TECHNO VIETNAM KEW 8122 Load Current Clamp Sensors Instruction Manual

June 11, 2024
TECHNO VIETNAM

TECHNO logo CLAMP SENSOR
CLAMP SENSOR Series
KEW 8121/8122/8123
INSTRUCTION MANUAL

Safety warnings

○ This instrument has been designed, manufactured and tested according to IEC 61010: Safety requirements for Electronic Measuring apparatus, and delivered in the best condition after passing quality control tests. This instruction manual contains warnings and safety rules which have to be observed by the user to ensure safe operation of the instrument and to maintain it in safe condition.
Therefore, read through these operating instructions before using the instrument.

WARNING

  • Read through and understand instructions contained in this manual before using the instrument.

  • Keep the manual at hand to enable quick reference whenever necessary.

  • The instrument is to be used only in its intended applications.
    The operating instructions described in the manual must be observed.

  • Understand and follow all the safety instructions contained in the manual.

It is essential that the above instructions are adhered to. Failure to follow the above instructions may cause injury and or instrument damage.
Kyoritsu is by no means liable for any damage resulting from the instrument in contradiction to this cautionary note.
The symbol indicated on the instrument, means that the user must refer to the related parts in the manual for safe operation of the instrument. It is essential to read the instructions wherever the symbol appears in the manual.

DANGER is reserved for conditions and actions that are likely to cause serious or fatal injury.
WARNING is reserved for conditions and actions that can cause serious or fatal Injury.
CAUTION is reserved for conditions and actions that can cause minor injury or instrument damage.

DANGER

  • Never make measurement on a circuit in which the electrical potential exceeds AC300V when using KEW 8121 and AC600V using KEW 8122 and 8123.

  • Do not make measurement when thunder rumbling. If the instrument is in use, stop the measurement immediately and remove the instrument from the equipment under test.

  • Do not attempt to make measurement in the presence of flammable gasses.
    Otherwise, the use of the instrument may cause sparking, which can lead to an explosion.

  • Use insulated protective gears, such as insulated gloves, for your safety when possible electric shock hazards are concerned.

  • The transformer jaws are made of metal and their tips are not completely insulated. Be especially careful about the possible shorting where the measured object has exposed metal parts.

  • Never use these sensors when their surface or your hand is wet.
    Do not wet the output connectors because they aren’t dust/ water-proof.

  • Do not exceed the maximum allowable input of any measuring range.
    Keep your fingers and hands behind the barrier during a measurement.

WARNING

  • Never attempt to make any measurement, if any abnormal conditions are noted, such as broken case, and exposed metal parts.

  • Do not install substitute parts or make any modification to the instrument.
    Return the instrument to your local Kyoritsu distributor for repair or re- calibration in case of suspected faulty operation.

  • Always keep your fingers and hands behind the barrier on the instrument to avoid the possible shock hazard.

CAUTION

  • Do not step on or pinch the cord to prevent the jacket of cord from being damaged.
  • The output connector shall be removed or connected without clamping a conductor. Otherwise, it may cause a failure.
  • Do not expose the instrument to direct sunlight, high temperatures, humidity or dew.
  • Never give shocks, such as vibration or drop, which may damage the instrument.
  • Use a damp cloth and mild detergent for cleaning the instrument.
    Do not use abrasives or solvents.

Safety symbols

| Refer to the instructions in the manual.
---|---
| Indicates instruments with double or reinforced insulation.
| Indicates that this instrument can clamp on live bare conductors when the voltage to be tested is below Circuit – Ground-to-Earth voltage against the indicated Measurement Category.
| Indicates AC

○ Measurement Category:
To ensure safe operation of measuring instruments, IEC 61010 establishes safety standards for various electrical environments, categorized as O to CAT IV, and called measurement categories.
Higher-numbered categories correspond to electrical environments with greater momentary energy, so a measuring instrument designed for CAT III environments can endure greater momentary energy than one designed for CAT II.

O Circuits which are not directly connected to the mains power supply.
CAT II Electrical circuits of equipment connected to an AC electrical outlet

by a power cord.
CAT III| Primary electrical circuits of the equipment connected directly to the distribution panel, and feeders from the distribution panel to outlets.
CAT IV| The circuit from the service drop to the service entrance, and to the power meter and primary over-current protection device (distribution panel).

TECHNO VIETNAM KEW 8122 Load Current Clamp Sensors - TECHNO VIETNAM KEW 8122
Load Current Clamp Sensors

Features

  • Clamp sensor for recording apparatus
  • Designed to international safety standard IEC 61010-2-032 (Pollution Degree 2)
KEW 8121 CAT.III 300V
KEW 8122 /8123 CAT.III 600V

Instrument layout

TECHNO VIETNAM KEW 8122 Load Current Clamp Sensors - TECHNO VIETNAM KEW 8122
Load Current Clamp Sensors1

Barrier: It is a part providing protection against electrical shock and ensuring the minimum required air and creepage distances.

DIN plug pin assignment

3: GND pin
5: Output signal pin
6: Sensor Signal pin
(Resistance between 3Pin and 6Pin: 8121:62kΩ 8122:11kΩ 8123:24kΩ)
1, 2 and 4: No use

  • Lower figure shows the pin assignment seeing the Clamp sensor from output connector part. The figure of the pin assignment of connection terminal is symmetrical to lower figure.

