milwaukee 58-22-0146d1 Bolt Redlithium USB Headlamp Instruction Manual

: October 30, 2023
: Milwaukee

Table of Contents

milwaukee 58-22-0146d1 Bolt Redlithium USB Headlamp
Overview
Product Information
Important Safety Instructions
Product Usage Instructions
SYMBOLOGY
SPECIFICATIONS
BATTERY
USB RECHARGEABLE BOLT™ HEADLAMP
Operation
Warranty
References
Read User Manual Online (PDF format)
Download This Manual (PDF format)

milwaukee 58-22-0146d1 Bolt Redlithium USB Headlamp

Overview

BOLT™ headlamp mounting bracket
LED light
Power button/fuel gauge
Mode button
Cam locks
Battery cap
USB-C port
BOLT™ retention cleat
BOLT™ battery pack bracket

Product Information

The REDLITHIUMTM USB battery and USB rechargeable light are designed to provide a reliable and convenient source of power for your lighting needs. The battery is rechargeable using a USB port and is intended to be used with the USB rechargeable light.

Important Safety Instructions

It is important to read and understand all instructions before using the REDLITHIUMTM USB battery and USB rechargeable light. Failure to follow the instructions may result in electric shock, fire, and/or serious personal injury.

Use and charge only REDLITHIUMTM USB batteries in the USB rechargeable light. Do not use counterfeit, aftermarket, or knock-off batteries or chargers.
Before using the battery and light, read the operator’s manual and all labels on the battery and light.
Avoid charging the battery in rain, snow, damp or wet locations or in the presence of explosive atmospheres (gaseous fumes, dust or flammable materials).
Charge the battery in a well-ventilated area and do not block charger vents.
Use only recommended attachments and unplug the charger before cleaning or maintenance.
Do not burn or incinerate batteries as they may explode.
Do not crush, drop, or damage the battery pack. Always securely contain battery packs during transport.
Do not disassemble the battery pack. If it is damaged, take it to a MILWAUKEE service facility.
Battery chemicals cause serious burns, so avoid contact with skin, eyes, or mouth. If a damaged battery leaks battery chemicals, use rubber or neoprene gloves to dispose of it. If skin is exposed to battery fluids, wash with soap and water and rinse with vinegar. If eyes are exposed to battery chemicals, immediately flush with water for 20 minutes and seek medical attention.
Do not short circuit the battery pack or allow fluids to flow into the battery pack.

Product Usage Instructions

Before using the REDLITHIUMTM USB battery and USB rechargeable light, ensure that you have read and understood all instructions in the operator’s manual.
Charge the REDLITHIUMTM USB battery in a well-ventilated area and do not block charger vents. Only use the recommended ITE power supply to charge the battery.
Insert the fully charged REDLITHIUMTM USB battery into the USB rechargeable light.
Turn on the USB rechargeable light using the switch/button located on the light.
Adjust the brightness level of the USB rechargeable light using the switch/button located on the light.
When the battery is low, recharge it using a USB port and the recommended ITE power supply.
Do not use the battery or charger in the presence of explosive atmospheres (gaseous fumes, dust or flammable materials) because sparks may be generated when inserting or removing battery, possibly causing fire.

WARNING: READ AND UNDERSTAND ALL INSTRUCTIONS.
Failure to follow all instructions listed below, may result in electric shock, fire and/or serious personal injury.

