SOLAR AC DC Photovoltaic DC/AC Split System Air Conditioner Instruction Manual

June 10, 2024
SOLAR AC DC

SOLAR AC DC Photovoltaic DC/AC Split System Air Conditioner Instruction Manual
SOLAR AC DC Photovoltaic DC/AC Split System Air
Conditioner

Table of Revisions

Table of Revisions

Revision Date| Reason for revision| Revision By
10 November| Initial writing| George Abernathy
14 December| Update ISC Specification| George Abernathy

Model Applicability

This manual applies to the following models

Table of Models

Model| DGWA2-ACDCBLW- 12K| DGWA1-ACDCBLW- 18K| DGWA1-ACDCBLW- 24K
Indoor unit| DGA2-ACDCBLW-12K| DGA1-ACDCBLW-18K| DGA1-ACDCBLW-24K
Outdoor unit| DWA3-ACDCBLW-12K| DWA3-ACDCBLW-18K| DWB2-ACDCBLW-24K

Accessories

Components Supplied

Number| Quantity| Name
1| 1| Indoor unit
2| 1| Indoor unit Mounting plate
3| 1| Remote Controller
4| 2| AAA battery
5| 1| Connecting cord 3 meters
6| 1| Outdoor unit
7| 1| Connecting pipe 3 meters
8| 1| Connecting wire 3 meters
9| 1| Wrapping tape weather protection
10| 1| Drainpipe 1.5 meters 15 mm diameter
11| 1| Wall sleeve
12| 1| Sealant putty
13| 1| User Manual
14| 1| Installation manual
15| 1| MC 4 style connector set for outdoor unit

Accessories

Equipment description

The equipment consists of an indoor unit and an outdoor unit air conditioning system. The system produces heating or cooling as required.

The system can be powered in several ways.

  • By DC solar alone. It will start up and run on just the solar
  • By DC solar and a small amount of AC 240 Volt power.
  • By AC 240 volt only. This would be applicable at night.

Installation is the same as a standard split system air conditioner with the addition of Solar PV modules to supply the DC input.

The system is controlled by an optical remote control.
Product Describition
Solar ACDC Hybrid inverter solar air conditioner structure

Standards reference

The standards listed here may not be all applicable standards. Check local and national standards for additional applicability. Check for the latest revisions and clauses.

Standards

AS/NZS 1319
AS/NZS 1571
AS/ NZS 3000
As/ NZS 3500
AS/NZS 4777
AS/NZS 5033
AS/NZS 5149
IEC 62109
National construction code volume 3 plumbing code of Australia.
Australia and New Zealand Refrigerant Handling code of practice part 2
US Electrical code NEC 2005 Article 690.5 Ground fault protection

Disclaimer

This equipment requires the handling and installation of High-pressure gasses, and hazardous levels of AC and DC voltages. Only fully qualified licenced personnel may install this equipment.

Personal Protection Equipment (PPE) must be used while installing this equipment. Care must be taken that all required PPE and precautions are taken. The manufacturer and resellers of this equipment assume no responsibility for any failure to properly protect personnel. Any recommendations are only for advisory purposes.

The references to standards in this manual are advisory. Failure to follow all applicable standards will void the equipment warranty.

All Electrical work must be performed by a licenced technician according to local regulations and the instructions given in this manual.

The illustrations in this manual are for explanatory purposes. The actual shape of your units may be slightly different.

Symbols used

General Warnings beware of a hazard and take preventative measures

Freezing and frost bite, beware escaping refrigerant and take preventative measures

 High voltage or Electric Shock. Make certain that all electrical circuits are not  energized

