Jandy H0291800 Cartridge Pool Filters User Manual

INSTALLATION AND OPERATION MANUAL
Jandy ®
Cartridge Pool Filters
CL and CV Versa-Plumb ®
H0291800 Rev H

H0291800 Cartridge Pool Filters.

WARNING
FOR YOUR SAFETY – This product must be installed and serviced by a contractor who is licensed and qualified in pool equipment by the jurisdiction in which the product will be installed where such state or local requirements exist. The maintainer must be a professional with sufficient experience in pool equipment installation and maintenance so that all of the instructions in this manual can be followed exactly. Before installing this product, read and follow all warning notices and instructions that accompany
this product. Failure to follow warning notices and instructions may result in property damage, personal injury, or death. Improper installation and/or operation will void the warranty. Improper installation and/or operation can create unwanted electrical hazard which can cause serious injury, property damage, or death.
ATTENTION INSTALLER – This manual contains important information about the in stal la tion, operation and safe use of this product. This information should be given to the owner/operator of this equipment.
EQUIPMENT INFORMATION RECORD
DATE OF INSTALLATION……………………
INSTALLER INFORMATION………………
INITIAL PRESSURE GAUGE READING (WITH CLEAR FILTER)………………..
PUMP MODEL…………………….
HORSEPOWER…………………….
FILTER MODEL……………..
SERIAL NUMBER………………
NOTES:……………………
Section 1. Important Safety Instructions
READ AND FOLLOW ALL INSTRUCTIONS
1.1 Important Safety Warning
WARNING

• Do not connect system to an unregulated city water system or other external source of pressurized water producing pressures greater than 35 PSI.
• Pressurized air in system can cause product failure or also cause the filter lid to be blown off which can result in death, serious personal injury, or property damage. Be sure all air is out of system before operating or testing the equipment.

WARNING
MAXIMUM OPERATING PRESSURE OF THE FILTER IS 50 PSI. NEVER SUBJECT THE FILTER TO ANY OPERATING PRESSURE EXCEEDING 50 PSI. This filter operates under high pressure. When any part of the circulating system, i.e., filter, pump, valve(s), clamp, etc. is serviced, air can enter the system and become pressurized when the system is restarted. Pressurized air can cause product failure or also cause the filter lid to be blown off which can result in death, serious personal injury or property damage. To avoid this potential hazard, follow all of the instructions in this manual.
WARNING
To minimize risk of severe injury or death the filter and/or pump should not be subjected to the piping system pressurization test.
Local codes may require the pool piping system to be subjected to a pressure test. These requirements are generally not intended to apply to the pool equipment such as filters or pumps. Jandy Pro Series pool equipment is pressure tested at the factory.
If however this WARNING cannot be followed and pressure testing of the piping system must include the filter and/or pump BE SURE TO COMPLY WITH THE FOLLOWING SAFETY INSTRUCTIONS:

• Check all clamps, bolts, lids, lock rings and system accessories to ensure they are properly installed and secured before testing.
• RELEASE ALL AIR in the system before testing.
• Water pressure for test must NOT EXCEED 35 PSI.
• Water temperature for test must NOT EXCEED 100°F (38°C).
• Limit test to 24 hours. After test, visually check system to be sure it is ready for operation.
  Notice: These parameters apply to Jandy Pro Series equipment only. For non-Jandy equipment, consult equipment manufacturer.

1.2 General Safety Instructions
ATTENTION INSTALLER
This manual contains important information about the installation, operation and safe use of this product. This information should be given to the owner/operator of this equipment.

