AutoJet Zone Control Panels Owner’s Manual

Zone Control Panels
OWNER’S MANUAL

SECTION 1 PREFACE

1.1 IMPORTANT
The Zone Control Panels and all components are produced, tested, and checked at the factory. This system can be dangerous if used incorrectly. Read this manual carefully and pay special attention to any safety instructions.
Operators must always follow the general safety instructions in the working area and aim to prevent accidents.
The manufacturer reserves the right to make changes in standard construction without prior notification.
Images and diagrams in this manual may not be exact representations of your system and/or configuration.
1.2 HOW TO USE THIS MANUAL
This manual is intended to be a source of information for the operators and/or technicians who may be installing, interacting with, or servicing/maintaining Spraying Systems Co.  systems and components.
This manual contains important safety warnings, installation instructions, operating instructions, troubleshooting, and maintenance information.
ICONS
WARNING: The user can be seriously injured, damage their health and/or damage the system.
CAUTION: Product, process, or environment can be damaged or be in danger if the instructions are not followed correctly.
ATTENTION: Supplementary information for the user that draws attention to possible problems.

SECTION 2 SAFETY

2.1 GENERAL SAFETY INFORMATION
READ AND FOLLOW INSTRUCTIONS
All safety related operating instructions should be read before the system is operated. Follow all operating instructions.
SERVICING
Do not attempt to service this system unless you have been trained or authorized to conduct repairs. Only authorized and qualified service personnel should attempt to service this system. Service by unauthorized personnel will void all warranties.
WARNING: Before performing any maintenance, make sure electrical power is off and any air/liquid pressure is bled from the system.
REPLACEMENT PARTS
This system has been designed with components that work together to provide the best system performance. When replacement parts are required, only Spraying Systems Co.® recommended components should be used to maintain proper system operation and electrical and pneumatic safety. The use of any unauthorized replacement parts will void any warranties.
UNINTENDED USE
Use of Spraying Systems Co.® equipment in ways other than those described in the documentation supplied with the equipment may result in injury to persons or damage to property. Examples of unintended use of equipment:

• Using incompatible materials
• Making unauthorized modifications
• Removing or bypassing safety guards or interlocks
• Using incompatible or damaged parts
• Using unapproved auxiliary equipment
• Operating equipment in excess of maximum ratings

REGULATIONS AND APPROVALS
Make sure all equipment is rated and approved for the environment in which it is used. Any approvals obtained for Spraying Systems Co. equipment will be voided if instructions for installation, operation, and service are not followed.
All phases of equipment installation must comply with federal, state, and local codes.
PERSONAL PROTECTIVE EQUIPMENT
Spraying Systems Co. strongly recommends the use of appropriate safety equipment when working in potentially hazardous environments and chemicals. This safety equipment includes, but is not limited to, the following:

• Protective hat
• Safety glasses or face shield
• Chemical-resistant or safety gloves and apron
• Long sleeve shirt and long pants

Users of this product should never place themselves in the path of the resulting spray. Users should consult and follow the recommendations of the Safety Data Sheet (SDS) of any chemical or fluid sprayed using this system.
PRESSURIZED SYSTEMS
It is important to recognize proper safety precautions when using a pressurized spray system. When dealing with pressure applications, the system pressure should never exceed the lowest rated component. Always know your system and all component capabilities, maximum pressures, and flow rates.
WARNING: Fluids under pressure can penetrate skin and cause severe injury.
ATTENTION: Always remember to carefully read the chemical manufacturer’s labels, follow SDS and all directions.
WARNING OF SHOCK HAZARD
To reduce the risk of electric shock, do not open the cover on electrical control panel. For service contact Spraying Systems Co.® at 1-866-321-2250.
WARNING: Plug panels into A GFCI outlet.
WARNING: To prevent injury, avoid contact with potentially hot parts. Components can cause severe burns. Do not aim the spray at any person or part of the body. Do not place any part of your body in the spray pattern.
2.2 UNPACKING THE SYSTEM
The system components come carefully packaged to protect them from damage. Use caution when opening the packaging. The packaging will contain all parts needed to install the system. Parts of the unit may be wrapped in bubble wrap. Remove all of the packaging material wrapping the system. Once unpacked and removed the from the
packaging, the system is ready for installation and connection.
CAUTION: The packaging may contain exposed cables, hoses, or other components. Always exercise caution when opening boxes to avoid accidental damage or slicing of various components.