Explosion risk, High pressure gasses used in testing and operation

High pressure gas bottle

Caution risk of electric shock

Safety Precautions

Warning

  • All Electrical work must be performed by a licenced technician according to local regulations and the instructions given in this manual.
  • Installation must be performed by an authorized dealer or specialist. Defective installation can cause water leakage, electrical shock, or fire.
  • Before installing, modifying, or servicing this appliance, the main electrical disconnect switch must be in the OFF position. There may be more than one disconnection switch. Lock out and tag with a suitable warning label.
  • Never supply power to the unit unless all wiring and tubing are completed, re connected and checked.
  • This system has hazardous electrical voltages. Ensure that all wiring is compliant with this manual and local regulations.
  • The unit and the solar system must be earthed in accordance with local electrical and building codes.
  • Compatible MC 4 type connectors must be used.
  • Do not allow children to play with the air conditioner. Children must always be supervised around the unit.
  • Contact an authorized service technician for repair or maintenance of this unit.
  • Only use the included accessories, parts, and specified parts for installation. Using nonstandard parts can cause water leakage, electrical shock, fire, and can cause the unit to fail.
  • Install the unit in a firm location that can support the unit’s weight. If the chosen location cannot support the unit’s weight, or the installation is not done properly the unit may fall and cause serious injury and damage.
  • For all electrical work, follow all local and national wiring standards, regulations, and the Installation manual.
  • The unit must be powered by a dedicated circuit with a residual current and leakage device.
  • For all electrical work, use the specified cables. Connect cables properly and clamp them  securely t prevent external forces from damaging the electrical connections. Improper electrical connections can overheat and cause fire and may also cause electric shock.
  • All wiring must be properly arranged to ensure that control board cover can close properly. If the control board cover is not closed properly, it can lead to corrosion and cause the connection points on the terminal strip to heat up, catch fire or cause electrical shock.
  • In certain functional environments, such as kitchens, server rooms, etc., the use of specially designed air-conditioning units is highly recommended.
  • For units that have an auxiliary electric heater, do not install the unit within 1 meter of an combustible materials.
  • Do not install the unit in a location that may be exposed to combustible gas leaks. If combustible gas accumulates around the unit, it may cause fire.
  • Do not install this air conditioner in a wet location such as a bathroom or laundry room. Too much exposure to water can cause electrical components to short circuit.
  • This product must be properly earthed and installed with an earth leakage circuit breaker. Failure to do so may result in injury, electric shock, or death.
  • Install d rainage piping in accordance with local and national regulations and meet the requirements of the National construction code volume 3 plumbing code of Australia.
  • This air-conditioning unit contains fluorinated gasses. For specific information on the type of gas please refer to the label(s) on the outdoor unit.
  • De-commissioning and disposal of this unit must be performed by a certified technician, in accordance with the Australian and New Zealand Refrigerant Handling code  ofpractice.
  • When the unit is checked for leaks, proper record-keeping of all checks is strongly recommended.

Indoor unit mounting instructions

Prior to installation:

Before installing the indoor unit, refer to the label on the product box to make sure that the model number of the indoor unit matches the model number of the outdoor unit.

Before installing the indoor unit, you must choose an appropriate location. The following list will help you choose an appropriate location for the unit.

  • Proper installation locations meet the following:
  • Good air circulation
  • Convenient drainage
  • Noise from the unit will not disturb other people
  • Form and solid location and the location will not vibrate
  • Strong enough to support the weight of the unit
  • At least one meter from all other electrical devices (e.g., TV radio, computer)

Do not install the unit in the following locations:

  • Near any source of heat, steam, or combustible gas
  • Near flammable items such as curtains or clothing
  • Near any obstacle that might block air circulation
  • Near doorways
  • In a location subject to direct sunlight

Note about the wall hole:

  • If there is no fixed refrigerant piping:
  • While choosing a location you should leave ample room in the wall hole for the piping, its insulation, and the drainpipe and signal wiring. The default position for all piping is to the right side of the indoor unit. (while facing the unit).

The indoor unit contains a pre-charge of inert gas. Take care when bending tubing and discharging this gas.

Select the location for the indoor unit. Check that the location is suitable for pipe
penetration through the wall. Check that no wiring or piping will be affected by the pipe penetration location.

Use a stud finder to locate studs to prevent unnecessary damage to the wall. Copper pipe must be insulated independently.

Select a location that is not next to a heat source and that will allow sufficient airflowv throughout the room.

The indoor unit requires the following clearances

Indoor unit clearances

Above| 150 mm
Left Side| 120 mm
Right side| 120 mm
Below| 230 mm

Mount the indoor unit mounting plate on a secure surface that is sufficiently dense to prevent unwanted noise and vibration.

