microsonic mic+25-F-TC Mic+ Ultrasonic Sensors With One Switching Output An IO-Link User Manual

June 9, 2024
microsonic

**microsonic mic+25-F-TC Mic+ Ultrasonic Sensors With One Switching Output An IO-Link

**

Product description

  • The mic+ sensor with one switching output measures the distance to an object within the detection zone contactless. Depending on the adjusted detect distance the switching output is set.
  • All settings are done with two pushbuttons and a three-digit LED-display (TouchControl).
  • Three-colour LEDs indicate the switching status.
  • The output functions are changeable from NOC to NCC.
  • The sensors are adjustable manually via TouchControl or via Teach-in procedure.
  • Useful additional functions are set in the Add-on-menu.
  • Using the LinkControl adapter (optional accessory) all TouchControl and additional sensor parameter settings can be adjusted by a Windows® Software.

The mic+ sensors are IO-Link-capable in accordance with IO-Link specification V1.1 and support Smart Sensor Profile like Digital Measuring Sensor.
The mic+ sensors have a blind zone in which distance measurement is not possible. The operating range indicates the distance of the sensor that can be applied with normal reflectors with sufficient function reserve. When using good reflectors, such as a calm water surface, the sensor can also be used up to its maximum range. Objects that strongly absorb (e.g. plastic foam) or diffusely reflect sound (e.g. pebble stones) can also reduce the defined operating range.

Safety Notes

  • Read the operating instructions prior to start-up.
  • Connection, installation and adjustment works may only be carried out by expert personnel.
  • No safety component in accordance with the EU Machine
    Directive, use in the area of personal and machine protection not permitted

Proper Use

mic+ ultrasonic sensors are used for non-contact detection of objects.

Synchronisation

If the assembly distances shown in Fig. 1 for two or more sensors are exceeded the integrated synchronisation should be used. Connect Sync/Comchannels (pin 5 at the units receptable) of all sensors (10 maximum).

Multiplex mode

The Add-on-menu allows to assign an individual address »01« to »10« to each sensor connected via the Sync/ Com-channel (Pin5). The sensors perform the ultrasonic measurement sequentially from low to high address.
Therefore any influence between the sensors is rejected.
The address »00« is reserved to synchronisation mode and deactivates the multiplex mode. To use synchronised mode all sensors must be set to address »00«.

Installation

  • Assemble the sensor at the installation location.
  • Plug in the connector cable to the M12 connector, see Fig. 2.

Start-up

  • Connect the power supply.

  • Set the parameters of the sensor manually via TouchControl (see Fig. 3 and Diagram 1)

  • or use the Teach-in procedure to adjust the detect points (see Diagram 2).

Factory setting

mic+ sensors are delivered factory made with the following settings:

  • Switching output on NOC
  • Detecting distance at operating range
  • Measurement range set to maximum range

Maintenance

mic+ sensors work maintenance free. Small amounts of dirt on the surface do not influence function. Thick layers of dirt and caked-on dirt affect sensor function and therefore must be removed.

Notes

  • mic+ sensors have internal temperature compensation. Because the sensors heat up on their own, the temperature compensation reaches its optimum working point after approx. 30 minutes of operation.

  • During normal operating mode, a yellow LED D2 signals that the switching output has connected.

  • During normal operating mode, the measured distance value is displayed on the LED-indicator in mm (up to 999 mm) or cm (from 100 cm). Scale switches automatically and is indicated by a point on top of the digits.

  • During Teach-in mode, the hysteresis loops are set back to factory settings.

  • If no objects are placed within the detection zone the LED-indicator shows »– – –«.

  • If no push-buttons are pressed for 20 seconds during parameter setting mode the made changes are stored and the sensor returns to normal operating mode.

  • The sensor can be reset to its factory setting, see »Key lock and factory setting«, Diagram 3.

  • The latest IODD file and informations about start-up and configuration of pico+ sensors with IO-Link, you will find online at www.microsonic.de/en/mic+.