SAVE THESE INSTRUCTIONS – This manual contains important safety and operating instructions for the REDLITHIUM™ USB battery and USB rechargeable light.
CAUTION Use and charge only REDLITHIUM™ USB batteries in this USB rechargeable light. Do not use counterfeit, aftermarket, or “knockoff” batteries or chargers. Do not wire a battery pack to a power supply plug or car cigarette lighter.
Before using the battery and light, read this operator’s manual and all labels on the battery and light.
Use only with listed/certified ITE power supply.
Avoid dangerous environments. Do not charge battery in rain, snow, damp or wet locations. Do not use battery or charger in the presence of explosive atmospheres (gaseous fumes, dust or flammable materials) because sparks may be generated when inserting or removing battery, possibly causing fire.
Charge in a well-ventilated area. Do not block charger vents. Keep them clear to allow proper ventilation. Do not allow smoking or open flames near a charging battery. Vented gases may explode.
Maintain charger cord. When unplugging charger, pull plug rather than cord. Never carry charger by its cord. Keep cord from heat, oil and sharp edges. Make sure cord will not be stepped on, tripped over or subjected to damage or stress. Do not use charger with damaged cord or plug. Have a damaged charger replaced immediately.
Use only recommended attachments.
Always unplug charger before cleaning or maintenance.
Do not burn or incinerate batteries. Batteries may explode. Toxic fumes and materials are created when batteries are burned.
Do not crush, drop, or damage battery pack. Always securely contain battery packs during transport. Do not use a battery that has received a sharp blow, been dropped, run over, or damaged in any way (e.g., pierced with a nail, hit with a hammer, stepped on, in a vehicle accident).
Do not disassemble. If it is damaged, take it to a MILWAUKEE service facility.
Battery chemicals cause serious burns. Never allow contact with skin, eyes, or mouth. If a damaged battery leaks battery chemicals, use rubber or neoprene gloves to dispose of it. If skin is exposed to battery fluids, wash with soap and water and rinse with vinegar. If eyes are exposed to battery chemicals, immediately flush with water for 20 minutes and seek medical attention. Remove and dispose of contaminated clothing.
Do not short circuit. A short-circuited battery pack may cause fire, personal injury, and product damage. A battery pack will short circuit if a metal object makes a connection between the positive and negative contacts on the battery pack. Do not place a battery pack near anything that may cause a short circuit, such as coins, keys or nails in your pocket.
Do not allow fluids to flow into battery pack. Corrosive or conductive fluids, such as seawater, certain industrial chemicals, and bleach or bleach containing products, etc., can cause a short circuit
Store your battery pack and charger in a cool, dry place. Do not store battery where temperatures may exceed 120°F (50°C) such as in direct sunlight, a vehicle or metal building during the summer.
To reduce the risk of injury, close supervision is necessary when an appliance is used near children.
Store idle light out of reach of children. Warm lights can become hazardous in the hands of children.
Know your light. Read this manual carefully to learn your light’s applications and limitations as well as potential hazards associated with this type of light.
Maintain labels and nameplates. These carry important information. If unreadable or missing, contact a MILWAUKEE service facility for a free replacement.

SYMBOLOGY

Volts
Direct Current
Amps
Do not stare at the operating light source.
Read Operator’s Manual
Power Button Mode button
Universal Serial Bus Type-C (USB-C)
Properly Recycle Batteries
CAUTION: Surface is hot. Avoid contact.

SPECIFICATIONS

Cat. No. …………………………………………………….2118-20
USB-C Input Volts.. ………………………………………….5 DC
USB-C Input Amps ……………………………………0.1 – 2.1 A

REDLITHIUM™ USB Battery

Volts ……………………………………………………………….4 DC

Operating Temperature

Battery and Charge r……..40°F to 104°F (4°C to 40°C)
Battery and Tool …………..0°F to 149°F (-18°C to 65°C)
Cable (USB-C) Cat. No. ………………………… 42-44-1210

BATTERY

WARNING: To reduce the risk of fire, personal injury, and product damage due to a short circuit, never immerse your tool, battery pack or charger in fluid or allow a fluid to flow inside them.
Corrosive or conductive fluids, such as seawater, certain industrial chemicals, and bleach or bleach containing products, etc., can cause a short circuit.

WARNING: To reduce the risk of injury or explosion, never burn or incinerate a battery pack even if it is damaged, dead or completely discharged.
When burned, toxic fumes and materials are created.

Disposing of MILWAUKEE Li-Ion Battery
MILWAUKEE Li-Ion batteries are more environmentally friendly than some other types of power tool batteries. Always dispose of your battery according to federal, state and local regulations. Contact a recycling agency in your area for recycling locations.
Even discharged batteries contain some energy. Before disposing, use electrical tape to cover the terminals to prevent the battery from shorting, which could cause a fire or explosion.