1. Use equipment only in a pool or spa installation.
2. Before repositioning valve(s) and before beginning the assembly, disassembly, or adjustment of the clamp, or any other service of the circulating system; (A) turn the pump off and shut off any automatic controls to ensure the system is not inadvertently started during servicing; (B) open the air release valve; (C) wait until all pressure is relieved (air will have stopped flowing from the air release valve).
3. Whenever installing the filter clamp follow Section 3.5 of this manual, “Clamp Installation”.
4. Once service on the circulation system is complete, follow Section 4 of this manual, “Start-up and Operation”.
5. Maintain circulation system properly. Replace worn or damaged parts immediately.
6. Be sure that the filter is properly mounted and positioned according to these installation instructions.
7. Do not pressure test above 35 PSI. Pressure testing must be done by a trained pool professional.
   SAVE THESE INSTRUCTIONS

Section 2. General Information
2.1 Introduction
This manual contains information for the proper installation and operation of the CL and CV Jandy Cartridge
Filters. Procedures in this manual must be followed exactly. For technical assistance, contact our Technical
Support Department at
1.800.822.7933.
2.2 Description
Cartridge filters do not require sand or diatomaceous earth as the filter medium. Instead, the filter contains filter elements which are easily removed for cleaning or replacement.
Dirty water flows into the filter tank through the water line connected to the lower bulkhead (inlet) on the bottom half of the tank body. It is directed through the filter cartridge inside of the filter. The debris is collected in the filter and the clean water flows out of the filter through the upper bulkhead (outlet) on the bottom half of the tank body. Clean water is returned through the piping system to the pool.
As debris collects in the filter, the pressure will rise and water flow to the pool will diminish. The filter will eventually become so plugged with debris that it will be necessary to remove the filter cartridges and clean them with soap and water.
NOTE A filter removes dirt and other suspended particles but does not sanitize the pool. Pool water must be sanitized and chemically balanced for clear water. The filtration
system should be designed to meet local health codes. At a minimum, the system should turnover the total volume of water in your pool two to four times in a 24 hour period.
2.3 General Requirements

1. For best overall performance place the system as close to the pool as possible.

2. The filter should be located on a level concrete slab so that the orientation of the valve outlets and the pressure gauge are convenient and accessible for the installation and operation of the unit.

3. Protect the filter from the weather.

4. If fitting a chlorinator and/or any other device into the filtration plumbing circuit, great care must be exercised to ensure that the appliance is installed in accordance with the Manufacturer’s Instructions and any standards that may exist.

5. We recommend the use of barrel unions to connect each component of the water conditioning system to ease in future servicing. Barrel unions are provided with all Jandy filters.
   WARNING
   The maximum operating pressure for this filter is 50 psi. Never subject the filter to operating pressure exceeding 50 psi. Operating pressures above 50 psi can cause product failure or also cause the lid to be blown off, which can result in death, serious personal injury, or property damage.

6. When performing hydrostatic pressure tests or when testing for external leaks of the completed filtration and plumbing system, ensure that the maximum pressure the filtration system is subjected to does not exceed the maximum working pressure of any of the components within the system.

2.4 Specifications and Dimensions
See Table 1 and Figure 1.
Table 1. Cartridge Filter Specifications

Section 3. Installation Instructions
WARNING
Use equipment only in a pool or spa installation. Do not connect system to an unregulated city water system or other external source of pressurized water producing pressures greater than 35 psi.
3.1 Filter Location

1. Select a well-drained area, one that does not flood when it rains. Damp, non-ventilated areas should be avoided.

2. The filter should be installed on a firm, solid, and level surface or platform to avoid risk of settlement. Do not use sand to level the filter as the sand will  wash away; filter systems can weight up to 800 pounds. Check local building codes for additional requirements. (Ex. Equipment pads in Florida must concrete and equipment must be secured to the pad.)

3. Install electrical controls at least five (5) feet from the filter. This will allow enough room to stand away from the filter during start-up.

4. Allow sufficient clearance around the filter to permit a visual inspection of the clamp ring. See Fig. 2.

5. Allow sufficient space above the filter to remove the filter lid and filter element for cleaning and servicing.

6. Position the filter to safely direct water drainage. Align the air release valve to safely direct purged air or water.
   WARNING
   Water discharged from an improperly positioned filter or valve can create an electrical hazard which can cause death, serious injury or property damage. CAUTION
   Maintain your pressure gauge in good working order.
   The pressure gauge is the primary indicator of how the filter is operating.

7. If the filter needs to be located above the water level of the pool, it can be raised 2.5 ft. without affecting the pump efficiency. A check valve is recommended on the suction line to the pump.