Show parameters

  • In normal operating mode shortly push T1. The LED display shows »PAr.«

Each time you tap push-button T1 the actual settings of the analogue output are shown.

Diagram 4: Useful additional functions in Add-on menu (for experienced

users only, settings not required for standard applications)

»C01«: Display bright »C02«: Display dimmed »C03«: Display off| Minimum value: »001« Maximum value: difference between maximum range and switching point – 1 During window mode operation hysteresis influences both switching points.| »F00«: no filter »F01«: standard filter »F02«: averaging filter »F03«: foreground filter »F04«: background filter| Defines the strength of the chosen filter. »P00«: weak filter up to »P09«: strong filter| Minimum value: blind zone Maximum value: nearwindow limit – 1| »00«: synchronisation »01« to »10«: sensor address for multiplex mode »oFF«: synchronisation deactivated| To optimize multiplex speed the highest sensor address may be set. Setting range »01« to »10«| Minimum value: sensor-distant window limit Maximum value: 999 mm for mic+25/…, mic+35/…, 999 cm for mic+130/…, mic+340/…, mic+600/…| Put plane reflector vertically disposed in front of sensor: in an exact distance of 250 mm for mic+ 25… and mic+35… and 900 mm for all other types. Adjust display to 250 mm or 900 mm. Confirm calibration with T1+T2.| Affects the size of the detection zone. »E01«: high »E02«: standard »E03«: slight
---|---|---|---|---|---|---|---|---|---
Low power mode| Hysteresis switched output| Measurement filter| Filter strength| Foreground suppression| Multiplex mode device addressing| Multiplex mode highest address| Measurement range| Calibration display| Detection zone sensitivity

Note
Changes in the Add-on menu may impair the sensor function.
A6, A7, A10, A11, A12 have influence on the response time of the sensor.