Level the mounting plate and secure with appropriate anchors.

Measure and drill the pipe penetration hole.
Installation Instruction

The indoor hole must be higher than the outdoor hole so that condensate water will drain.
Installation Instruction

Outdoor unit mounting Instructions

Install the condensate drain if required. The outdoor unit will condense water when the system is in heating mode. Consult local regulations for drainage connections.

Mount the unit on an approved wall mounting bracket and secure or mount the unit on a secure waterproof surface and secure.

Outdoor unit required clearances

Outdoor unit Clearances

Above| 500 mm
Left| 300 mm
Right| 60 mm
Below| 200
Behind| 300

Select a location that allows for sufficient air flow, that is free of obstructions.
Outdoor unit required clearances

Refrigerant pipe Specifications

The system has a maximum ambient operating temperature of 58 degrees Celsius. The
maximum pressure is 3541 Kpa / 514 Psig.

Piping must be specified in accordance with AS /NZS 1571. The minimum wall thickness is 0.81 mm for 6.35mm/1/4 inch to 12.7mm / ½ inch, and 0.91 for 15.88 mm / 5/8 inch tubing.

Refrigerant fill capacity

Refrigerant fill capacity charge volume and pressure

Unit| DGWA2- ACDCBLW-12K| DGWA1- ACDCBLW-18K| DGWA1- ACDCBLW-24K
Indoor unit| DGA2- ACDCBLW-12K| DGA1- ACDCBLW-18K| DGA1- ACDCBLW-24K
Outdoor unit| DWA3- ACDCBLW-12K| DWA3- ACDCBLW-18K| DWB2- ACDCBLW-24K
Refrigerant type| R410a| R410a| R410a
Charge Volume| g| 1100| 1550| 1900
Max Design pressure Discharge side| Kpa| 4300| 4300| 4300
Max design pressure Suction side| Kpa| 1500| 1500| 1500

Maximum Length of piping

Maximum pipe Length, Pipe sizes, Maximum head

Unit| DGWA2- ACDCBLW-12K| DGWA1- ACDCBLW-18K| DGWA1- ACDCBLW-24K
Indoor unit| DGA2- ACDCBLW-12K| DGA1- ACDCBLW-18K| DGA1- ACDCBLW-24K
Outdoor unit| DWA3- ACDCBLW-12K| DWA3- ACDCBLW-18K| DWB2- ACDCBLW-24K
Max pipe length| M| 15| 20| 25
Pipe sizes| inch| # & #| # & #| # & #
Maximum Head (vertical)| M| 8| 10| 10

Addition of refrigerant per pipe length

Pipe length more than 5 meters requires the addition of refrigerant.

Refrigerant to be added if pipe length is greater than 5 meters

Unit| DGWA2- ACDCBLW-12K| DGWA1- ACDCBLW-18K| DGWA1- ACDCBLW-24K
Indoor unit| DGA2- ACDCBLW-12K| DGA1- ACDCBLW-18K| DGA1- ACDCBLW-24K
Outdoor unit| DWA3- ACDCBLW-12K| DWA3- ACDCBLW-18K| DWB2- ACDCBLW-24K
Grams per meter| g| 15| 20| 20

Connecting the Refrigerant piping

The indoor unit contains an inert gas. Use caution when loosening the flared fittings to vent the gas.

Cut the piping to length. Take care that no foreign matter enters the piping. Slide the flare nuts onto the piping. Flare the piping using a flaring tool for refrigerant piping. Inspect the flares checking that they are even and do not have any cracks or burrs.

Flaring Torque specifications

Pipe size| Torque| Flared width (A)| Flaring shape| Apply refrigerant oil or sealant
6mm / ¼ inch| 15-19 Nm| 8.3 /8.7 mm| |
9 mm / 3/8 inch| 35-40 Nm| 12.0 / 12.4 mm
12 mm / ½ inch| 50-60 Nm| 15.4 / 15.8 mm
15 mm / 5/8 inch| 62-76 Nm| 18.6 / 19.0 mm
19 mm / ¾ inch| 90-120 Nm| 22.9 / 23.3 mm

Remove the protective caps from the valves.