RBRC Battery Recycling Seals
The RBRC™ Battery Recycling Seals (see “Symbology”) on your batteries indicate that MILWAUKEE has arranged for the recycling of that battery with the Rechargeable
Battery Recycling Corporation (RBRC). At the end of your battery’s useful life, return the battery to a MILWAUKEE
Branch Office/Service Center or the participating retailer nearest you. For more information, visit the RBRC web site at www.rbrc.org.

USB RECHARGEABLE BOLT™ HEADLAMP

WARNING: Use and charge only REDLITHIUM™
USB batteries in this USB rechargeable headlamp. Other types of batteries may cause personal injury and damage.

Inserting the Battery

Twist to open the battery cap.
Line up the battery arrow with light arrow, and fully insert the battery.
Replace the battery cap and twist to close.

Charging the Battery

Plug your USB-C cable into a power source such as an AC wall adaptor, computer or car port. Charge rates may vary depending on the power source’s maximum output.
Lift the rubber cover to expose the USB-C port.
Insert the USB-C plug into the USB-C port.
NOTE: Always close the USB cover when light is not charging to maintain dust and moisture protection.
The power button will display the charging status:
- Red Pulsing: Charging, 0-49% charged
- Yellow Pulsing: Charging, 50-99% charged
- Green Solid: 100% charged
  If the power button flashes red and green, check that the battery is fully seated into the bay. Remove the battery and reinsert. If the light continues to flash red and green, the battery may be extremely hot or cold, or wet. Allow the battery to cool down, warm up, or dry out and then reinsert. If the problem persists, contact a MILWAUKEE service facility.

Assembly
CAUTION: To reduce the risk of injury, do not look directly into the light when the light is on.

Slide the BOLT™ headlamp mounting bracket onto the front of the hard hat/helmet until it clicks into place, as shown in Fig. 1.
Open the cam locks on the rear BOLT™ battery pack, as shown in Fig. 2.
Slide the rear BOLT™ battery pack bracket onto the rear of the hard hat/helmet, as shown in Fig. 3.
Close the cam locks on the rear BOLT™ battery pack to secure and ensure both brackets engage the retention cleat of the hard hat/helmet.

Operation

Press the power button to turn the light on and off.
Press the mode button to cycle through the light intensities.
The power button will display the battery capacity:
- Green Solid: 50-100% remaining
- Yellow Solid: 1 1-49% remaining
- Red Solid: 3-10% remaining
- Red Flashing: 0-3% remaining

During use, when the battery charge reaches 3%, the main LED will flash, indicating up to 5 minutes of runtime remains. Prior to immediate shutdown, the main LED will flash 3 times, then the tool will shutdown. Remaining runtime may be less than 5 minutes if the light is turned on when battery capacity is already 0-3%.

Overheating: If the flashlight starts to dim and the indicator light flashes red and green, the battery may be too hot. Normal function will resume when the battery has cooled.
WARNING: To reduce the risk of injury, always unplug the charger and remove the battery from the charger before performing any maintenance. The charger and battery have no internal serviceable parts. Never disassemble the battery or charger

Maintenance and Storage

Do not expose your battery or cordless tools to water or rain, or allow them to get wet. This could damage the tool and battery. Do not use oil or solvents to clean or lubricate your battery. The plastic casing will become brittle and crack, causing a risk of injury.
Store batteries at room temperature away from moisture.
Do not store in damp locations where corrosion of terminals may occur. As with other battery types, permanent capacity loss can result if the pack is stored for long periods of time at high temperatures (over 120°F).
MILWAUKEE Li-Ion batteries maintain their charge during storage longer than other battery types. After about a year of storage, charge the battery as normal.

Store your charger in a cool, dry place. As a general practice, it is best to unplug battery chargers and remove batteries when not in use. No battery damage will occur, however, if the charger and battery are left plugged in.
WARNING: To reduce the risk of injury and damage, never immerse your battery or charger in liquid or allow a liquid to flow inside them.