Technical data

| | | | |
---|---|---|---|---|---
| | | |
blind zone| 0 to 30 mm| 0 to 65 mm| 0 to 200 mm| 0 to 350 mm| 0 to 600 mm
operating range| 250 mm| 350 mm| 1,300 mm| 3,400 mm| 6,000 mm
maximum range| 350 mm| 600 mm| 2,000 mm| 5,000 mm| 8,000 mm
angle of beam spread| see detection zone| see detection zone| see detection zone| see detection zone| see detection zone
transducer frequency| 320 kHz| 400 kHz| 200 kHz| 120 kHz| 80 kHz
resolution| 0.025 mm| 0.025 mm| 0.18 mm| 0.18 mm| 0.18 mm
detection zones for different objects: The dark grey areas represent the zone where it is easy to recognise the normal reflector (round bar). This indicates the typical operating range of the sensors. The light grey areas represent the zone where a very large reflector – for instance a plate – can still be recognised. The requirement here is for an optimum alignment to the sensor. It is not possible to evaluate ultrasonic reflections outside this area.| | | | |
reproducibility| ±0.15 %| ±0.15 %| ±0.15 %| ±0.15 %| ±0.15 %
accuracy| ±1 % (Temperature drift internal compensated, may be deactivated 3), 0.17%/K without compensation)| ±1 % (Temperature drift internal compensated, may be deactivated 3), 0.17%/K without compensation)| ±1 % (Temperature drift internal compensated, may be deactivated 3), 0.17%/K without compensation)| ±1 % (Temperature drift internal compensated, may be deactivated 3), 0.17%/K without compensation)| ±1 % (Temperature drift internal compensated, may be deactivated 3), 0.17%/K without compensation)
operating voltage UB| 9 to 30 V DC, short-circuit-proof, Class 2| 9 to 30 V DC, short-circuit-proof, Class 2| 9 to 30 V DC, short-circuit-proof, Class 2| 9 to 30 V DC, short-circuit-proof, Class 2| 9 to 30 V DC, short-circuit-proof, Class 2
voltage ripple| ±10 %| ±10 %| ±10 %| ±10 %| ±10 %
no-load supply current| ≤ 80 mA| ≤ 80 mA| ≤ 80 mA| ≤ 80 mA| ≤ 80 mA
housing| Brass sleeve, nickel-plated, plastic parts: PBT, TPU; Ultrasonic transducer: polyurethane foam, epoxy resin with glass content| Brass sleeve, nickel-plated, plastic parts: PBT, TPU; Ultrasonic transducer: polyurethane foam, epoxy resin with glass content| Brass sleeve, nickel-plated, plastic parts: PBT, TPU; Ultrasonic transducer: polyurethane foam, epoxy resin with glass content| Brass sleeve, nickel-plated, plastic parts: PBT, TPU; Ultrasonic transducer: polyurethane foam, epoxy resin with glass content| Brass sleeve, nickel-plated, plastic parts: PBT, TPU; Ultrasonic transducer: polyurethane foam, epoxy resin with glass content
class of protection to EN 60529| IP 67| IP 67| IP 67| IP 67| IP 67
norm conformity| EN 60947-5-2| EN 60947-5-2| EN 60947-5-2| EN 60947-5-2| EN 60947-5-2
type of connection| 5-pin initiator plug, PBT| 5-pin initiator plug, PBT| 5-pin initiator plug, PBT| 5-pin initiator plug, PBT| 5-pin initiator plug, PBT
controls| 2 push-buttons (TouchControl)| 2 push-buttons (TouchControl)| 2 push-buttons (TouchControl)| 2 push-buttons (TouchControl)| 2 push-buttons (TouchControl)
indicators| 3-digit LED display, 2 three-colour LEDs| 3-digit LED display, 2 three-colour LEDs| 3-digit LED display, 2 three-colour LEDs| 3-digit LED display, 2 three-colour LEDs| 3-digit LED display, 2 three-colour LEDs
programmable| with TouchControl and LinkControl| with TouchControl and LinkControl| with TouchControl and LinkControl| with TouchControl and LinkControl| with TouchControl and LinkControl
operating temperature| –25 to +70 °C| –25 to +70 °C| –25 to +70 °C| –25 to +70 °C| –25 to +70 °C
storage temperature| –40 to +85 °C| –40 to +85 °C| –40 to +85 °C| –40 to +85 °C| –40 to +85 °C
weight| 150 g| 150 g| 150 g| 210 g| 270 g
switching hysteresis 1)| 3 mm| 5 mm| 20 mm| 50 mm| 100 mm
switching frequency 2)| 25 Hz| 12 Hz| 8 Hz| 4 Hz| 3 Hz
response time 2)| 32 ms| 64 ms| 92 ms| 172 ms| 240 ms
time delay before availability| < 300 ms| < 300 ms| < 300 ms| < 380 ms| < 450 ms
order No.| mic+25/F/TC| mic+35/F/TC| mic+130/F/TC| mic+340/F/TC| mic+600/F/TC
switching output| Push-Pull, UB – 3 V, –UB + 3 V, Imax = 100 mA switchable NOC/NCC, short-circuit-proof| Push-Pull, UB – 3 V, –UB + 3 V, Imax = 100 mA switchable NOC/NCC, short-circuit-proof| Push-Pull, UB – 3 V, –UB + 3 V, Imax = 100 mA switchable NOC/NCC, short-circuit-proof| Push-Pull, UB – 3 V, –UB + 3 V, Imax = 100 mA switchable NOC/NCC, short-circuit-proof| Push-Pull, UB – 3 V, –UB + 3 V, Imax = 100 mA switchable NOC/NCC, short-circuit-proof

Enclosure Type 1

For use only in industrial machinery NFPA 79 applications.
The proximity switches shall be used with a Listed (CYJV/7) cable/connector assembly rated minimum 32 Vdc, minimum 290 mA, in the final installation.

Registration no. 75330-19
Approved on June 25th, 2019

Customer Service

microsonic GmbH / Phoenixseestraße 7 / 44263 Dortmund / Germany /
T +49 231 975151-0
F +49 231 975151-51
E [email protected]
W microsonic.de
The content of this document is subject to technical changes. Specifications in this document are presented in a descriptive way only. They do not warrant any product features.

References

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