LDT 050321 Master Module for Decoder for Switchboard Lights Instruction Manual
- October 30, 2023
- LDT
Table of Contents
Littfinski DatenTechnik (LDT)
Assembly Instruction
Introduction:
You have purchased the Master-Module GBS-Master kit for the Decoder for Switchboard Lights GBS-DEC for your model railway that is supplied within the assortment of Littfinski DatenTechnik (LDT).
- These kits are easy to assemble and they are a product of high quality.
- Model railway kits are not only welcome handicraft jobs but they can be purchased with a considerable price reduction.
This will justify to spend about an hour because you do not need more time to assemble those kits.
We are wishing you having a good time using this product.
General:
Tools required for the assembly
Please assure that the following tools are available:
- a small side cutter
- a mini soldering iron with a small tip
- solder tin (if possible 0.5mm diameter)
Safety Instructions
- We designed our devices for indoor use only.
- All electrical and electronic components included in this kit shall be used on low voltage only by using a tested and approved voltage transducer (transformer). All components are sensitive to heat. During soldering the heat shall be applied for a very short period only.
- The soldering iron develops up to 400°C. Please keep continual attention to this tool. Keep sufficient distance to combustible material. Use a heat resistant pad for this work.
- This kit consist of small parts, which can be possibly swallowed from children. Children (especially under 3 years) shall not participate on the assembly without supervision.
Set-Up:
For the board-assembly please follow exact the sequence of the below assembly
list. Cross each line off as done after completing the insertion and the
soldering of the respective part.
For the diodes please keep special attention to the correct polarity (marked
line for the cathode).
Resistor networks are marked for assembly with a printed circle or a square at
one end. Insert this component that way that the marking correspond with the
first and second bore of the pc board.
With reason to different makes of electrolytic capacitors you will find
different markings of the polarity. Some are marked with “+” and some are
marked with “-“. Each capacitor has to be assembled to the board in
correspondence with the marking on the pc-board.
Please attend to the flat side of the transistors.
Integrated circuits (ICs) are either marked with a half round notch on one end or a printed point for the correct mounting position. Push the ICs into
the correct socket assuring that the notch or the printed point is
corresponding to the half-rounded marking on the pc-board.
Please attend to the sensitivity of the ICs to electrostatic discharge which
will cause immediate damage of the IC. Before touching those components please
discharge yourself by contacting an earthed metal (for example: an earthed
radiator) or work with an electrostatic safety pad.
Assembly List:
| Pos. | Qty. | Component | Remarks | Ref. | Done |
|---|---|---|---|---|---|
| 1 | 1 | Pc-board | |||
| 2 | 1 | Diode 1N5819 | attend to the polarity! | D1 | |
| 3 | 3 | Diode 1N4148 | attend to the polarity! | D2…D4 | |
| 4 | 1 | Resistor 1MOhm | brown-black-black-yellow | R1 | |
| 5 | 3 | Resistor 2200hm | red-red-black-black | R2…R4 | |
| 6 | 3 | Resistor 10kOhm | brown-black-black-red | R5…R7 | |
| 7 | 1 | Resistor 1kOhm | brown-black-black-brown | R8 | |
| 8 | 1 | Network 4*10kChm | attend to the polarity! | RN1 | |
| 9 | 1 | IC-socket 28-poles | IC1 | ||
| 10 | 4 | IC-socket 8poles | 1C2…IC5 | ||
| 11 | 2 | El.-cap. 220uF/35V | attend to the polarity! | C1, C2 | |
| 12 | 1 | Coil 330uH | gold-brown-red-red | Li | |
| 13 | 2 | Capacitor 100nF | 100nF =104 | C3, C4 | |
| 14 | 1 | Resonator 8M-lz | CR1 | ||
| 15 | 2 | Pin-plug bar 6poles | ST1,ST2 | ||
| 16 | 3 | Transistor BC 547 | attend to the polarity! | T1…T3 | |
| 17 | 1 | Sensor MC3xx64P-5 | attend to the polarity! | IC6 | |
| 18 | 1 | Pin socket bar 10poles | Bu1 | ||
| 19 | 1 | Pin socket bar 15poles | Bu2 | ||
| 20 | 1 | Clamp 2poles | KL1 | ||
| 21 | 1 | IC: ST6265 | attend to the polarity! | IC1 | |
| 22 | 1 | IC: W(2574 | attend to the polarity! | IC2 | |
| 23 | 2 | IC: 2531 or 2631 | attend to the polarity! | IC3…104 | |
| 24 | 1 | IC: 93046 | attend to the polarity! | IC5 | |
| 25 | final control |
Soldering instruction
Provided you have no special experience in soldering electronic components please read first this soldering instruction before starting the job. Soldering has to be trained!
- Never use additional fluxes for soldering electronic circuits which contain acids (e.g. zinc chloride or ammonium chloride). Those can destroy components and printed circuits when not washed off completely.
- As soldering material only lead free soldering tin with a rosin core for fluxing should be used.
- Use a small soldering iron with max 30 Watt heating power. The solder tip shall be free from scale to assure an excellent heat transfer to the area to be soldered.
- The soldering shall be performed on a speedy way because a long heat transfer can destroy the components. To much or to long heating can take off the copper pads and copper tracks from the board.
- For a good soldering a well tinned solder-tip has to be brought in contact to the copper-pad and the component wire at the same time. Simultaneous a little solder-tin shall be applied for heating up. As soon as the solder-tin starts melting the tin wire has to be taken away. Just wait until the tin has well wetted the pad and the wire and take the soldering iron away from the soldering area.
