Current LEDL090 Hazardous Rated Lamp Installation Guide

Current LEDL090 Hazardous Rated Lamp

Product Information

Type B 21/35/45W Hazardous Rated Lamp120-277V

The Type B LED Hazardous Rated Lamp 120-277V comes in threevariants of 21W, 35W, and 45W with a maximum input rating of 0.19 amps, 0.33 amps, and 0.39 amps respectively. The lamp size is ED17 Profile and has an E26 base with E39/EX39 adapter. The kit includes an LED lamp, label for modified luminaire, installation instructions, wire connectors (2), and E26 to E39 socket adapter. The product is rated for hazardous (classified) locations and is suitable for retrofitting luminaires identified in the luminaire fittings reference table.

Product Usage Instructions

Type B 21/35/45W Hazardous Rated Lamp 120-277V

1. Read the instructions carefully before installation and save them for future use.
2. Contact a qualified electrician if you are not knowledgeable about luminaires and electrical systems.
3. Ensure that the luminaire matches the features and dimensions indicated in the photographs and that the input rating of the retrofit kit does not exceed the input rating of the luminaire.
4. Disconnect electrical power to the luminaire at the supply source before proceeding.
5. Avoid burn risk – allow luminaire and lamp to cool before proceeding.
6. Use the tools required for installation – slotted screwdriver and adjustable wrench, wire cutter, wire stripper, and small flat blade screwdriver.
7. Do not make or alter any open holes in an enclosure of wiring or electrical components during kit installation. Do not expose wiring to edges of sheet metal or other sharp objects to prevent wiring damage or abrasion.
8. The luminaire does not need to be removed from the mounting surface prior to modification.
9. Cut the existing lamp holder terminal wires an appropriate distance from the connection point and use two connectors to attach the new wires. Do not disconnect the existing wires from lamp holder terminals in preparation for new connections.
10. Refer to Table 2 for correct new label selection. The new label specifies the replacement lamp, the hazardous location classification area, and electrical ratings.
11. The retrofit kit must be installed by a qualified electrician in accordance with the applicable and appropriate electrical codes.
    Ensure currently installed luminaires and retrofit kits are only installed in the same hazardous (classified) locations and maximum ambient temperatures specified on the retrofit kit marking label.

BEFORE YOU BEGIN
Read these instructions completely and carefully.
Save these instructions for future use.

CONTACT A QUALIFIED ELECTRICIAN if you are not knowledgeable about luminaires and electrical systems. This LED Retrofit Kit Installation requires a familiarity with safety procedures, if not qualified, do not attempt installation.

WARNING

• Risk of electrical shock or fire. Before installing this kit in a luminaire, make sure the luminaire matches the features and dimensions indicated in the photographs and that the input rating of the retrofit kit does not exceed the input rating of the luminaire. This product is rated 120-277 V, however in the US it should only be used on branch circuits permitted in Section 210.6 of the US National Electrical Code for E26/E39/EX39 lamp holders.

• DO NOT MAKE OR ALTER ANY OPEN HOLES IN AN ENCLOSURE OF WIRING OR ELECTRICAL COMPONENTS DURING KIT INSTALLATION.
  Do not expose wiring to edges of sheet metal or other sharp objects to prevent wiring damage or abrasion.

• Disconnect electrical power to the luminaire at the supply source.

CAUTION

• Avoid burn risk – allow luminaire and lamp to cool before proceeding.

Input Rating

• LED45ED17/YXX/HAZ 120-277V, 0.39 amps max, 45W
• LED35ED17/YXX/HAZ 120-277V, 0.33 amps max, 35W
• LED21ED17/YXX/HAZ 120-277V, 0.19 amps max, 21W

The Kit Includes

1. LED lamp
2. Label for modified luminaire
3. Installation instructions
4. Wire connectors (2)
5. E26 to E39 socket adapter

Tools needed:

1. Slotted screwdriver and adjustable wrench
2. Wire cutter
3. Wire stripper
4. Small flat blade screwdriver
   NOTE: The luminaire does not need to be removed from the mounting surface prior to modification.