SECTION 3 PANEL OVERVIEWS

This manual covers the (3) Zoning Panels for Spraying Systems Co.; the manual, digital, and digital with timing. Please go to the desired Zoning Panel section that was ordered for complete instructions.

|

Manual Zone Control Panel

|

Digital Zone Control Panel

|

Digital Zone Control Panel With Timing

---|---|---|---
SCS Spray Control Panel Compatibility| 1000+, 1750+, 2150+| 1000+, 1750+, 2150+| 1750+, 2150+
Dimensions| 14” L x 5.2” W x 5” D| 15.5” L x 12.6” W x 7” D| 15.5” L x 12.6” W x 7” D
Power Require- ments| SCS Series Spray Control Panel| 120VAC, 15A US Plug| 120VAC, 15A US Plug
Enclosure Material| Stainless Steel| Stainless Steel| Stainless Steel
Junction Panel| N/A| 1 External Panel| 2 External Panels
Plug and Spray Compatible| ✓| ✓| ✓
Timing Modes Available| x| x| ✓
Max # of Zones| 8| 8| 8
Number of Nozzles per zone| 6| 6| 6

• Total number of nozzles used is limited by SCS Series Spray Control Panel driver capacity.

SECTION 4 MANUAL SWITCH PANEL

This panel allows up to eight spray zones to be used. One push-button switch controls each zone and consist of multiple nozzles. The total number of nozzles are determined by the driver capacity in the SCS series spray control panel chosen in the system configuration.
Specifications:

• Stainless steel illuminated switch buttons (nozzle zones)
• Plug and Spray — Input only
• Max. number of zones: 8
• Output flying leads/cord grips
• Nozzle cables to be trimmed to appropriate length in the field.
• Dimensions: 12” L x 4.3” W x 4.6” D
• Mounting Dimensions: 10.24” L x 2.4” W
• Toggle specific zones ON/OFF if needed for multiple applications or sheet widths.
• Has the ability to turn ON/OFF individual nozzles or groups of nozzles per individual zone.

INSIDE THE MANUAL ZONING PANEL

• Zone jumpers can be interchanged to allow for more nozzles as needed.
• 2 Terminal blocks per zone is standard in the kit unless otherwise listed.
• Up to 16 nozzles per zone.
• One blue and one brown wire per nozzle. One blue wire goes into the PWM– and one brown goes to a zone PWM+.

SPARE PARTS LIST

SW00T22372_AP00
Input signal cable—Cable. straight, M12 male x M12 female, 5-wire, 5 meter.| WR001518449
Plastic Submersible Cord Grip, PG Threads, for 0.08″-0.24″ Cord OD, PG-9 Knockout.| CG0069915K112

SECTION 5 DIGITAL ZONING PANEL

This panel works in combination of an external control system. The panel accepts the activation signal and distributes it to the appropriate nozzle zones.
The number of nozzles per zone is determined by the driver capacity in the SCS Series spray control panel chosen in the system configuration.
Provides Complete control over zoning configuration via customer’s PLC.
SPECIFICATIONS:

• Max. number of zones: 8
• Provides complete control over zoning configuration via customer’s PLC
• Compatible with SCS Series spray control panels: 1000+, 1750+ and 2150+
• Dimensions: 12.6”L x 7”W x 12.6”D
• Mounting Dimensions: 9.8” x 14.3” , 0.50” holes
• Plug and Spray — Input Only
• Stainless steel front switch on/off
• 10-conductor nozzle and sensor cable whips to the Nozzle junction panel
• Common junction panel used for nozzles
• External Junction panel—10ft cable whip

NOZZLE BLOCK JUNCTION PANEL WIRE COLORS

SPARE PARTS LIST

SECTION 6 DIGITAL ZONING PANEL WITH TIMING

This panel offers the greatest operating flexibility. Users can set the delay and spray times for the nozzles in each zone, ensuring that nozzles only spray when the target is in the proper position. The number of nozzles per zone is determined by the driver capacity in the SCS Series spray control panel chosen in a system configuration. Individual sensors can be used to control ON/OFF of zones.
The nozzle junction panel to be used only for digital zoning panels (with/without timing).