Align flared pipe ends with the valves and hand tighten.
Use a spanner to support the valve. (see illustration below)
While supporting the body of the valve use a torque wrench to tighten the nuts.
Repeat for the indoor unit connections.
Connecting the Refrigerant piping

Pressure Testing the System

 Fluorocarbons refrigerant must not be put into a system for the purposes of pressure leak testing. Australian refrigerant handling code of practice 5.29

High pressure nitrogen gas bottle handling. Wear appropriate PPE including eye, ear, protection, leather gloves.

Precautions:

Air and foreign matter in the refrigerant circuit can cause abnormal rises in pressure and could cause damage to the air conditioner. Care must be taken to ensure that the refrigerant lines are free of foreign matter.

Use Dry nitrogen for leak testing.

Pressurize the system to 3500 KPA/ 508 Psig and let stand for one hour. Note any pressure changes. The system must be observed over a period of one hour to ensure that no pressure drop occurs, having due regard to temperature variation throughout the system. Australian refrigerant handling code of practice 5.33

Evacuate the System

Connect the low-pressure hose from the gauge set to the Low-pressure connection on the outdoor unit.

Vacuum the system down to 500 Microns of mercury. Allow the system to stand for one hour to detect leakage. A small rise may indicate water boiling off in the system. A large rise above 600 microns may indicate leakage in the piping. Australia and New Zealand refrigerant handling code of practice 6.4.
Evacuate the System 

Releasing the refrigerant into the system

Check that the low-pressure hose is connected to the low-pressure side of the outdoor unit.
Check that the system has been evacuated to 500 microns. Remove the Vacuum micron gauge to prevent damage to it Open the low pressure and high-pressure valves by winding them out anti clockwise until seated.
The low-pressure gauge should read approximately 150 PSI.
Releasing the refrigerant into the system

Electrical Connections

Maximum input power AC Circuit Breaker size DC input parameters

Unit| DGWA2- ACDCBLW-12K| DGWA1- ACDCBLW-18K| DGWA1- ACDCBLW-24K
Indoor unit| DGA2- ACDCBLW-12K| DGA1- ACDCBLW-18K| DGA1- ACDCBLW-24K
Outdoor unit| DWA3- ACDCBLW-12K| DWA3- ACDCBLW-18K| DWB2- ACDCBLW-24K
Power AC| Hz| 1Ph 208V-

240V/50-60HZ

| 1Ph 208V-

240V/50-60HZ

| 1Ph 208V-

240V/50-60HZ

Max input power| W| 1700| 2500| 3500
Circuit breaker RCBO Type A or B| A| 16| 16| 20

Power DC

| VDC| 80-380| 80-380| 80-380
ISC| </= 16 Adc| </= 18 Adc| </= 18 Adc
DC MAX VOLTAGE| Voc| 380| 380| 380
Max DC input current draw| A| 12| 12| 12
Max number of arrays| #| 2| 2| 2

Before performing electrical Work, Read these cautions.

  • All wiring must comply with local and national electrical codes and regulations.
  • All work must be accomplished by a licensed electrician.
  • All electrical connections must be made according to the Electrical Connection Diagram.
  • If there is a serious safety issue with the power supply, stop work immediately. Explain your reasoning to the client and refuse to install the unit until the safety issue is properly resolved.
  • Power voltage should be within 90-100% pf rated voltage. Insufficient power supply can cause malfunction, electrical shock, or fire.
  • Only connect the unit to an individual branch circuit. Do not connect another appliance to that outlet.
  • The units must be properly earthed.
  • All wiring must be properly connected. Loose wiring can cause failures and result in product malfunction and possible fire.
  • Ensure that wires are not resting against refrigerant tubing, the compressor, or any moving parts within the unit.
  • If the unit has an auxiliary electric heater, it must be installed at least one meter away from any combustible materials.

Before performing any electrical or wiring work, turn off the main power to the\ system.

Connect the cable from the indoor unit to the outdoor unit using the four- conductor cable. A plug is prefabricated on the Outdoor end.