Luminaire Fittings Reference Table

DO NOT disconnect the existing wires from lamp holder terminals in preparation for new connections. Cut the existing lamp holder terminal wires an appropriate distance from the connection point and use two connectors to attach the new wires.
THE RETROFIT KIT IS FOR RETROFITTING LUMINAIRES IDENTIFIED IN THE LUMINAIRE FITTINGS REFERENCE TABLE. PRODUCT MUST BE INSTALLED BY A QUALIFIED ELECTRICIAN IN ACCORDANCE WITH THE APPLICABLE AND APPROPRIATE ELECTRICAL CODES. ENSURE CURRENTLY INSTALLED LUMINAIRE AND RETROFIT KITS ARE ONLY INSTALLED IN THE SAME HAZARDOUS (CLASSIFIED) LOCATIONS AND MAXIMUM AMBIENT TEMPERATURES SPECIFIED ON THE RETROFIT KIT MARKING LABEL.

Installation Guide

Refer to Table 2 for correct new label selection.
The new label specifies the replacement lamp, the hazardous location classification area and electrical ratings.

Luminaire Fitting| C1 Label| C1/C2 Label| C2 Label
---|---|---|---
GE Lighting Filtr-Gard ®| All options| –| –
Crouse-Hinds Champ ® **VMV| All other options| G24| –
Appleton Mercmaster ® ****III| Mounting covers with suffix PC12D2 and PC27D2| All other options|
Appleton Mercmaster ® ****II| Mounting covers with suffix PC12D2 and PC27D2, Mounting covers LPWB-75, LPWB-100| All other options| –
Hubbell Killark ® ****VM Series| –| All options| –
Holophane Petrolux ® ****P3M| –| All options| –
Thomas & Betts Hazlux ® ****3 Series| Mounting covers VS4, VS5| All other options| –
GE Lighting Powr-Gard H9 Series| –| –| All options**

Table 2: Modified Luminaire Label Application Guide

C1 Label: for Class I, Division 2, Group A, B, C, D hazardous locations

C1/C2 Label: for Class I, Division 2, Groups A, B, C, D; Class II, Division 1, Groups E, F, G; Class II, Division 2, Groups F, G hazardous locations

C2 Label: for Class II, Division 1, Groups E, F, G; Class II, Division 2, Groups F, G hazardous locations

Retrofitting GE Lighting Filtr-Gard

Instructions for retrofitting UL Listed GE Lighting Filtr-Gard® Luminaire Fitting/Ballast Housing marked for use in USA only in Class I, Division 2, Groups A,B,C,D; hazardous locations.

Lamp Base Adapter Usage

Ballast Housing| Adapter Utilization
H20 SK, H205L, **H2* 10M| Remove adapter from the lamp
All others| Use supplied adapter**

Wiring

1. Loosen the screw that holds the ballast housing and cover together.

2. Hinge open the ballast cover and pull apart the two black plastic connectors to separate the quick disconnect function located between the cover and housing.

3. Cut the black and white wires from the quick disconnect to the ballast circuitry leaving as much wire attached to the quick disconnect as possible. Be careful to leave the green ground wire connected.

4. Cut the white (neutral) and color (hot) wires from the lamp holder in the center of the ballast housing, leaving as much wire attached to the lamp holder as possible.

5. Strip 3/8 inch from the snipped quick disconnect wires (from step 3) and the snipped lamp holder wires (from step 4). Using the included wire connectors, connect white to white and black to color (may be black).

6. Place the ballast housing hinge pin over the cover hinge. Reconnect the mains quick disconnect device. Ensure no wires are pinched when tightening the cover screw.
   Lamp Installation Instructions

7. If there is an optical guard, remove by rotating counter-clockwise, or removing retaining screws.

8. Remove the optical by gently turning in a counter-clockwise direction.

9. Remove old HID lamp and inspect socket for signs of wear and/or arcing. Contact original luminaire manufacturer for replacement parts if needed.

10. If the old lamp has an E39 mogul base, install lamp with the supplied E26 to E39 adapter into the luminaire socket. If the luminaire has an E26 socket, remove the adapter from the lamp. Refer to the Lamp Base Adapter Usage Table.

11. Install the new LED lamp, ensuring the lamp is properly seated.

12. Reinstall the optical and guard (if supplied) to their original positions.

13. Refer to Table 2 for correct new label selection. The new label specifies the replacement lamp, the hazardous location classification area and electrical ratings. Clean the area and then apply new label to a visible location on the housing.

