IM18-CCM40 6 Hans Turck Cabinet Guard Instructions

Your Global Automation Partner
18-CCM40 6 Hans Turck Cabinet Guard
Instructions

About These Instructions

These instructions for use describe the structure, functions, and the use of the product and will help you to operate the product as intended. Read these instructions carefully before using the product. This is to avoid possible damage to persons, property, or the device. Retain the instructions for future use during the service life of the product. If the product is passed on, pass on these instructions as well.
1.1 Target groups
These instructions are aimed at qualified personnel and must be carefully read by anyone mounting, commissioning, operating, maintaining, dismantling or disposing of the device.
1.2 Explanation of symbols used
The following symbols are used in these instructions:
DANGER
DANGER indicates a dangerous situation with a high risk of death or severe injury if not avoided.
WARNING
WARNING indicates a dangerous situation with a medium risk of death or severe injury if not avoided.
CAUTION
CAUTION indicates a dangerous situation of medium risk which may result in minor or moderate injury if not avoided.
NOTICE
NOTICE indicates a situation that may lead to property damage if not avoided.
NOTE
NOTE indicates tips, recommendations, and useful information on specific actions and facts. The notes simplify your work and help you to avoid additional work.
CALL TO ACTION
This symbol denotes actions that the user must carry out.
⇒ RESULTS OF ACTION
This symbol denotes relevant results of actions.
1.3 Other documents
Besides this document the following material can be found on the Internet at www.turck.com:

• Data sheet
• Quick Start Guide
• EU Declaration of Conformity (current version)

1.4 Feedback about these instructions
We make every effort to ensure that these instructions are as informative and as clear as possible. If you have any suggestions for improving the design or if some information is missing in the document, please send your suggestions to [email protected].

Notes on the Product

2.1 Product identification
These instructions apply to the following cabinet guards:

• IM18-CCM40-MTI/24VDC

2.2 Scope of delivery
The scope of delivery includes:

• Cabinet guard
• Quick Start Guide
• Adhesive foil (Target) for attaching reflective surfaces

2.3 Legal requirements
The device is subject to the following EC directives:

• 2014/30/EU (electromagnetic compatibility)
• 2011/65/EU (RoHS Directive)

2.4 Turck service
Turck supports you with your projects, from initial analysis to the commissioning of your application. The Turck product database under www.turck.com contains software tools for programming, configuration or commissioning, data sheets, and CAD files in numerous export formats.
The contact details of Turck subsidiaries worldwide can be found on p. [ } 31].

For Your Safety

The product is designed according to state-of-the-art technology. However, residual risks still exist. Observe the following warnings and safety notices to prevent damage to persons and property. Turck accepts no liability for damage caused by failure to observe these warning and safety notices.
3.1 Intended use
These devices are designed solely for use in industrial areas.
The IM18-CCM… cabinet guard monitors the temperature, relative air humidity, and the status of the door in control cabinets.
The devices may only be used as described in these instructions. Any other use is not in accordance with the intended use. Turck accepts no liability for any resulting damage.
3.2 Obvious misuse

• The device is not a safety component and must not be used for the protection of persons and property.

3.3 General safety instructions

• The device only meets the EMC requirements for industrial areas and is not suitable for use in residential areas.
• The device may only be assembled, installed, operated, parameterized, and maintained by professionally-trained personnel.
• The device may only be used in accordance with applicable national and international regulations, standards, and laws.
• The device must only be used in enclosed housing or control cabinets.

Product Description

The IM18-CCM… cabinet guard is enclosed in a plastic housing with protection to IP20 and is provided with three multicolor status LEDs. An Ethernet port is provided for connection to higher-level systems. External sensors can be connected to the device via a CAN/RS485 port.
The Ethernet interface and the CAN/RS485 interface are implemented as RJ45 sockets.
The device is provided with a distance sensor as well as a temperature and humidity sensor.
The Linux operating system is preinstalled on the device. The device functions must be programmed as required.
4.1 Device overview

4.1.1 Indication elements
The device is provided with a 3-color Pwr LED. Two 2-color user LEDs (Com and Err) are also provided. The LEDs can be programmed.
4.2 Properties and features