8. If the filter is to be installed below the water level of the pool, isolation valves should be installed on both the suction and return lines to prevent back flow of pool water during any routine servicing that may be required.

3.2 Anchor Bracket Installation
In some areas, for example Florida, building codes require that all appliances be securely fastened to the equipment pad in order to withstand high wind pressures created by hurricanes. Zodiac Pool Systems LLC provides an anchor bracket kit for this purpose. Please see the Parts List in Section 9 of this manual for the correct part number. Follow the Anchor Bracket Installation Kit Instructions to attach the brackets to the filter.
NOTE Anchor screws and washers for securing the anchor bracket to the equipment pad are not included with the filter or the anchor bracket kit. Zodiac recommends that a ¼” x 2¼” long stainless steel Tapcon® concrete screw and stainless steel flat washer are used to mount each anchor bracket to the equipment pad. The Tapcon concrete screw meets Florida building code requirements.
After placing the filter on the equipment pad, as outlined in Section 3.1, drill a 5/32″ hole in the concrete at each of the four (4) brackets on the filter. (The correct size
concrete drill bit should be obtained when the concrete screws are purchased.)
Install the Tapcon screws and washers through each of the four (4) anchor brackets to secure the filter to the equipment pad. See Figure 3. Do not over- torque the screws.
3.3 Filter Preparation

1. Check carton for damage due to rough handling in shipment. If carton or any filter components are damaged, notify carrier immediately.
2. Carefully remove the accessory package.
3. A visual inspection of all parts should be made now. See parts list in Section 9.
4. With the carton in an upright position, remove the filter tank from the carton.
5. To mount the pressure gauge/air release assembly to the top of the filter tank (located in the accessory bag):
   a. Place the smaller, thicker o-ring onto the threads of the tank adapter, see Figure 4. Slide the tank adapter through the coupling nut and into the filter tank. Use the flats on the tank adapter to tighten. Do not overtighten.
   b. Place the larger, thinner o-ring onto the gauge housing. Thread the housing into the coupler on the tank adapter.
   c. Orient the gauge/air release assembly in the desired position. Raise and thread the locknut onto the bottom of the gauge/air release assembly. Hand tighten the nut only. Using a wrench to tighten the nut may damage the nut, gauge or air release assembly.

3.4 Filter Plumbing

1. This filter operates under pressure. When clamped properly and operated without air in the water system, this filter will operate in a safe manner.

2. If the system can be subjected to higher pressure than the maximum rating of any component, install an ASME® approved automatic pressure relief valve or pressure regulator in the circulation system. Set the relief valve or pressure regulator to lowest working pressure of any of the components in the system.

3. Place the filter on the concrete pad, lined up with the inlet/outlet pipes. See Figures 5 and 5A.

4. To reduce pressure losses, 2″ (minimum) piping is recommended for plumbing the system.

5. For best efficiency use the fewest possible number of fittings. This will prevent a restriction in the water flow.
   5.1 The CV model filter comes with a Jandy Pro Sweep Elbow for this purpose. The sweep elbow also includes a threaded port and plug so that a ½” hose bib can be connected for pressure testing. See Figure 7.
   5.2 To install the sweep elbow use the following instructions:
   WARNING
   To avoid an electrical shock hazard, which can result in serious injury or death, ensure that all electrical power to the system is turned off before approaching, inspecting or troubleshooting any leaking valves or plumbing that may have caused other electrical devices in the surrounding area to get wet. WARNING
   Follow all filter manufacturer’s instructions. NEVER attempt to assemble, disassemble or adjust the filter when there is pressurized air in the system. Starting the pump while there is any pressurized air in the system can cause product failure or also cause the filter lid to be blown off, which can cause death, serious personal injury or property damage. a. Switch off the circuit breaker to the equipment and open the air relief valve on top of the filter (leave it open during this procedure).
   NOTE If the filter is below pool level, close the suction and return line valves to isolate the filtration system.
   Remove the drain plug from the filter. Let the water drain from the filter.
   b. Be sure there is a minimum distance of 7½ inches between the center of the pump outlet port and the filter inlet bulkhead to accommodate the sweep elbow(s). See Figure 8 for recommended installation configuration.
   NOTE The SHP pump shown in Figure 8 is for reference only.
   The Jandy Pro sweep elbow also works with the MHP and PHP series pumps.
   NOTE Be sure to use 2″ or 2½” schedule 40 PVC pipe.
   c. Clean the cut ends of the pipe and both ends of the sweep elbow(s) with an appropriate NSF ®  approved All Purpose cleaner/primer. Glue the sweep elbow(s) onto the cut pipe ends using an appropriate All Purpose NSF approved adhesive/glue.
   NOTE Zodiac recommends Weld-On 724 PVC to CPVC Cement to glue Schedule 40 PVC.
   d. After the glue is cured, close the pressure relief valve on top of the filter, start the system and check for proper water flow.