14. Restore power to the luminaire.
    Filtr-Gard® is a registered trademark of General Electric Company.

Retrofitting Crouse-Hinds Champ

Instructions for retrofitting UL Listed Crouse-Hinds Champ® VMV Series HID Luminaire Fitting/Ballast Housing marked for use in Class I, Division 2, Groups A,B,C,D; Class II, Division 1, Groups E,F,G; Class II, Division 2, Groups F, G hazardous locations.

Champ Cover

(Mounting Module)

| APM2, APM3, HPM2, CM2, CM3, TWM2,

TWM3, JM5, PM5, QM25

Optical & Guard

Components

| G24, S808, P21, RD70, RA70, G241, G243,

G245, P241, R2, R3, R5, P23

Lamp Base Adapter Usage

Ballast Housing| Adapter Utilization
VMV5050, VMVM070, VMVM100| Remove adapter from the lamp
All others| Use supplied adapter

Wiring

1. Loosen the screw that holds the ballast housing and cover together.

2. Hinge open the ballast cover.

3. Remove wire connectors between incom-ing wires and ballast circuitry. Be careful to leave the green ground wire connected.

4. Remove wire connectors from the lamp holder wires.

5. Connect the lamp holder wires to incoming wires, using the included wire connectors. Connect white to white and black to black.

6. Place the ballast housing hinge pin over the cover hinge. Close and secure the ballast housing and cover by tightening the screw. Ensure no wires are pinched when closing luminaire.
   Lamp Installation Instructions

7. Unthread the optical assembly to remove guards, globes, or external reflectors.

8. Remove old HID lamp and inspect socket for signs of wear and/or arcing. Contact original luminaire manufacturer for replacement parts if needed.

9. If the old lamp has an E39 mogul base, install lamp with the supplied E26 to E39 adapter into the luminaire socket. If the luminaire has an E26 socket, re-move the adapter from the lamp. Refer to the Lamp Base Adapter Usage Table.

10. Install the new LED lamp, ensuring the lamp is properly seated.

11. Thread optical assembly into ballast housing.

12. Refer to Table 2 for correct new label selection. The new label specifies the replacement lamp, the hazard- ous location classification area and electrical ratings.
    Clean the area and then apply new label to a visible location on the housing.

13. Restore power to the luminaire.
    Champ® is a registered trademark of Eaton’s Crouse-Hinds.

Retrofitting Appleton Mercmaster

Instructions for retrofitting UL Listed Appleton Mercmaster® III Series HID Luminaire Fitting/Ballast Housing marked for use in Class I, Division 2, Groups A,B,C,D; Class II, Division 1, Groups E,F,G; Class II, Division 2, Groups F,G hazardous locations.

KPCH100, KPS125, KPS150,

KPST125, KPST150, KPWB75, KPWB100

Optical & Guard

Components

| CMR-4AN/4ST, KR2-AN/ST, KRG2, KGU2,

LPG-R1/R3/R5 LPRF-2/3/4/5CP, VPGL-2HR/3HR

Lamp Base Adapter Usage

Ballast Housing| Adapter Utilization
MLBG, MLBR| Remove adapter from the lamp
KPB, KPBR| Use supplied adapter

Wiring

1. Loosen the nut that holds the ballast housing and cover together.

2. Hinge open the ballast cover.

3. Remove wire connectors between incoming wires and ballast circuitry. Disconnect the incoming wire to the fuse if the device has one. Discard all the fuses if applicable. Be careful to leave the green ground wire connected.

4. Remove wire connectors from the lamp holder wires, which may be bundled together with other wires. Carefully trace all wires from the lamp holder. Discard any additional white wires.

5. Connect the lamp holder wires to incoming wires, using the included wire connectors. Connect white to white and black to black.

6. Place the ballast housing hinge pin over the cover hinge. Close and secure the ballast housing and cover by tightening the nut.
   Lamp Installation Instructions

7. Loosen screws and unthread the optical assembly to remove guards, globes, or external reflectors.

8. Remove old HID lamp and inspect socket for signs of wear and/or arcing. Contact original luminaire manufacturer for replacement parts if needed.

