boxes, product kit boxes, drawers, etc., with loose nails, screws, keys, etc.
  CAUTION: When not in use, place the tool on its side on a stable surface where it will not cause a tripping or falling hazard. Some tools with large battery packs will stand upright on the battery pack but may be easily knocked over.

Transportation

WARNING: Fire hazard. Transporting batteries can possibly cause a fire if the battery terminals inadvertently come in contact with conductive materials. When transporting batteries, make sure that the battery terminals are protected and well insulated from materials that could contact them and cause a short circuit.
NOTE: Lithium-ion batteries should not be put in checked baggage.
DEWALT batteries comply with all applicable shipping regulations as prescribed by industry and legal standards which include UN Recommendations on the Transport of Dangerous Goods; International Air Transport Association (IATA) Dangerous Goods Regulations, International Maritime Dangerous Goods (IMDG) Regulations, and the European Agreement Concerning The International Carriage of Dangerous Goods by Road (ADR). Lithium-ion cells and batteries have been tested to section 38.3 of the UN Recommendations on the Transport of Dangerous Goods Manual of Tests and Criteria.
In most instances, shipping a DEWALT battery pack will be excepted from being classified as a fully regulated Class 9 Hazardous Material. In general, only shipments containing a lithium-ion battery with an energy rating greater than 100 Watt Hours (Wh) will require being shipped as fully regulated Class 9. All lithium-ion batteries have the Watt Hour rating marked on the pack. Furthermore, due to regulation complexities, DEWALT does not recommend air shipping lithium-ion battery packs alone regardless of Watt Hour rating. Shipments of tools with batteries (combo kits) can be air shipped as excepted if the Watt Hour rating of the battery pack is no greater than 100 Whr. Regardless of whether a shipment is considered excepted or fully regulated, it is the shipper’s responsibility to consult the latest regulations for packaging, labeling/marking, and documentation requirements.
The information provided in this section of the manual is provided in good faith and believed to be accurate at the time the document was created. However, no warranty, expressed or implied, is given. It is the buyer’s responsibility to ensure that its activities comply with the applicable regulations.
Transporting the FlEXVOlT TM Battery
The DEWALT FLEXVOLT TM battery has two modes: Use and Transport.
Use Mode: When the FLEXVOLT battery stands alone or is in a DEWALT 18V product, it will operate as an 18V battery. When the FLEXVOLT TM battery is in a 54V or a 108V (two 54V batteries) product, it will operate as a 54V battery.
Transport Mode: When the cap is attached to the FLEXVOLT TM TM battery, the battery is in Transport mode. Keep the cap for shipping.
When in Transport mode, strings of cells are electrically disconnected within the pack resulting in 3 batteries with a lower Watt hour (Wh) rating as compared to 1 battery with a higher Watt hour rating. This increased quantity of 3 batteries with the lower Watt hour rating can exempt the pack from certain shipping regulations that are imposed upon the higher Watt hour batteries.
For example, the Transport

Wh rating might indicate 3 x 36 Wh, meaning 3 batteries of 36 Wh each. The Use Wh rating might indicate 108 Wh (1 battery implied).
Storage Recommendations

1. The best storage place is one that is cool and dries away from direct sunlight and excess heat or cold. For optimum battery performance and life, store battery packs at room temperature when not in use.
2. For long storage, it is recommended to store a fully charged battery pack in a cool, dry place out of the charger for optimal results.

NOTE: Battery packs should not be stored completely depleted of charge. The battery pack will need to be recharged before use.
Labels on Charger and Battery Pack
In addition to the pictographs used in this manual, the labels on the charger and the battery pack may show the following pictographs:

| Read the instruction manual before use.
See Technical Data for charging time.
Do not probe with conductive objects.
Do not charge damaged battery packs.
Do not expose to water.
Have defective cords replaced immediately.
Charge only between 4 ˚C and 40 ˚C.
Only for indoor use.
---|---
| Discard the battery pack with due care for the environment.
| Charge DEWALT battery packs only with designated DEWALT chargers. Charging battery packs other than the designated DEWALT batteries with a DEWALT charger may make them burst or lead to other dangerous situations.
| Do not incinerate the battery pack.
USE (without transport cap). Example: Wh rating indicates 108 Wh (1 battery with 108 Wh).
TRANSPORT (with built-in transport cap). Example: Wh rating indicates 3 x 36 Wh (3 batteries of 36 Wh).

Package Contents

The package contains:

1. Battery charger
2. Li-Ion battery pack (C1, D1, L1, M1, P1, S1, T1, X1, Y1 models)
3. Li-Ion battery packs (C2, D2, L2, M2, P2, S2, T2, X2, Y2 models)
4. Li-Ion battery packs (C3, D3, L3, M3, P3, S3, T3, X3, Y3 models)
5. Instruction manual

NOTE: Battery packs, chargers, and kit boxes are not included with N models. Battery packs and chargers are not included with NT models. B models include Bluetooth® battery packs.
NOTE: The Bluetooth® word mark and logos are registered trademarks owned by the Bluetooth®, SIG, Inc. and any use of such marks by DEWALT is under license. Other trademarks and trade names are those of their respective owners.

• Check for damage to the tool, parts, or accessories which may have occurred during transport.
• Take the time to thoroughly read and understand this manual prior to operation.