6. Make all plumbing connections in accordance with local plumbing and building codes. Filter connections are provided with an o-ring seal. To avoid damage to the o-rings, use only a silicone base lubricant on the o-rings. Do not use pipe joint compound, glue or solvent on inlet/ outlet union coupling nuts.

7. Keep piping tight and free of leaks. Pump suction line leaks may cause air to be entrapped in filter tank or loss of prime at the pump. Pump discharge line leaks may show up as dampness or jets of water.

8. Support the inlet/outlet pipes independently to prevent any undue strains on the filter valve.

9. Connect the pipes using the unions supplied with the filter. Do not use Teflon tape or pipe dope on any unions. Assemble the unions dry and hand tighten. See Figure

10. If desired, the CV filter drain can be plumbed using a Jandy Pro universal union. The plumbing must contain a ball valve as shown in Figure 6.

CAUTION
Be sure that all provisions for wastewater disposal meet local, state or national codes. During any draining process, one hundred gallons (100 gals.) or more of pool water will be discharged. CL and CV (Cartridge) Filters are not subject to backwashing. Do not discharge water where it will cause flooding or damage.
3.5 Clamp Installation

1. Be certain the o-ring is in position in the lower tank half. Press the filter lid over the lower half sandwiching the o-ring between the two halves.
2. Holding the ends of the filter clamp apart, position the hinged segment of the filter clamp over both upper and lower tank flanges. Bring the ends of the filter clamp together.
3. Place the “T” nut and threaded rod assembly into the clamp. Be sure the “T” nut is seated in the clamp in the proper orientation. See Fig. 9.
4. Use a 9/16″ socket on the tightening nut until the clamp ring halves touch each other, or are within 1/16″, see Fig. 9 but do not overtighten as the clamp can break. If unable to tighten as indicated, do not operate the filter and call a service technician immediately.
5. After the first week of operation, check the clamp and retighten if necessary.
6. Check the filter clamp at least once a month.

WARNING
Follow these instructions carefully.
Improper clamp installation can cause product failure or also cause the filter lid to be blown off, which can result in death, serious personal injury, or property damage.

Section 4. Start-Up and
Operation
NOTE This section applies to both new pool and seasonal start-up.

1. Turn off the pump. Switch off the circuit breaker to the pump motor.

2. Check that the drain plug for CL filters or drain cap for CV filters is in place and tight.

3. Check that the tank clamp is correctly seated and tight. See Figs. 9 and 10.
   WARNING
   ** NEVER start pump while standing within five (5) feet of the filter. Starting the pump while there is pressurized air in the system can cause product failure or also cause the filter lid to be blown off, which can cause death, serious personal injury or property damage.
   WARNING
   NEVER operate the filter system at more than 50 psi of pressure. Operating the filter system in excess of 50 psi can cause the product failure or also cause filter lid to be blown off, which can cause death, serious personal injury or property damage.
   CAUTION
   ** DO NOT operate filter at water temperatures above 105° F (40.6° C). Water temperatures above the manufacturer’s recommendations will shorten the life span of the filter and void the warranty.

4. Open the pump hair/lint pot lid and fill the pump basket with water to prime the system. Replace the lid. (You may have to do this several times on new and seasonal start-ups.)

5. Completely open the air release valve on the gauge/air release assembly by turning the knob on the back of the assembly fully counterclockwise (do not remove the knob).