9. If the old lamp has an E39 mogul base, install lamp with the supplied E26 to E39 adapter into the luminaire socket. If the luminaire has an E26 socket, re-move the adapter from the lamp. Refer to the Lamp Base Adapter Usage Table.

10. Install the new LED lamp, ensuring the lamp is properly seated.

11. Thread optical assembly into ballast housing.

12. Refer to Table 2 for correct new label selection. The new label specifies the replacement lamp, the hazard-ous location classification area and electrical ratings.
    Clean the area and then apply new label to a visible location on the housing.

13. Restore power to the luminaire.
    Mercmaster® is a registered trademark of Appleton Grp.

Retrofitting Appleton Mercmaster

Instructions for retrofitting UL Listed Appleton Mercmaster® II Series HID Luminaire Fitting/Ballast Housing marked for use in Class I, Division 2, Groups A,B,C,D; Class II, Division 1, Groups E,F,G; Class II, Division 2, Groups F,G hazardous locations.

LPWB-100**, LPS-125, LPS-150

Optical & Guard

Components

| LPRF-2CG/5CG, VPGL-2HR, KGU2, KR2-ST/AN,

VPGU2, LPG-R1/R3/R5

Mounting covers with suffix “PC12D2” or “PC27D2” are Class I, Division 2 only
Class I, Division 2 only

Lamp Base Adapter Usage

Ballast Housing| Adapter Utilization
LPB, 4 ¾”height housing only| Use supplied adapter

Wiring

1. Loosen the nut that holds the bal-last housing and cover together.

2. Hinge open the ballast cover.

3. Remove wire connectors between incoming wires and ballast circuitry. Be careful to leave the green ground wire connected.

4. Locate the wire tie and cut it, separate the wiring from the bundle. Remove wire connectors from the lamp holder wires.
   Discard any additional white wires. The lamp holder wires are black and white and come from under the ballast housing. The ballast is under the bracket in the center of the housing.

5. Connect the lamp holder wires to incoming wires, using the included wire connectors. Connect white to white and black to black.

6. Place the ballast housing hinge pin over the cover hinge. Close and secure the ballast housing and cover by tightening the nut.
   Lamp Installation Instructions

7. Loosen screws and unthread the optical assembly to remove guards, globes, or external reflectors.

8. Remove old HID lamp and inspect socket for signs of wear and/or arcing. Contact original luminaire manufacturer for replacement parts if needed.

9. If the old lamp has an E39 mogul base, install lamp with the supplied E26 to E39 adapter into the luminaire socket. If the luminaire has an E26 socket, re-move the adapter from the lamp. Refer to the Lamp Base Adapter Usage Table.

10. Install the new LED lamp, ensuring the lamp is properly seated.

11. Thread optical assembly into ballast housing.

12. Refer to Table 2 for correct new label selection. The new label specifies the replacement lamp, the hazard- ous location classification area and electrical ratings.
    Clean the area and then apply new label to a visible location on the housing.

13. Restore power to the luminaire.

Mercmaster® is a registered trademark of Appleton Grp.

Retrofitting Hubbell Killark

Instructions for retrofitting UL Listed Hubbell Killark® VM Series HID Lumi- naire Fitting/Ballast Housing marked for use in Class I, Division 2, Groups A,B,C,D; Class II, Division 1, Groups E,F,G; Class II, Division 2, Groups F,G hazardous locations.

VMD5B, VMF2B, VMF3B, VMS4B, VMS5B, VMX2B, VMX3B, VMX6B, VMX7B, VMX8B, VMX9B
Optical & Guard Components| VMG17, VMG25, VMR171, VMR175, VMR251, VMR253, VMR255, VZRG1550, VZRG2520, VZRG2550, VMAG17, VMAG25S, VMERG, VMRWG, VMRWG8, VMRERG, VMPSD40, VMPA40, VMEP40, VMER40, VMG40, VZRG4050, VZRG4020, VMAG40S
Lamp Base Adapter Usage
Ballast Housing| Adapter Utilization
VM1, VM2| Remove adapter from the lamp
VM3, VM4, VM5, VMLO, VMMO| Use supplied adapter

Wiring

1. Loosen the screw that holds the ballast housing and cover together.

2. Hinge open the ballast cover.

3. Remove wire connectors between incoming wires and ballast circuitry. Be careful to leave the green ground wire connected.

