Tuttnauer T-Classic Autoclave Portable Steam Sterilizer User Manual

: October 30, 2023
: Tuttnauer

T-Classic Autoclave Portable Steam Sterilizer

Instructions for use

Please read these instructions before using the autodave.

Keep these Instruction for use” In a safe pace
chose by the unit for future reference.

‘Service Holpine: Telaphone: 1-800-624-5836 Ext. 133

mal: [email protected]

For additional information visit
www.tuttnauer.com/us

Section 1: Introduction

Thank you for choosing the Tuttnauer T-Classic Autoclave.

After removing the device from the box, please check for any transit damage, if damage to the devices found, please contact your supplier immediately.

Together with this unit and operating manual, you will find the following:

Instrument furniture
Electrical mains cord
Performance test certificate

Section 2: Operating Symbols, Displays & Controls

The following descriptions refer to the pictures of the controls, display lights and operating symbols opposite.

Controls:
A Depressurization Valve
B Start Cycle Button
C Pressure Rise Indicator
D Display Panel
E Top Handle
Do not touch the top handle during or
immediately after the cycle has completed as
it may be hot.
F Steam Duct – WARNING HOT PART!
Display lights:
L 1 Power “On” light illuminates GREEN
L2 Heating light illuminates ORANGE
L3 Sterilizing light illuminates Y .OW
L4 Sterilizing complete light illuminates GREEN
L5 Fault light illuminates RED

Warning symbols:
W1 Caution, electric shock hazard
W2 Warning, read manual before using the autoclave
W3 Warning, unit must be earthed/grounded
W4 Warning, heat hazard

WARNING!
Do not touch the body or lid when the
autoclave is in operation. as these parts
become hot

WARNING!
The main outlet MUST BE GROUNDED.
The main plug should always be easily
accessible as it is to be relied upon as “the
means of disconnection”.

Section 3: Getting Started

Before using the autoclave for the first time please take time
to read the following pages to familiarize yourself with the
operation of the unit.

We strongly recommend that all users of the autoclave are
trained in its operation.

The autoclave is very easy to use. By following this simple
operating sequence in conjunction with the pictures of the
autoclave, its controls, display panel and operating symbols
(page 3), you will be able to ensure your instruments are
correctly sterilized every time.

3.1 Water

Fill the unit to the water level line on the inside of the.
chamber with 0.75 Litres of distilled or de-ionised water.

DO NOT USE TAP WATER OR OVERFILL CHECK WATER LEVEL AFTER EVERY CYCLE

3.2 Loading

Place the instruments into the instrument basket or
cassettes, and place in the unit.

Please see section 7 — Technical specification for loading capacities

3.3 Closing

Always place the lid on the autoclave with the Depressurization
Valve (A) open. Align the two black triangles on the
cover and body as shown in (F3) and turn in a clockwise
direction (F1) ensuring the lid is completely closed (F2).
Close the Depressurization Valve (A) so it is aligned with
the top handle on the lid. Never leave the autoclave in the
position as shown in (F1).

3.4 Power connection

Attach the cable supplied to the rear of the unit and
plug into a GROUNDED main electrical socket of the
CORRECT voltage. Lights: (L1) illuminates GREEN. If
this flashes continuously, then there is an error, and you
should contact Tuttnauer for further assistance.

3.5 Starting

Start the sterilizing cycle by pressing bution (8).

Lights: L1 illuminates GREEN
L2 illuminates ORANGE

As the temperature rises, air will be displaced by
steam through the Air Bleed Device located in the
lid, until it closes with an audible “click’, sealing
the unit,

The Pressure Rise Indicator (C) will rise indicating the
unit is now pressurized.

Sterilizing Temperature is reached when:

Lights: L1 illuminates GREEN
L2 flashes ORANGE
L3 illuminates YELLOW

Sterilizing Cycle is completed when:
L1 illuminates GREEN
Ld luminates GREEN

Note: Ld remains GREEN until a new cycle is started
or the unit is disconnected from the mains power.

3.6 Depressurizing

Once the sterilizing cycle has been completed, the unit
needs to be depressurized and allowed to cool down
before the lid is opened and sterilized instruments can be
removed,

The time taken to reach the point at which this is safe to do
s0 can be shortened by manually depressurizing the unit,
Open the Depressurization Valve (A) by tuming slowly in
an anti-clockwise direction, The Pressure Rise Indicator
(C) will drop once the steam has been released.

WARNING!
There will be a visual and audible release of steam
from the rear of the Steam Duct.

37 Unlocking

Once the pressure has been released – the id may be.
unlocked, Ensure the Depressurization Valve (A) is open,
Remove the id by turing in an anti-clockwise direction
(F1).