6. Be sure to open any filter isolation valves that were installed in the system.

7. Stand clear of the filter and start the pump to circulate water through the system. When a steady stream of water starts to come out of the air release valve, close the valve.

8. Watch the pressure gauge to be sure that the pressure does not exceed 50 psi (with clean cartridges). If the pressure approaches 50 psi, immediately turn the pump off and clean the filter cartridges, see Section 6.3. If the pressure remains high after cleaning the filter, refer to the troubleshooting guide in Section 8 for possible
   causes and solutions.

9. After the pressure gauge has stabilized, turn the bezel ring so that the arrow next to the word “CLEAN” aligns with the needle of the gauge.
   As the filter cleans the water, and the cartridges begin to clog the pressure begins to increase. When the needle of the pressure gauge aligns with the arrow next to the word “DIRTY” on the bezel, it is time to clean the filter, see Section 6.3. This indicates an increased pressure of between 10 and 12 psi above original starting pressure.

Section 5. Filter Disassembly and Assembly
WARNING
Never attempt to assemble, disassemble or adjust the filter when there is pressurized air in the system. Starting the pump while there is any pressurized air in the system can cause product failure or also cause the filter lid to be blown off, which can  cause death, serious personal in juryor property damage.

1. Turn off the pump. Switch off the circuit breaker to the pump motor.
2. IMPORTANT: Completely open air release valve on top of the filter tank to release all pressure from inside the tank and system.
3. If the equipment is installed below water level, close the filter isolation valves on the system to prevent flooding.
4. Remove the drain plug located at the bottom of the filter tank and allow the tank to drain.
5. Replace the drain plug.
6. Loosen the tank clamp ring retainer and remove the clamp ring.
7. Remove the top of the filter tank by lifting it straight up until it clears the cartridges on the inside of the tank.
8. Remove the manifold assembly by lifting it off of the outlet tube and out of the tank.
9. Pull the cartridges out of the filter tank and clean the cartridge using the instructions in Section 6.3.
10. Using new cartridges or the clean original ones, place the cartridges back into the filter tank. Be sure that they are correctly seated on the cartridge support on the bottom of the tank.
11. Inspect the o-ring at the top of the outlet tube for cracks and wear marks. Replace if necessary.
12. Reinstall the manifold making sure that it fits squarely over the cartridges and outlet tube.
13. Inspect the tank o-ring for cracks or wear marks. Replace if necessary. Place the o-ring back onto the filter bottom.
14. Place the filter lid onto the filter tank bottom.
15. Replace the tank clamp ring. See Section 3.5 for clamp installation.
16. If applicable, open the valves closed in step 3.
17. Start the pump by following the procedures outlined in steps 2 through 7 of Section 4.

Section 6. Maintenance

6.1 General Maintenance

1. Wash outside of filter with a mild detergent and water. Rinse off with a hose. Do not use solvents to clean the filter, solvents will damage the plastic components of the filter.
2. Check pressure during operation at least once a week.
3. Remove any debris from the skimmer basket and hair/lint pot on pump.
4. Check pump and filter for any leaks. If any leaks develop, turn off the pump and call a qualified pool service technician.
5. Product safety signs or labels should be periodically inspected and cleaned by the product user as necessary to maintain good legibility for safe viewing distance.
6. Product safety signs or labels should be replaced by the product user when a person with normal vision, including corrected vision, is no longer able to read the safety signs or label message paneltext at a safe viewing distance from the hazard. In cases where the product has an extensive expected life or is exposed to extreme conditions,the product user should contact either the productmanufacturer or some other source to determine means for obtaining replacement signs or labels.
7. Installation of new replacement safety signs or labels should be in accordance with the sign or label manufacturer’s recommended procedure.

6.2 Pressure Gauge

1. During operation of the filtration system, check the pressure gauge/air release assembly for air or water leaks at least once a week.
2. Keep the pressure gauge in good working order. If you suspect a problem with the gauge, Zodiac recommends you call a service technician to do any work on the filter/pump system.

CAUTION
Maintain your pressure gauge in good working order. The pressure gauge is the primary indicator of how the filter is operating.
6.3 Cleaning the Filter Cartridge

1. Follow the procedures outlined in steps 1 through 8 of Section 5.1 to expose the cartridge elements inside the filter.