• Freely programmable cabinet guard

• Sensors for monitoring humidity, temperature and distance

• 3 status LEDs

• Linux operating system (Debian)

• 1 Ethernet port (RJ45 socket):
  – Dynamic IP address (DHCP)
  – 1GbE interface
  – Max. cable length 100 m

• 1 CAN/RS485 port (RJ45 socket):
  – Max. cable length 30 m
  – Max. CAN transmission rate: 1 Mbit/s
  – Max. RS485 transmission rate: 3 Mbit/s

4.3 Operating principle
The ambient temperature and humidity are monitored by a humidity and temperature sensor and the door status is monitored by a distance sensor. The device communicates with the higher-level system via the Ethernet port.
4.4 Functions and operating modes
The device uses integrated sensors to monitor temperature, relative air humidity, and the distance to the control cabinet door. The information can be transferred to higher-level
systems via the Ethernet interface and Modbus TCP.
External sensors can for example be connected via Modbus RTU and the RS485 interface or via CAN. The operating system provided on the device is the Debian Linux distribution. This enables the smart preprocessing of data through the integration of tailored programs. The device functions can be programmed as required.
4.4.1 System partitions and recovery system
The device is provided with two operating system partitions and a recovery system. If one system partition is damaged or an update fails, the partitions make it possible to revert to the previous executable system. A recovery system is started in the event that both system partitions fail. The recovery system resets the device to the factory settings.

Installing

NOTICE
Reflective surfaces
Malfunction when monitoring the control cabinet door
Cover glass and highly reflective surfaces on the control cabinet door with matt adhesive foil (supplied with the device).
The device can be mounted on a DIN rail according to EN 60715 (TH35). The minimum clearance from other devices must be at least 15 mm.   Fasten the device vertically and free-standing on a DIN rail.

Connection

NOTICE
Laser class 1 device
Risk of blinding from laser beams
Do not look into the device from the front.
6.1 Connecting the device to the higher level via Ethernet
The device is provided with an RJ45 socket for connecting the device to an Ethernet system.
The maximum cable length is 100 m. The use of CAT6 S/FTP cables is recommended.
Connect the Ethernet interface to the ETH0 RJ45 port.
6.2 Connecting an external sensor
The device is provided with a CAN/RS485 interface for connecting an external sensor. The CAN/RS485 interface is implemented as an RJ45 socket. The maximum cable length is 30 m.
Connect the external sensor to the device via the CAN/RS485 interface.

| 1 = CAN_H
---|---
2 = CAN_L
3 = +
4 = A (RS485)
5 = B (RS485)
6 = +
7 = –
8 = –

Fig. 5: Pin layout of the CAN/RS485 interface
6.3 Connecting the power supply
The power supply can be connected using spring-loaded terminals. The removable terminal blocks are coded.

• Only use cables (rigid or flexible) with a cross-section of 0.2…2.5 mm².
• When using stranded wire: Secure the wire ends with ferrules.
• Prise open the spring-loaded terminals using a screwdriver.
• Insert the stripped cable ends into the guides of the spring-loaded terminals.
• Remove the screwdriver.

6.4 Wiring diagram

6.5 Terminal assignment

Commissioning

The device is operational automatically once the cables are connected and the power supply is switched on. All LEDs are lit in several colors during the boot procedure. After the boot procedure has been successfully completed, the Pwr LED flashes green at a frequency of 2 Hz.
The Linux operating system enables the device functions to be programmed or scripts to be imported. An SSH connection can be established once the device is connected to the network.
Additional software tools (e.g. PuTTY) are required to access the device via the console. The IP address depends on the selected connection. The user also has the possibility to use sudo options.
Command example
$ This_is_a_console command /example/path

Example output
Example content of a file
7.1 Establishing a network connection
After a physical connection has been established, a ping command can be used to check whether the device can be reached. An SSH connection to the device can then also be set up using an SSH or SFTP client software (e.g. PuTTY, WinSCP, or similar).
NOTICE
Insufficiently secured devices
Unauthorized access to sensitive data
Change the password after the first login. Turck recommends the use of a secure password.
Use the following settings to establish a network connection via the ETH0 interface:

After the login, the folder /home in the working directory becomes active with restricted write access rights. Write and read operations are enabled in the subfolder /home/temp.