Cleaning
Clean out dust and debris from charger vents and electrical contacts by blowing with compressed air. Use only mild soap and a damp cloth to clean the battery and charger, keeping away from all electrical contacts. Certain cleaning agents and solvents are harmful to plastics and other insulated parts. Some of these include gasoline, turpentine, lacquer thinner, paint thinner, chlorinated cleaning solvents, ammonia and household detergents containing ammonia. Never use flammable or combustible solvents around batteries, charger, or tools.

SERVICE – UNITED STATES
1-800-SAWDUST (1.800.729.3878)
Monday-Friday, 7:00 AM – 6:30 PM CST or visit www.milwaukeetool.com
Contact Corporate After Sales Service Technical Support with technical, service/repair, or warranty questions.
Email: metproductsupport@milwaukeetool.com
Become a Heavy Duty Club Member at www.milwaukeetool.com to receive important notifications regarding your tool purchases.

SERVICE – CANADA
Milwaukee Tool (Canada) Ltd
1.800.268.4015
Monday-Friday, 7:00 AM – 4:30 PM CST or visit www.milwaukeetool.ca

Warranty

LIMITED WARRANTY – USA & CANADA
Every MILWAUKEE REDLITHIUM USB battery and charger is warranted to the original purchaser only to be free from defects in material and workmanship. Subject to certain exceptions, MILWAUKEE will repair or replace repair a REDLITHIUM USB battery or charger which, after examination, is determined by MILWAUKEE to be defective in material or workmanship for a period of two (2) years after the date of purchase unless otherwise noted. Return of the REDLITHIUM USB battery or charger to a MILWAUKEE factory Service Center location or MILWAUKEE Authorized Service Station, freight prepaid and insured, is required. For the proper shipping procedure of battery packs, contact 1.800.SAWDUST (1.800.729.3878), or go to www.milwaukeetool.com. A copy of the proof of purchase should be included with the return product. This warranty does not apply to damage that MILWAUKEE determines to be from repairs madeor attempted by anyone other than MILWAUKEE authorized personnel, misuse, alterations, abuse, normal wear and tear, lack of maintenance, or accidents. Normal Wear: This warranty does not cover repair or replacement when normal use has exhausted the life of a part including, but not limited to charging cables, and wall plugs. This warranty does not cover any cordless product sold with the REDLITHIUM USB battery and/or charger. There are separate and distinct warranties available for these products.

ACCEPTANCE OF THE EXCLUSIVE REPAIR AND REPLACEMENT REMEDIES DESCRIBED HEREIN IS A CONDITION OF THE CONTRACT FOR THE PURCHASE OF EVERY MILWAUKEE PRODUCT. IF YOU DO NOT AGREE TO THIS CONDITION, YOU SHOULD NOT PURCHASE THE PRODUCT. IN NO EVENT SHALL MILWAUKEE BE LIABLE FOR ANY INCIDENTAL, SPECIAL, CONSEQUENTIAL OR PUNITIVE DAMAGES, OR FOR ANY COSTS, ATTORNEY FEES, EXPENSES, LOSSES OR DELAYS ALLEGED TO BE AS A CONSEQUENCE OF ANY DAMAGE TO, FAILURE OF, OR DEFECT IN ANY PRODUCT INCLUDING, BUT NOT LIMITED TO, ANY CLAIMS FOR LOSS OF PROFITS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU. THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS WARRANTIES, WRITTEN OR ORAL. TO THE EXTENT PERMITTED BY LAW, MILWAUKEE DISCLAIMS ANY IMPLIED WARRANTIES, INCLUDING WITHOUT LIMITATION ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR USE OR PURPOSE; TO THE EXTENT SUCH DISCLAIMER IS NOT PERMITTED BY LAW, SUCH IMPLIED WARRANTIES ARE LIMITED TO THE DURATION OF THE APPLICABLE EXPRESS WARRANTY AS DESCRIBED ABOVE. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU, THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE.