2. Remove cartridge elements and place them upright in an area suitable for washing.

3. Use a garden hose and nozzle to wash each pleat of each element.
   NOTE Algae, suntan oil, calcium and body oils can form coatings on filter element which may not be removed by normal hosing. To remove such materials, soak the element in de-greaser and then a de-scaler. Your local pool dealer will be able to recommend suitable products.

4. Inspect each cartridge for holes, tears or  excessively worn pleats. Replace if necessary.

5. To reassemble the filter with the new or clean cartridges follow the procedure outlined in steps 10 through 16 of Section 5.

Section 7. Winterizing

1. Turn off the pump and circuit breakers.
2. Open air release valve on top of the filter.
3. Remove the drain plug at the base of the filter to ensure that the tank is empty. Store the drain plug and seal in a safe place. Do not reinstall until next season at start-up.
4. Drain system piping of all water.
5. Cover the system with a tarpaulin or plastic sheet to protect it from the weather.

Section 8. Troubleshooting

1. For a list of common problems and solutions see the Troubleshooting Guide below.
2. Zodiac recommends that you call a service technician to do any work on the filter/pump system. For technical assistance, contact our
   Technical Support Department at 1.800.822.793.

Table 2. Troubleshooting Guide

chemistry.
Heavy bathing and/or dirt loads. Insufficient running times. Filter is dirty. Hole in filter element.| Check and adjust disinfectant level. Test and adjust water chemistry.  Adjust filter time and/or water chemistry. Increase pump run time. Clean filter cartridges per instructions. Replace cartridge.
Low water flow.| Filter system strainer baskets dirty. Air leaks on suction side of pump. Restrictions or blockage in either suction or return lines. Filter cartridges need to be cleaned or replaced. Pool water level too low.
Pump not primed. Pump impeller vanes blocked.
Strainer baskets not being used and/or broken. (Allow debris into pump.)
Pump operating under speed (low voltage).| Check and clean strainer baskets.
Check all connections between pool intake and pump.
Check all lines for debris or partially closed valves.
Clean or replace filter cartridges per instructions.
Fill pool so level is above pump inlet line.
Fill pump with water at basket and replace lid.
Technician required. Replace baskets.
Technician or electrician required.
Short filter cycles.| Presence of algae clogging filter. Incorrect water chemistry. Pump output exceeds design flow rate of filter. Ineffective cleaning.| Check disinfectant content.
Check pH, total alkalinity and TDS. Check pump performance. Clean or replace filter cartridge per instructions.
High pressure on start-up.| Small eyeball fitting in Pool/Spa. Partially closed valve on return line. Too large of pump. Filter cartridges dirty. line.| Replace with larger diameter fitting. Check and fully open all valves on return Check pump and filter selection. Clean filter cartridges per instructions.
Dirt returns to pool.| Hole in filter cartridge.
Worn o-ring seal inside filter. Cracked manifold.| Replace filter cartridge per instructions. Replace o-ring.
Replace the manifold assembly.

Section 9. Parts List and Exploded View

9.1 Jandy Pro CL and CV Cartridge Filter Parts List

* Parts not shown on key view

9.2 Jandy Pro CL and CV Filters Exploded View

Section 10. Head Loss Curves

10.1 Jandy ® Pro CL and CV Cartridge Filter Design Head Loss CurvesZodiac Pool Systems Canada, Inc.
2-3365 Mainway Burlington, Ontario L7M 1A6
1-888-647-4004 | www.ZodiacPoolSystems.ca
Zodiac Pool Systems LLC
2882 Whiptail Loop East #100, Carlsbad, CA 92010
1.800.822.7933 | www.ZodiacPoolSystems.com
©2019 Zodiac Pool Systems LLC. ZODIAC ® is a registered trademark of Zodiac International,
S.A.S.U., used under license. All trademarks referenced herein are the property of their respective owners.
H0291800 Rev H

References

• Zodiac Pool Systems Canada - English | Zodiac Pool Systems
• Zodiac Pool Systems United States | Zodiac Pool Systems

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