7.2 Installing user programs
Additional programs can be installed via the apt or apt-get package manager in Linux by entering the required package [PACKAGE]. Installation in the /opt partition is recommended in order to achieve a separation between the operating system and user software.
Install the package:
$ sudo apt update
$ sudo apt install [PACKAGE] The device has the following partitions:

authorizations can be issued
/home/settings| 64 MB| Folder for settings and scripts for all operating systems
/home/factory| 16 MB| Folder for manufacturer information

7.3 Example scripts
The folder /home/scripts contain different scripts for operating the interfaces and system functions. The scripts are examples of how the functions can be integrated into user-defined user programs. If a script is called without transfer parameters, a help text appears that shows the relevant parameters. Fig. 12: Output of the help texts for scripts
The following table is an overview of the scripts present in the IM18-CCM:

display of the ambient temperature
hum| Measurement and display of the ambient air humidity
all| Measurement and display of temperature and air humidity
help| Display help text
Distance sensor| distance _ Caleb-date. sh| [values]| Calibration of the distance sensor
help| Display help text
distance _read. sh.| [samples]| Measurement and display of distance
| help| Display help text
System| system_check. sh| until| Measurement and display of the temperature of NTC1 (temperature-dependent resistor)
ntc2| Measurement and display of the temperature of NTC2 (temperature- dependent resistor)
supply| Measurement and display of the power supply
all| Measurement and display of all options
help| Display help text

Other scripts must be programmed or imported.

Operation

8.1 LED indications
The device is provided with three freely programmable LEDs. The default values of the LEDs are shown in the following table:

8.1.1 Programming LED indication
The LEDs can be programmed as required via the operating system. The following table shows the system names and examples for using the LEDs.

8.2 Querying active system partition
The current status of the available systems and the active system can be queried via the following console command:
$ sudo rauc status

Setting and Parameterization

The Linux operating system enables the device functions to be parameterized for the specific application.

Troubleshooting

10.1 Recovery system
NOTICE
Failure of both system partitions. Data loss is possible.
The recovery system resets the device to the factory settings.
Take measures to prevent data loss.
The device is provided with two operating system partitions and a recovery system. If one of the system partitions is damaged or an update fails, the partitions make it possible to revert to the previous executable system or recovery system.
The active system is marked as faulty after three failed boot operations in succession. The other system partition becomes the active system.
The faulty system is first of all updated in an update operation. This increases the availability of the system. If both operating system partitions are marked as faulty at the same time, a recovery system is started. The recovery system automatically restores the device to the factory settings. This resets all data in the other partitions to the factory settings.

Maintenance

Ensure that the plug connections and cables are always in good condition.
The devices are maintenance-free, clean dry if required.
11.1 Carrying out a firmware update via the console
The firmware update can either be transferred to the device with a suitable tool (e.g. WinSCP or FileZilla) or as a secure copy.

• Load the update file (e.g. IM18-CCM30-MTI-24VDC_V1.0.2.raucb) via a suitable tool (e.g. WinSCP) to the device.
• Alternatively: Transfer the update file as a secure copy to the device: scp Path/To/Your/File/updatefile.raucb sshu@ip_of_your_board:/home/update
• Carry out the update with the following command: sudo rauc install /path/To/The/Updatefile/updatefile
  ⇒ If no error messages appear, the firmware was successfully installed.

11.2 Transferring the firmware update via WinSCP
The following example carries out a firmware update using the WinSCP and PuTTY tools.
Requirements

• WinSCP is installed.
• PuTTY is installed.
• The update file is available as a .raucb file on a local computer.

Transferring a firmware file with WinSCP
Log into the device in WinSCP with the following entries:

(here: 192.168.100.150)
Port| 1522
User name| sshu
Password| P@ssw0rd12ssh!