3.8 Unloading

Lift off the lid, gently place upside down on a solid work
surface and leave (0 cool, Ensure the Depressurization
Valve (A) is in the closed position to avoid damaging it,

‘The basket or cassettes containing the sterilized
instruments can now be lifted out of the unit. To avoid
damage, replace the lid as described in step “3.3”.

3.9 Cycle verification

We recommend the use of a chemical indicator loaded
to verity the sterlization cycle. Simply place the
indicator srip in with the load. Tuttnauer dealers can
supply chemical and biological indicators.

Please note if any of the above indicator tests fall =
contact an authorized technician,

STERILIZATION CYCLE HAS NOT BEEN ACHIEVED

WARNING!

Always consult with your instrument manufacturer IFUs

for the suitability for autoclaving and the maximum
temperature which the instruments can withstand.

Section 4: Continued

Operation

To ensure your autoclave gives you the years of
service for which it was designed, it is important to
remember a few “Do’s” and “Don’ts” with regards to
the operation of the unit and follow simple care and
maintenance procedures:

Do ensure that….

The You read these instructions and always follow the operating sequence.
The work surface on which you will place the autoclave is flat, solid and heat resistant,
The instruments are designed to withstand the sterilizing temperature, are thoroughly cleaned and rinsed before sterilizing, and are not any longer than the maximum length, or exceed the load weight, specified — see “Technical Specification” section.
The water level is maintained regularly with clean distilled or deionized water only.
The unit is in a “draft free” environment and is positioned not less than 10 inches from adjacent walls.
You only use the Tuttnauer green high pressure sealing gasket and ensure that it is changed if visibly damaged, or when shrinkage has occurred, see “Fault mode – 5”.
The lid is securely closed when the unit is not in use, to avoid the risk of accidental damage. Never leave in position as shown in F1. (Page 4)
You have the model details, serial number and date of purchase when contacting Tuttnauer or your supplier.
Change your water daily

DO NOT…!

Touch the unit while its in operation – it gets HOT!
Attempt to remove the lid during operation.
Lose this operating manual
Add any chemicals whatsoever to the water.
Attempt to sterilize volatile substances, toxic materials, or inappropriate loads.
Place the unit on heat sensitive surfaces wood or glass.
Open the Depressurization Valve (A) during the sterilization cycle.
Leave the Depressurization Valve (A) in the “open position when placing the lid upside down on a work surface,
Immerse the unit or electrical cord in water when cleaning.
Use abrasive materials or lubricants when cleaning.
Drop or abuse the unit.
Use in areas of risk associated with flammable materials or gases,
Attempt to change fuses until the unit has been unplugged from the mains. Only qualified persons. should change fuses.
Reach over the unit when removing the cover, doing so may cause burns from rising head and steam.
Press the start button once the cycle has been started as this will re-set the cycle timer to zero.

Section 5:

Daily Care & Maintenance

WARNING!

Disconnect the autoclave from the mains power supply before cleaning.

Green sealing gasket

Remove the gasket from inside the id and clean with warm, soapy water.
Rinse thoroughly, shake dry, do not wipe.
Replace the gasket, carefully placing it under the location lugs. Please ensure that gasket sits against the Gasket Offset Device as shown in the image below. Please note that the gasket may appear slightly wrinkled until the unit has been used.
Replace gasket when it begins to show visible signs of degradation and leakage.

Autoclave

If a new gasket leaks, or if a persistent leak develops, gently clean the sealing surface of both the lid and body of the unit with a light nylon pan scorer, making sure you do not remove any metal. Rinse both surfaces, but do not dry.
Clean both interior and exterior with warm, soapy water ensuring the elctrical parts are kept dry.
Monitor the first cycle of the day to check the Air Bleed Device, which is located inside the lid, audibly “clicks” shut.
Lubricate underside of body lugs with “Vaseline” if the lid becomes stiff.

DO NOT LUBRICATE THE GASKET

Important

Tuttnauer recommends that your unit is annually serviced & calibrated by a qualified service technician.

Troubleshooting

In the event of an error occurring during any stage of the unit’s
operation, identify the error by referring to the
descriptions below, The error can be resolved by following the
Troubleshooting

Guide applicable to the problem incurred.

Error indication/Description &Troubleshooting

Error 1: No Power to unit

Light: L1 fails to illuminate,

Blown fuse / Defective Socket / Mains not connected
Troubleshoot: Ensure mains lead is connected.
Check / replace fuse: Check power to socket:

Error 2: Boll Dry Error.