Operating instructions

DANGER

  • Never make measurement on a circuit in which the electrical potential exceeds AC300V when using KEW 8121 and AC600V using KEW 8122 and 8123 in order to avoid possible shock hazard.
  • The transformer jaws are made of metal and their tips are not completely insulated. Be especially careful about the possible shorting where the measured object has exposed metal parts.

CAUTION

  • Take sufficient care to avoid shock, vibration or excessive force when handling the instrument. Otherwise, precisely adjusted transformer jaws will be damaged.
  • When transformer jaws do not fully close, never try to close them by force, but make them free to move and try again. If a foreign substance is stuck in the jaw tips, remove it.
  • Do not force to open the Transformer jaws when they are frozen.
  • When making current measurements, keep the transformer jaws fully closed.
    Otherwise, accurate measurements cannot be taken.
    Maximum conductor size is as follows.KEW 8121| 24mm in diameter
    ---|---
    KEW 8122| 40mm in diameter
    KEW 8123| 55mm in diameter
  • Hold the inserting part (except for the cable) and disconnect the Output connector from the measuring instrument so as not to cause a break in the cord.

Measurement procedures

  1. Connect the Output connector to the Input terminal of the measuring instrument.

  2. Press the Trigger to open the transformer jaws and clamp onto one conductor.
    Clamped conductor should be at the center of the closed transformer jaws.

  3. Ensure that the tips of transformer jaws are firmly closed.

TECHNO VIETNAM KEW 8122 Load Current Clamp Sensors - fig
2

Specifications

Model KEW 8121 KEW 8122 KEW 8123
Rated current AC100Arms(141Apeak) AC500Arms(707Apeak) AC1000Arms(1414Apeak)
Output voltage AC0 ~ 500mV (AC500mV/AC100A):5mV/A AC0 ~ 500mV
(AC500mV/AC500A):1mV/A AC0 ~ 500mV (AC500mV/AC1000A):0.5mV/A
Measuring range AC0 ~ 100A AC0 ~ 500A AC0 ~ 1000A

Accuracy

(Input: sine wave)

| ±2.0%rdg±0.3mV(50/60Hz)

±3.0%rdg±0.5mV(40 ~ 1kHz)

| ±2.0%rdg±0.3mV(50/60Hz)

±3.0%rdg±0.5mV(40 ~ 1kHz)

| ±2.0%rdg±0.3mV(50/60Hz)

±3.0%rdg±0.5mV(40 ~ 1kHz)

Temperature & humidity range (Guaranteed accuracy)| 23±5ºC, relative humidity: 85% or less (no condensation)
Operating temperature range| 0 ~ 40ºC, relative humidity: 85% or less (no condensation)
Storage temperature range| -20 ~ 60ºC, relative humidity: 85% or less (no condensation)
Maximum permissible input| AC100Arms continuous(50/60Hz)| AC500Arms continuous (50/60Hz)| AC1000Arms continuous (50/60Hz)
Output impedance| Approx. 9.5Ω| Approx. 1.9Ω| Approx. 1.5Ω
Location for use| Altitude up to 2000m, Indoors

Applicable standards

| IEC 61010-1, IEC 61010-2-032
Measurement CAT III (300Vrms) Pollution degree 2
IEC 61326-1(EMC)| IEC 61010-1, IEC 61010-2-032
Measurement CAT III (600Vrms) Pollution degree 2 IEC 61326-1(EMC)
Environmental standards| EU RoHS Directive compliant

Withstand voltage

| AC3470Vrms (50/60Hz)for 5 sec. between Jaw and enclosure between enclosure and output connector between Jaw and output connector| AC5160Vrms (50/60Hz)for 5 sec. between Jaw and enclosure between enclosure and output connector between Jaw and output connector

Insulation resistance

| 50MΩ or greater at 1000V between Jaw and enclosure

between enclosure and output connector between Jaw and output connector

Conductor Size| Approx.24mm in diameter (max.)| Approx.40mm in diameter (max.)| Approx.55mm in diameter (max.)
Dimension| 97(L)×59(W)×26(D)mm| 128(L)×81(W)×36(D)mm| 170(L)×105(W)×48(D)mm
Cable length| Approx. 2m
Output connector| MINI DIN 6PIN
Weight| Approx. 150g| Approx. 260g| Approx. 360g
Accessories| Instruction manual Cable marker
Option| MODEL 7146 (Banana ΦA4 adjuster plug) MODEL 7147 (Extension Cable)

DISTRIBUTOR
Kyoritsu reserves the rights to change specifications or designs described in this manual without notice and without obligations.

KYORITSU ELECTRICAL INSTRUMENTS WORKS, LTD.
2-5-20,Nakane, Meguro-ku, Tokyo, 152-0031 Japan
Phone: +81-3-3723-0131
Fax: +81-3-3723-0152
Factory: Ehime,Japan www.kew-ltd.co.jp
KYORITSU ELECTRICAL INSTRUMENTS WORKS, LTD.

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