Navigate in WinSCP to the memory location of the update file on the host PC. Navigate to the directory home/update on the device. Save the firmware file in the directory /home/update by drag and drop or by clicking Upload.   Confirm with OK.
⇒ The transfer of the update file is displayed by WinSCP as follows: ⇒ The firmware update has been transferred.

11.3 Carrying out a firmware update with PuTTY
Requirements

• PuTTY is installed.
• The update file was loaded onto the device as a .raucb file.

NOTE
The session can be loaded via Load for later repetitions.

• Open PuTTY.

• Enter the following settings in PuTTY:
  ° Host Name: Name or IP address of the device (in this case: 192.168.1.20)
  ° Port: 1522

• Optional: Assign a name for the current session (here: IM18-CCM30-MTI-24VDC_1).

• Click Open.

• Log in on the device with the user name “shu” (password: “P@ssw0rd12ssh!”). The password entered is not displayed in PuTTY.

• Carry out the update with the command sudo rauc install /home/update/[file name].raucb.

Example: sudo rauc install /home/update/IM18-CCM30MTI-24VDC_V1.0.2.raucb Fig. 20: PuTTY – starting the firmware update

• Wait until the message Installing Path/To/Your/File/file.raucb succeeded is displayed.
• Restart the device with the command sudo reboot..
• Check the current firmware status, e.g. read out directly from the partition via PuTTY: cat /slot.raucous
  ⇒ The output shows the line bundle.version=V1.0.2 shows the current version number.

Repair

The device must not be repaired by the user. The device must be decommissioned if it is faulty.
Observe our return acceptance conditions when returning the device to Turck.
12.1 Returning devices
Returns to Turck can only be accepted if the device has been equipped with a Decontamination declaration enclosed. The decontamination declaration can be downloaded from https://www.turck.de/en/retoure-service-6079.php and must be completely filled in, and affixed securely and weather-proof to the outside of the packaging.

Decommissioning

• Separate connections and the power supply.
• Undo the terminal connections on the device.
• Remove the device from its rail fixing as shown in the figures.

Disposal

The devices must be disposed of correctly and must not be included in general household garbage.

Technical Data

Contains Open Source Software: See /licenses
Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | [email protected] | www.turck.com
Australia
Turck Australia Pty Ltd
Building 4, 19-25 Duerdin Street, Notting Hill, 3168 Victoria
www.turck.com.au
USA
Turck Inc.
3000 Campus Drive, USA-MN 55441 Minneapolis
www.turck.us

Over 30 subsidiaries and over
60 representations worldwide!

www.turck.com

References

• Service Hero
• TURCK – Ihr Automatisierungspartner weltweit! - Home
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• Turck.com
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• Turck do Brasil Automação Ltda. - Página Inicial
• 图尔克(天津)传感器有限公司 - 首页
• Turck México - Inicio
• Turck Otomasyon Ticaret Ltd. Şti. - Anasayfa
• Turck, s.r.o. - Domů
• TURCK – Your Global Automation Partner - Home
• Produktretoure - TURCK – Your Global Automation Partner
• Turck Hungary Kft. - Főoldal
• ターク・ジャパン株式会社 - ホーム
• TURCK - ㈜터크코리아 Your Global Automation Partner - Home
• TURCK B.V. - Your Global Automation Partner! - Home
• Turck sp. z o.o. - Czujniki, automatyka przemysłowa, systemy sieciowe - Strona główna
• Turck Automation Romania SRL - Acasă
• ООО ТУРК РУС - Главная
• TURCK Sweden Office - Home
• Turck Inc. USA - Home
• TURCK BANNER LTD. - Home
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• TURCK BANNER SAS - Accueil
• Turck Banner S.R.L. - Home
• Turck Banner Malaysia Sdn Bhd - Home
• Turck Banner Singapore Pte.Ltd - Home
• MULTIPROX n.v. - Home
• TURCK – Ihr Automatisierungspartner weltweit! - Home
• Turck Canada Inc. - Home
• Turck.com
• Turck do Brasil Automação Ltda. - Página Inicial
• Turck México - Inicio
• Turck, s.r.o. - Domů
• TURCK – Your Global Automation Partner - Home

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