4. Remove wire connectors from the lamp holder wires.

5. Connect the lamp holder wires to incoming wires, using the included wire connectors. Connect white to white and black to black.

6. Place the ballast housing hinge pin over the cover hinge. Close and secure the ballast housing and cover by tightening the screw. Ensure no wires are pinched when closing fixture.
   Lamp Installation Instructions

7. Unthread the optical assembly to remove guards, globes, or external reflectors.

8. Remove old HID lamp and inspect socket for signs of wear and/or arcing. Contact original luminaire manufacturer for replacement parts if needed.

9. If the old lamp has an E39 mogul base, install lamp with the supplied E26 to E39 adapter into the luminaire socket. If the luminaire has an E26 socket, re-move the adapter from the lamp. Refer to the Lamp Base Adapter Usage Table.

10. Install the new LED lamp, ensuring the lamp is properly seated.

11. Thread optical assembly into ballast housing.

12. Refer to Table 2 for correct new label selection.
    The new label specifies the replacement lamp, the hazardous location classification area and electrical ratings. Clean the area and then apply new label to a visible location on the housing.

13. Restore power to the luminaire.

Retrofitting Holophane Petrolux® P3M

Instructions for retrofitting UL Listed Holophane Petrolux® P3M series HID Luminaire Fitting/Ballast Housing marked for use in Class I, Division 2, Groups A,B,C,D for USA and Canada; Class II, Division 1, Groups E,F,G; Class II, Division 2, Groups F,G hazardous locations for USA only.

Lamp Base Adapter Usage
Ballast Housing| Adapter Utilization
MH Source (E26 socket)| Remove adapter from the lamp
HPS or MH Source (E39 socket)| Use supplied adapter

Wiring

1. Loosen the bolt that holds the ballast housing and cover together.

2. Hinge open the ballast cover.

3. Remove wire connectors between incoming wires and ballast circuitry. Disconnect the incoming wire to the fuse if the device has one. Discard all the fuses if applicable. Be careful to leave the green ground wire connected.

4. Remove wire connectors from the lamp holder wires, which may be bundled together with other wires. Carefully trace all wires from the lamp holder. Disconnect any additional wires from the lamp holder white and black leads.

5. Connect the lamp holder wires to incoming wires, using the included wire connectors. Connect white to white and black to black.

6. Place the ballast housing hinge pin over the cover hinge. Close and secure the ballast housing and cover by tightening the screw.
   Lamp Installation Instructions

7. Remove optical assembly by turning black tabs around optical counterclockwise.

8. Remove old HID lamp and inspect socket for signs of wear and/or arcing. Contact original luminaire manufacturer for replacement parts if needed.

9. If the old lamp has an E39 mogul base, install lamp with the supplied E26 to E39 adapter into the luminaire socket. If the luminaire has an E26 socket, remove the adapter from the lamp. Refer to the Lamp Base Adapter Usage Table.

10. Install the new LED lamp, ensuring the lamp is properly seated.

11. Thread optical assembly into ballast housing.

12. Refer to Table 2 for correct new label selection. The new label specifies the replacement lamp, the hazardous location classification area and electrical ratings. Clean the area and then apply new label to a visible location on the housing.

13. Restore power to the luminaire.

Retrofitting Thomas & Betts Hazlux

Instructions for retrofitting UL Listed Thomas & Betts Hazlux® 3 Series HID Luminaire Fitting/Ballast Housing marked for use in Class I, Division 2, Groups A,B,C,D; Class II, Division 1, Groups E, F, G; Class II, Division 2, Groups F,G hazardous locations.

VS4, VS5
Optical & Guard Components| VGT22, VGT22TS, VGT31S, VGT31STS, VRF22C5, VRF31C5, VGL31R1, VGL31R3, VGL31R5, VR31CB, VGR48, VGR64, VGU22, VGU22P, VGU31R, VGU31RP, VRA22P, VR22P, VR31P, VRA31P

Class I, Division 2 only

Lamp Base Adapter Usage

Ballast Housing| Adapter Utilization
MH Source (E26 socket)| Remove adapter from the lamp
HPS or MH Source (E39 socket)| Use supplied adapter

Wiring

1. Loosen the bolt that holds the ballast housing and cover together.

2. Hinge open the ballast cover.

3. Remove wire connectors between incoming wires and ballast circuitry. Disconnect the incoming wire to the fuse if the device has one. Discard all the fuses if applicable. Be careful to leave the green ground wire connected.