- Make sure not to move the just soldered component for about 5 seconds after removing the soldering iron. This should create a silver shining faultless soldering joint.
- For a faultless soldering joint and well done soldering is a clean nonoxidized soldering-tip absolutely required. It is not possible to perform a sufficient soldering joint with a dirty soldering tip. Therefore please clean the soldering tip from excessive solder-tin and dirt by using a wet sponge or a silicone cleaning pad after each soldering process.
- After completion of the soldering all connection wires have to be cutted off directly above the soldering joint by using a side cutter.
- By soldering semiconductors (transistors, diodes), LED
s and ICs is it very important never to exceed the soldering time of 5 seconds to prevent the destruction of the component. It is absolutely required to attend to the correct polarity of the component before starting the soldering process. - After the board assembly carefully control the pc-board about correct insertion of the components and the correct polarity. Please check if no connections or copper tracks are accidentally short circuited by soldering tin. This can not only result to malfunction of the module but also result to a destruction of expensive components.
- Please take into account that improper soldering joints, wrong connections, faulty operation or wrong board assembly is not a matter within our sphere of influence.
General installation information
The contact-wires of resistors and diodes to be assembled in a lying position
shall be bended in accordance to the raster distance into a rightangular
position and assembled into the specified bores (in accordance to the board
assembly plan or the assembly markings). To prevent that the components will
not fall out by turn-over the pc-board please bend the connection wires about
45° apart and solder them carefully to the copper pads on the rear side of the
board. Finally the excessive wires shall be cutted off with a small side
cutter.
The resistors in the supplied kits are metal-foil resistors. Those have a
tolerance of 1% and are marked with a brown “tolerance-ring”. The tolerance
ring can be identified by the larger margin distance respectively the larger
distance to the other four marking rings. Normally there are five color rings
on the metal-foil resistors. To read the color code you have to locate the
resistor that way that the brown tolerance ring will be on the right side. The
color rings will be red now from left to right!
Please take care to assemble diodes with the correct polarity (position of the
cathode marking). Take care about a very short soldering time! The same will
apply to the transistors and the integrated circuits (IC`s). The flat side of
the transistors has to correspond with the marking on the pcboard.
The transistor legs should never be assembled in a crossed position. Further
those components should have a distance of about 5mm to the board. Attend to
the short soldering time to prevent the damage of the component by excessive
heat.
Capacitors shall be assembled into the respective marked bores, the wires to
be bent a little apart and careful soldered to the copper pad. By the
assembly of electrolytic capacitors (electrolytic cap) it has to be attended
to the correct polarity (+,-)! Wrong-way soldered electrolytic capacitors can
explode during the application! Therefore is it very important to check the
correct polarity two- or even better three-times. In addition it has to be
attended to the correct capacitor values, e.g. n10 = 100pF (not 10nF!).
A careful and clean assembly will drastically reduce the possibility that
anything will not be in correct function. Check every step and every soldering
joint two times before carrying on! Attend closely to the assembly list!
Perform the described step not different and do not skip any step! Mark each
step as done at the foreseen column after assembly and careful check.
Take your time. Private work is no piece-work because the time for careful
assembly work is much less than an extensive fault diagnosis.
Final assembly
Sockets and integrated circuits (IC´s) of the kits will be supplied on a piece
of foam to assure safe transport.
This foam shall never be used below or between components as this foam is
electrical conductive.
In case the kit will be taken into operation the conductive foam can produce a
short circuitry and destroy the complete kit. Anyhow the function of the
module will not be as expected.
Warranty
As we have no influence to the proper and correct assembly we have to limit
our warranty to the complete supply and the faultless quality of the
components.
We guarantee the function of the components in accordance to the identified
values within a non-assembled condition of the parts and the compliance of the
technical data of the circuit by attending to the respective soldering
instruction and the specified start of operation of the module including
connection and operation.
Further demands are not accepted.
We are not taking over any warranty nor any liability for any harm or
sequential damage connected to this product.
We reserve our right for a repair, rework, supply of replacement or refund of
the purchase price.
The following criteria will result to a non-repair respectively to a lost of
right to claim under guarantee:
- if acid-containing soldering tin or fluxes with corrosive content and others have been used
- if the kit has been improper soldered or assembled
- by alterations or repair-trials on the device
- by own circuit amendments
- by construction of non-intended improper displacement of components, free wiring of components etc.
- application of other non-original kit-components
- by damaging of copper tracks or soldering copper pads on the board • by wrong assembly and the sub sequential damages
- overloading the module
- by damages caused by intervention of foreign persons
- by damages caused by disregarding the operation manual respectively the connection plan
- by connecting a wrong voltage respectively a wrong current
- by wrong polarity connection of the module
- by wrong operation or damages caused by negligent usage or abuse
- by defects caused by bridged or wrong fuses.
All such cases will result to a return of the kit to your expenses.
Subject to technical changes and errors. 05/2013 by LDT
Master-Module for Decoder
for Switchboard Lights
from the Digital-Professional-Series !
GBS-Master-MM-B Part-No.: 050321 (red point)
kit <<
The GBS-Master-Module together with the DisplayModule GBS-Display will build the Decoder for Switchboard Lights GBS-DEC.
Up to 4 Display Modules can be connected onto each Master-Module.
Each Display-Module GBS-Display can control ⇒ 16 turnout symbols, up to 32 track-occupancy symbols or different 2- to 4-aspects DB-light signal symbols.
Made in Europe by
Littfinski DatenTechnik (LDT)
Bühler electronic GmbH
Ulmenstraße 43
15370 Fredersdorf / Germany
Phone: +49 (0) 33439 / 867-0
Internet: www.ldt-infocenter.com