Genie S-40 Pipe Cradle User Manual

Operator’s Manual Supplement
Pipe Cradle Boom Products
ANSI/CSA
North America South America

Asia CE
Original Instructions
First Edition Second Printing
Part No. 65630GT

Operator’s Manual Supplement
First Edition • Second Printing
Introduction

S-40 Pipe Cradle

Manufacturer:
Terex Global GmbH
Bleicheplatz 2
Schaffhausen, 8200
Switzerland| EU Authorized representative:
Genie Industries B.V.
Beckerman 5
4751 XK OUD GASTEL
The Netherlands| UK Authorized representative:
Genie UK Limited
The Maltings
Wharf Road
Grantham
NG31 6BH
UK
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Copyright © 2019 by Terex Corporation
First Edition: Second Printing, September 2021
Genie, “S” and “Z” are registered trademarks of Terex South Dakota, Inc. in the U.S.A. and many other countries.
“XC” and “Truax” are trademarks of Terex South Dakota, Inc.
These machines comply with
****Complies with EC Directive 2006/42/EC See EC Declaration of Conformity
Supply of Machinery (Safety) Regulations 2008

Complies with: ANSI A92 CSA B354 AS 1418.10

Floor Supported Model

The pipe cradle assembly consists of 2 pipe cradles positioned at either side of the platform and mounted to the guardrails with U-bolts.

Modification Approval
These instructions serve as approval for use of Genie pipe cradles on the following Genie products provided that all instructions and warnings for safe use of the pipe cradle and specific model of aerial platform are followed. The floor supported type of pipe cradle assembly can be installed on the following machines:

S-40
S-45
S-40 XC
S-45 XC
S-60
S-60X
S-60HC
S-60 J
S-60 TRAX
S-60XC
S-60 XC
S-65
S-65 TRAX
S-65 XC
S-80
S-80 J
S-80X| S-80 XC
S-85
S-100
S-105
S-120
S-125
SX-105 XC
SX-125 XC
SX-135 XC
SX-150
SX-180
Z-20/8N
Z-25/8
Z-30/20N
Z-30/20N RJ
Z-40/23N
Z-40/23N RJ| All Z-34/22 models
All Z-45/25 models
Z-45 XC
Z-51/30J
Z-60/34
Z-60/37
Z-60 DC/FE
Z-62/40
Z-80/60
Z-135/70
ZX-135/70
TMZ-34/19
TMZ-50/30
TZ-34/20
TZ-50/30
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Do not install a pipe cradle assembly on any Genie boom product other than the designated models.

Contents of kit part number 56572

Observe and Obey:

• Pipe cradles must be installed on the inside of the platform.
• Pipe cradles must not obstruct the platform controls or the platform entrance.
• The bottom of the pipe cradle tube must rest on the platform floor.
• Be sure the platform is level before installing a pipe cradle.

Installation

1. Install a pipe cradle weldment on each side of the platform. Refer to the illustration 1. Make sure the bottom of the pipe cradle tube rests on the platform floor.
   1 strap
   2 U-bolts
   3 pipe cradle mount
   4 upper platform railing| 5 pipe cradle weldment
   6 middle platform railing
   7 flat washers
   8 3/8-inch NY lock nuts
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2. Install two provided U-bolts (Genie part number 6550) from the outside of the platform rails through each pipe cradle mount.

3. Secure each U-bolt with the provided flat washers and nuts (Genie part numbers 5397 and 4828).
   Note: When installing a pipe cradle on a platform with tapered railings, attach one pipe cradle mount to the outside of the upper platform railing and one pipe cradle mount to the inside of the middle platform railing. Refer to Illustration 2.

4. Proceed to Pipe Cradle Operation on page 6.

Railing Supported Model

THIS DESIGN IS NO LONGER PRODUCED. This pipe cradle assembly mounts to the platform guard rails with 2 brackets and a tightening strap.
Do not install a pipe cradle assembly on any Genie boom product other than the designated models.
Do not install this pipe cradle assembly on a platform with tapered railings.

|
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Platforms with tapered railings| Platforms with straight railings

Modification Approval

These instructions serve as approval for use of Genie pipe cradles on the following Genie products provided that all instructions and warnings for safe use of the pipe cradle and specific model of aerial platform are followed. The railing supported type of pipe cradle assembly can be installed on the following machines that utilize platforms with straight railings only:

S-40
S-45
S-60
S-60HC
S-60 TRAX
S-65 TRAX
S-65
S-80
S-85| S-100
S-105
S-120
S-125
Z-20/8N
Z-25/8
Z-30/20N
Z-30/20N RJ
Z-40/23N
Z-40/23N RJ| All Z-34/22 models
All Z-45/25 models
Z-51/30J
Z-60/34
Z-80/60
Z-135/70
TMZ-34/19
TMZ-50/30
TZ-34/19
TZ-50/30
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Observe and Obey:

• Railing supported pipe cradles can not be installed on platforms with tapered railings.
• Pipe cradles must be installed on the inside of the platform.
• Pipe cradles must not obstruct the platform controls or the platform entrance.
• Be sure the platform is level before installing a pipe cradle.

Installation
The pipe cradle assembly consists of 2 pipe cradles positioned at either side of the platform and clamped to the guardrails. This design will NOT rest on the floor of the platform when installed.

1. Install the pipe cradles on either side of the platform.
2. Hook the brackets over the top and middle railings of the platform.
3. Tighten the straps to secure each pipe cradle in place.

Pipe Cradle Operation
Note: These instructions apply to Floor Support models and Railing Support models.

1. Be sure the pipe cradle assembly and installation instructions have been followed properly and that the pipe cradles are secured to the platform railings.
2. Place the load so that it rests in both pipe cradles. The length of the load should be parallel with the length of the platform.
3. Center the load in the pipe cradles.
4. Secure the load to each pipe cradle. Pass the nylon strap over the load. Depress the buckle and slide the strap through. Tighten the strap.
5. Gently push and pull on the load to make sure the pipe cradles and load are secure.
6. Keep the load secured when the machine is moving.

Tip-over hazard. The weight of the pipe cradle assembly and the load in the pipe cradles will reduce the rated platform capacity of the machine and
must be factored into the total platform load.
Tip-over hazard. The weight of the pipe cradle assembly and the load in the pipe cradles may limit the maximum number of occupants in the platform.

Maximum Pipe Cradle Capacity

California Proposition 65

WARNING

Operating, servicing and maintaining this equipment can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. These chemicals can be emitted from or contained in other various parts and systems, fluids and some component wear by- products. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your equipment and vehicle in a well- ventilated area and wear gloves or wash your hands frequently
when servicing your equipment or vehicle and after operation. For more information go to www.P65Warnings.ca.gov/passenger- vehicle.
Breathing diesel engine exhaust exposes you to chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

• Always start and operate the engine in a well-ventilated area.
• If in an enclosed area, vent the exhaust to the outside.
• Do not modify or tamper with the exhaust system.
• Do not idle the engine except as necessary. For more information go to www.P65warnings.ca.gov/diesel. Operator’s Manual Supplement
  Pipe Cradle Boom Products

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