4. Remove wire connectors from the lamp holder wires, which may be bundled together with other wires. Carefully trace all wires from the lamp holder. Disconnect any additional wires from the lamp holder white and black leads.

5. Connect the lamp holder wires to incoming wires, using the included wire connectors. Connect white to white and black to black.

6. Place the ballast housing hinge pin over the cover hinge. Close and secure the ballast housing and cover by tightening the screw.
   Lamp Installation Instructions

7. Loosen screws and unthread the optical assembly to remove guards, globes, or external reflectors.

8. Remove old HID lamp and inspect socket for signs of wear and/or arcing. Contact original luminaire manufacturer for replacement parts if needed.

9. If the old lamp has an E39 mogul base, install lamp with the supplied E26 to E39 adapter into the luminaire socket. If the luminaire has an E26 socket, remove the adapter from the lamp. Refer to the Lamp Base Adapter Usage Table.

10. Install the new LED lamp, ensuring the lamp is properly seated.

11. Thread optical assembly into ballast housing.

12. Refer to Table 2 for correct new label selection. The new label specifies the replacement lamp, the hazardous location classification area and electrical ratings. Clean the area and then apply new label to a visible location on the housing.

13. Restore power to the luminaire.

Retrofitting GE Lighting Powr-Gard

Instructions for retrofitting UL Listed GE Lighting Powr-Gard® Luminaire Fitting/Ballast Housing marked for use in Class II, Division 1, Groups E,F,G; Class II, Division 2, Groups F,G hazardous locations.

Lamp Base Adapter Usage
Ballast Housing| Adapter Utilization
H9| Use supplied adapter

Wiring

1. Loosen the setscrew with a small flat blade screwdriver and remove the optical assembly by rotataing counterclockwise.

2. Remove old HID lamp and inspect socket for signs of wear and/or arcing. Contact original luminaire manufacturer for replacement parts if needed.

3. Remove ballast cover plate. Locate wires going to lamp socket, and disconnect from the ballast. Cut and remove terminations, keeping lampholder wires as long as possible.

4. Disconnect the AC input wires from the ballast and cut and remove the terminations, keeping the wires as long as possible.

5. Strip 3/8 inch from the snipped lamp holder wires (from step 3) and the snipped AC input wires (from step 4). Using the included wire connectors, connect the AC to the lamp holder wires as follows: If the lamp holder wires are white and black, then connect white to white and black to black. If the lamp holder wires are black and blue, connect AC white to lamp holder blue, connect AC black to lamp holder black. If the lamp holder wires are white and blue, connect AC white to lamp holder white and AC black to lampholder blue.

6. Reinstall the ballast cover plate and lamp holder. Ensure no wires are pinched when tightening the cover screws.

7. Open the mounting cover. Remove the lead with fuse by disconnecting it from the screw terminal on the quick disconnect terminal. Discard lead with fuse, connect lead from branch circuit directly to the quick disconnect terminal.
   Lamp Installation Instructions

8. If the old lamp has an E39 mogul base, install lamp with the supplied E26 to E39 adapter into the luminaire socket. If the luminaire has an E26 socket, remove the adapter from the lamp. Refer to the Lamp Base Adapter Usage Table.

9. Install the new LED lamp, ensuring the lamp is properly seated.

10. Reinstall the optical (and guard) by rotating the optical assembly clockwise while supporting the optical.

11. Retighten the optical lock setscrew with a small flat blade screwdriver.

12. Refer to Table 2 for correct new label selection. The new label specifies the replacement lamp, the hazardous location classification area and electrical ratings. Clean the area and then apply new label to a visible location on the housing.

13. Restore power to the luminaire.

Powr-Gard® is a registered trademark of General Electric Company.

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© 2023 Current Lighting Solutions, LLC. All rights reserved. GE and the GE monogram are trademarks of the General Electric Company and are used under license. Information and specifications subject to change without notice. All values are design or typical values when measured under laboratory conditions.

References

• LED Commercial Lighting and Lighting Controls | Current - GLI Brands

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