Light: L5 flashes RED

Troubleshoot:

i) Check water level — allow unit to cool before
refiling to correct water level.

ii) Check & ensure de-pressurization valve is closed.
ii) Clean gasket & vessel rim.

Please contact a Tuttnauer technician if the error
repeats after checking and carrying out the above
troubleshooting.

Error 3: Sterilization failed to be achieved.

Light: L4 fails to illuminate GREEN.

Troubleshoot: Disconnect from mains then reconnect
and repeat cycle. If the error repeats – contact a Tuttnauer technician

Error 4: Incomplete sterilization cycle
Chemical & Biological Indicators fail

Disconnect from mains then reconnect and repeat
cycle. If the error repeats – contact a Tuttnauer
technician.

Error 5: Steam or water leaks from under the lid.
i) Worn or dirty gasket.

Troubleshoot: Wash gasket and sealing surfaces on
the body and

lid as described under “Daily Care and
Maintenance. If the error persists, replace with a
new gasket.

ii) Incorrectly closed lid.

Troubleshoot: Ensure the unit is fully depressurized
by opening

Depressurization Valve (A). Remove lid and re-fit
carefully. Disconnect from mains, reconnect and
repeat cycle.

Error 6: Excessive steam or water leaking from
depressurization valve (A)
Depressurization valve (A) in “OPEN” position, close
depressurization valve (A).

Error 7: Settings Issue.
light L1 flashes continuously, arrange an engineer

Section: 7 Technician Specification

In the unlikely event that something should go wrong,
we have incorporated a number of safety features to

ensure that your autoclave remains safe at al times,

Safety features

1. Located in the rear of the lid, beneath the cover, is a
spring called the Gasket Offset Device (GOD Spring),
“This has been designed to prevent pressure building
up if the lid has been incorrectly fitted.

DO NOT TAMPER WITH THIS SAFETY DEVICE

2. If for any reason, the temperature falls below the
minimum required st ing temperature, the Error
Light (L5) will be illuminated. Switch the unit off and
leave to cool down, Then switch back on, Check
gasket, water level and refil if necessary. Run another

cycle and if the issue persists contact a Tuttnauer
technician.

3. If there is an electrical or electronic failure resulting
in a build-up of pressure – in excess of normal
operating pressure – one or all of the following safety
features will be activated,

i) A pressure relief valve installed within the lid handle
(E) will loudly and rapidly “Vent” steam allowing its
exit via the Steam Duct (F)

ii) The gasket will “extrude” through the slot in the
rear of the lid rapidly releasing excess pressure and
steam.

iii) A non-resettable thermal fuse is located in the
base of the unit. This will activate automatically if an
error was to occur with the unit,

Note: Should any of errors listed occur, please follow
these steps:

Do not touch the unit.
b) Switch off at the wall socket and un-plug

©) Allow temperature and pressure to drop before
touching the unit or removing your instruments
d) Do not attempt to re-start the cycle

©) Arrange for an immediate service,

Rating – Models are rated continuously for
intermittent use.

Body – Deep drawn aluminium.
Lid — Stainless Steel

Heater – Externally surface mounted mechanically
fixed electric element,

Temperature cut out – Thermal fuse.
Pressure – Calibrated pressure release valve.

Max. Single Fault Temperature — 271F

Over Voltage Category – Group I

Environment conditions – indoor use – temperature 41F
to 104F – altitude up to 2000m – maximum relative
humidity 80% for temperatures up to 87F decreasing
linearly to 50% relative humidity at 104F

-mains supply voltage fluctuations not to exceed +10%
of the nominal voltage input Connections – Mains inlet
socket ‘hot’ format conforming to IEC 302.

Safety shut down – See ‘Temperature Cut Out’.

Section 8: Additional Information

Spares.

Only those spare parts supplied or specified by Tuttnauer
should be used with the operation and maintenance of the
autoclave. Use of unauthorised parts will invalidate any
warranty given and may adversely affect the performance and
safety of the unit.

Accessories

A range of accessories are availlable for your autoclave as.
described below.

Please contact your supplier for further details.

1.219294 – Lifiing device
2.219708 – 9 Liter Basket

3.219291 ~ Cassette Box / 219706 — Cassette Rack
4.219706 — 3 Cassettes & Cassette Carrier
5.219500 — Green Silicone Sealing Gasket

Warranty*
This device is covered under Tuttnauer warranty for

1 year – parts and labor

Tuttnauer is not liable if the device has been misused
or in the event operator did not adhere to the
instructions enciosed or If the autoclave has been
mishandled, interfered with, altered, repaired or

serviced by any unauthorized party. This may also
jeopardize the safety features of the unit

“This warranty excludes the gasket, all infernal furniture
and consumables.