This warranty applies to product sold in the U.S.A. and Canada only. Please consult the Find a Service Center Search in the Parts & Service section of MILWAUKEE’s website www.milwaukeetool.com or call 1.800.SAWDUST (1.800.729.3878) to locate your nearest MILWAUKEE factory Service Center location

LIMITED WARRANTY – USA & CANADA
Every MILWAUKEE REDLITHIUM USB battery and charger is warranted to the original purchaser only to be free from defects in material and workmanship. Subject to certain exceptions, MILWAUKEE will repair or replace repair a REDLITHIUM USB battery or charger which, after examination, is determined by MILWAUKEE to be defective in material or workmanship for a period of two (2) years after the date of purchase unless otherwise noted. Return of the REDLITHIUM USB battery or charger to a MILWAUKEE factory Service Center location or MILWAUKEE Authorized Service Station, freight prepaid and insured, is required. For the proper shipping procedure of battery packs, contact 1.800.SAWDUST (1.800.729.3878), or go to www.milwaukeetool.com. A copy of the proof of purchase should be included with the return product. This warranty does not apply to damage that MILWAUKEE determines to be from repairs made or attempted by anyone other than MILWAUKEE authorized personnel, misuse, alterations, abuse, normal wear and tear, lack of maintenance, or accidents. Normal Wear: This warranty does not cover repair or replacement when normal use has exhausted the life of a part including, but not limited to charging cables, and wall plugs. This warranty does not cover any cordless product sold with the REDLITHIUM USB battery and/or charger. There are separate and distinct warranties available for these products.

ACCEPTANCE OF THE EXCLUSIVE REPAIR AND REPLACEMENT REMEDIES DESCRIBED HEREIN IS A CONDITION OF THE CONTRACT FOR THE PURCHASE OF EVERY MILWAUKEE PRODUCT. IF YOU DO NOT AGREE TO THIS CONDITION, YOUSHOULD NOT PURCHASE THE PRODUCT. IN NO EVENT SHALL MILWAUKEE BE LIABLE FOR ANY INCIDENTAL, SPECIAL, CONSEQUENTIAL OR PUNITIVE DAMAGES, OR FOR ANY COSTS, ATTORNEY FEES, EXPENSES, LOSSES OR DELAYS ALLEGED TO BE AS A CONSEQUENCE OF ANY DAMAGE TO, FAILURE OF, OR DEFECT IN ANY PRODUCT INCLUDING, BUT NOT LIMITED TO, ANY CLAIMS FOR LOSS OF PROFITS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU. THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS WARRANTIES, WRITTEN OR ORAL. TO THE EXTENT PERMITTED BY LAW, MILWAUKEE DISCLAIMS ANY IMPLIED WARRANTIES, INCLUDING WITHOUT LIMITATION ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR USE OR PURPOSE; TO THE EXTENT SUCH DISCLAIMER IS NOT PERMITTED BY LAW, SUCH IMPLIED WARRANTIES ARE LIMITED TO THE DURATION OF THE APPLICABLE EXPRESS WARRANTY AS DESCRIBED ABOVE. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU, THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE.

This warranty applies to product sold in the U.S.A. and Canada only. Please consult the Find a Service Center Search in the Parts & Service section of MILWAUKEE’s website www.milwaukeetool.com or call 1.800.SAWDUST (1.800.729.3878) to locate your nearest MILWAUKEE factory Service Center location

LIMITATION ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR USE OR PURPOSE; TO THE EXTENT SUCH DISCLAIMER IS NOT PERMITTED BY LAW, SUCH IMPLIED WARRANTIES ARE LIMITED TO THE DURATION OF THE APPLICABLE EXPRESS WARRANTIES AS DESCRIBED ABOVE. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU, THESE WARRANTIES GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE.

These warranties apply to product sold in the U.S.A. and Canada only. Please consult the Find a Service Center Search in the Parts & Service section of MILWAUKEE’s website www.milwaukeetool.com or call 1.800.SAWDUST (1.800.729.3878) to locate your nearest MILWAUKEE factory Service Center location