• Common junction panel for both nozzles only and trigger sensors.
• No plug and spray on this version

SPECIFICATIONS:

• Max. number of zones: 8
• Sets timing values including: spray period and delay time
• Toggle specific zones ON/OFF if needed for multiple applications or sheet widths
• Power Requirement: 120VAC, 15A GFCI
• Dimensions: 12.6”L x 7”W x 12.6”D
• Mounting Dimensions: 9.8” x 14.3” , 0.50” holes
• Zone controls integrated into the HMI of the 1750+/2150+ panels
• Stainless steel frame

PANEL DIMENSIONS:

WIRE COLORS PER ZONE
Note: These wire colors pertain to both the trigger and nozzle junction blocks.

SPARE PARTS LIST

SECTION 7 SCREEN OPERATION (EXAMPLE)

For the Digital Zoning Panel with Timing, these screens can be used as an example of what will be on your 2150+ Spray Control Panel HMI when the controller is turned on.
CONFIGURATION SCREEN:

• The Configuration settings will take you to the Zone Timing settings.
• Each zone can be changed and have different timing settings.
• The editing curser can change the settings and timing mode that can switch between Fixed Timing and Variable Timing. The Start Delay and Spray Time can also be changed per zone on this screen.
• Depending on the Timing Mode it will either be Spray Time or Stop Delay.

TIMING AND SETUP SCREEN:

• Timing and Setup screen can toggle on and off each zone.
• The Input indicates whether a digital trigger has been received with the button/laser trigger.
• The Output indicates if the nozzle status is firing or not.
• The Options button on the bottom will bring you into the Zoning Timing Options settings.
• The Sensor Response Filter Time (mS) can be changed.

SECTION 8 ADDITIONAL SPARE PARTS

WR0020AWG10SHD
Cord, Electrical Power, 6 ft. long, with 120V plug, 3-conductor flying leads| WR009706
Fuse, 2A, Time Delay Ceramic Fuse, MDA| FU00MDA2
PLC, 8 IN, 6 OUT, ETHERNET, RS-232, RS-485| IA00C011DD1ED
Extension card, Input: 8-point, 24 VDC, sinking/sourcing, Output: 8-point| IC00C16CDD1

© 2023 All rights reserved. Printed in the U.S.A.
Under copyright laws, this manual may not be reproduced in any form, in whole, or in part, without prior written permission from Spraying Systems Co®. This revision supersedes all previous revisions. Every effort has been made to ensure that the information in this manual is accurate at the time of printing.
However, Spraying Systems Co. assumes no liability for errors or omissions and reserves the right to make changes without notice to any products described herein to improve reliability, function, or design. Other company and product names may be trademarks of their respective companies. ;
Warranty is one (1) year on non-wear parts from ship date. Wear items are covered for manufacturing defect only for a period of one (1) year. Wear items include, but may not be limited to, Liquid pump and Liquid regulator.
Seller warrants that its products will conform to and perform in accordance with the products’ specifications. Seller warrants that the products do not infringe upon any copyright, patent, or trademark.
THE FOREGOING WARRANTIES ARE IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THOSE CONCERNING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.

North Avenue and Schmillen Road, P.O. Box 7900, Wheaton, IL 60187-7901
Spray.com
Tel: 1.800.95.SPRAY
Fax: 1.888.95.SPRAY
Intl. Tel: 1.630.665.5000
Intl. Fax: 1.630.260.0842
www.spray.com
ML00ZONINGBOX Rev. 5 4/2023
© Spraying Systems Co. 2023

References

• Experts in Spray Technology | Spraying Systems Co.
• Experts in Spray Technology | Spraying Systems Co.

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