Date Code Position (Fig. A)
The date code  4 , which also includes the year of manufacture, is printed into the housing.
Example: 2020 XX XX Year of Manufacture
Description (Fig. A)

1. Battery
2. Battery release button
3. Charger

Intended Use
The DCB116 charger is designed for charging 12V and 18V DEWALT
Li-Ion XR and XR FLEXVOLT battery packs: DCB122,
DCB124, DCB125, DCB127, DCB181, DCB182, DCB183, DCB183B,
DCB184, DCB184B, DCB185, DCB187, DCB189, DCB546, DCB547, and DCB548.
The DCB117 charger is designed for charging 18V DEWALT
Li-Ion XR and XR FLEXVOLT battery packs: DCB181, DCB182,
DCB183, DCB183B, DCB184, DCB184B, DCB185, DCB187,
DCB189, DCB546, DCB547, and DCB548.
DO NOT use it under wet conditions or in the presence of flammable liquids or gases.
These battery chargers and battery packs are professional power tools.
Charging a Battery (Fig. A)

1. Plug the charger into an appropriate outlet before inserting the battery pack.
2. Insert battery pack  1  into the charger, making sure the battery pack is fully seated in the charger. The red (charging) light will blink repeatedly indicating that the charging process has started.
3. The Stage 1 Charging blink indicator represents the charging process that charges approximately 80% of the battery’s capacity. Stage 2 Charging blink indicator represents the remainder, or top-off charge process, for the battery to reach full capacity.
4. The completion of the charge will be indicated by the light remaining ON continuously. The battery pack is fully charged and may be removed and used at this time or left
   in the charger.

NOTE: To ensure maximum performance and life of lithium-ion battery packs, charge the battery pack fully before first use.

Charger Operation

Refer to the indicators below for the charge status of the battery pack.
Charge Indicators

| Stage 1 Charging|
---|---|---
| Stage 2 Charging|
| Fully Charged|
| Hot/Cold Pack Delay*|

• The red light will continue to blink, but a yellow indicator light will be illuminated during this operation. Once the battery pack has reached an appropriate temperature, the yellow light will turn off and the charger will resume the charging procedure. The compatible charger(s) will not charge a faulty battery pack. The charger will indicate a faulty battery by refusing to light.
  NOTE: This could also mean a problem with a charger. If the charger indicates a problem, take the charger and battery pack to be tested at an authorized service center.
  Hot/Cold Pack Delay
  When the charger detects a battery pack that is too hot or too cold, it automatically starts a Hot/Cold Pack Delay, suspending charging until the battery pack has reached an appropriate temperature. The charger then automatically switches to the pack charging mode. This feature ensures maximum battery pack life.
  A cold battery pack will charge at a slower rate than a warm battery pack.
  Electronic Protection System
  XR Li-Ion tools are designed with an Electronic Protection System that will protect the battery pack against overloading, overheating, or deep discharge.
  The tool will automatically turn off if the Electronic Protection System engages. If this occurs, place the lithium-ion battery pack on the charger until it is fully charged.
  Wall Mounting
  These chargers are designed to be wall mountable or to sit upright on a table or work surface. If wall mounting, locate the charger within reach of an electrical outlet, and away from a corner or other obstructions which may impede airflow. Use the back of the charger as a template for the location of the mounting screws on the wall. Mount the charger securely using drywall screws (purchased separately) at least 25.4 mm long with a screw head diameter of 7–9 mm, screwed into wood to an optimal depth leaving approximately 5.5 mm of the screw exposed. Align the slots on the back of the charger with the exposed screws and fully engage them in the slots.

MAINTENANCE

Your DEWALT charger has been designed to operate over a long period of time with a minimum of maintenance. Continuous satisfactory operation depends upon proper care and regular cleaning.
WARNING: To reduce the risk of serious personal injury, disconnect the charger from the mains power supply and remove the battery pack, before carrying out care and maintenance.
The charger and battery pack are not serviceable.

Lubrication
Your power tool requires no additional lubrication.

Cleaning
WARNING: Blow dirt and dust out of the main housing with dry air as often as dirt is seen collecting in and around the air vents. Wear approved eye protection and an approved dust mask when performing this procedure.
Charger Cleaning Instructions
WARNING: Dirt and grease may be removed from the exterior of the charger using a cloth or soft non-metallic brush. Do not use water or any cleaning solutions.  ever
let any liquid get inside the tool; never immerse any part of the tool into a liquid.
Optional Accessories
WARNING: Since accessories, other than those offered by DEWALT, have not been tested with this product, the use of such accessories with this tool could be hazardous. To reduce the risk of injury, only DEWALT-recommended accessories should be used with this product.
Consult your dealer for further information on the appropriate accessories.
Protecting the Environment
Separate collection. Products and batteries marked with this symbol must not be disposed of with normal household waste.
Products and batteries contain materials that can be recovered or recycled reducing the demand for raw materials. Please recycle electrical products and batteries according to local provisions. Further information is available at www.2helpU.com.

Rechargeable Battery Pack

This long-life battery pack must be recharged when it fails to produce sufficient power on jobs that were easily done before. At the end of its technical life, discard it with due care for our environment:

• Run the battery pack down completely, then remove it from the tool.
• Li-Ion cells are recyclable. Take them to your dealer or a local recycling station. The collected battery packs will be recycled or disposed of properly.

530914-39 RUS/UA

Documents / Resources

| DEWALT DCB117 18V-54V 12A Quick charger [pdf] Instruction Manual
DCB116, DCB117, 18V-54V 12A Quick charger, DCB117 18V-54V 12A Quick charger, 12A Quick charger, Quick charger, charger
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