Connect 230 Volt AC to a dedicated circuit from the Distribution board. Note the circuit breaker must provide Residual Current Device (RCD) protection per AS / NZS 3000 clause 2.6.3.2.3.3.

Note Per AS / NZS 3000 clause 4.19, the indoor and outdoor unit AC power must be isolated by an isolation switch adjacent to the outdoor unit.

Connect the solar DC to the dc connections provided via a solar isolator mounted  adjacent to the out-door unit.
Electrical Connections 

Installation of Solar Modules

Solar Modules must be installed in accordance with all applicable codes. Some of them are the local building codes, the Building Code of Australia, AS / NZS 4777 and AS / 5033. The must be installed by a licenced, competent person.

Solar Array Maximum Voltage.

The maximum Voltage Open Circuit (VOC) must be calculated to account for low temperature voltage rise. Failure to do may damage the equipment and void warranty.

For guidance see AS / NZS 5033 4.2 PV array maximum voltage.

The maximum Voltage Open Circuit for this equipment is 380 Vdc.

For example, if the lowest recorded temperature is 4 to 0 degrees C and the VOC of a module is 44.2 Vdc, one would multiply 44.2 by 1.1 equalling 4.42 volts.

Adding 44.2 and 4.42 equals the low temperature VOC of 48.62.

Dividing the maximum VOC input of 380 Vdc by 48.62 yields the maximum number of solar modules 7.81. Rounding down yields 7 modules max at that low temperature
Solar Array Maximum Voltage.

Solar Arrays in Parallel.

If it is desired to use smaller solar panels in parallel arrays the maximum number of arrays is 2. Additional paralleled arrays may not improve, performance, and may cause the arrays or the air conditioner to be damaged.

Galvanic considerations outdoor unit

The outdoor unit is to be treated as a non-galvanically isolated regulator. The solar isolation switches must be rated for the full array voltage and current. If connected to the AC supply, the outdoor unit must be connected to the 230-volt AC distribution board via a type A or B residual current and overcurrent device

Solar Module installation

This manual contains information regarding the installation and safe handling of solar photovoltaic module(s). All instructions should be read and understood before attempting to install. If there are any questions, please contact our sales department for further explanation. The installer should conform to all safety precautions listed in this guide when installing the modules. Local codes and regulations must be followed.

This manual does not describe specific structures and installation procedures.

An approved solar technician must be consulted to determine the following:

  • The specifications of the solar photovoltaic system
  • Cable material
  • Connecting components
  • Bracket and support
  • Supporting parts
  • Switching and circuit protection

Solar modules are large and require careful handling. Only a qualified technician should install Solar Modules. Solar arrays are current limited sources. Use appropriate protection measures when working on them. They contain hazardous DC voltages

Installation of Solar Modules should be performed only by qualified persons, who are familiar with the mechanical and electrical requirements.

All electrical connections should be made with approved MC-4 type connectors, and from the same manufacturer. (AS / NZS 5033 clause 4.3.7 (k)

One individual solar module generates DC voltage greater than 30V when exposed to sunlight. Contact with a DC voltage of 30V or more is potentially hazardous. Do not touch the contacts of electrical terminals.

Do not touch the module contacts.

Keep children away from the system while transport and installing mechanical and electrical components.
Solar Module installation 

Completely cover the module with an opaque material during installation to keep electricity from being generated. Do not touch the ends of live wires. Do not wear metallic rings, watchbands, ear, nose lip rings or other metallic devices while installing or troubleshooting photovoltaic systems

Use only insulated tools that are approved for electrical installations.
Solar Module installation 

Do not work on solar modules in wet conditions

The module frame must be properly earthed. Removal on any one module must not interrupt the earthing of the remaining modules.
Solar Module installation 

Solar Array Mechanical installation

Selecting an installation place:

  • Select a suitable place for installation of the solar modules. The modules should not be shaded during the solar window part of the day.
  • The module should be facing north in the southern latitudes for best power generation.
  • An approved solar technician should be consulted to determine the best orientation of the solar panels.

Selecting the proper support frame:

  • Always observe the instructions and safety precautions included with the support frame to be used with the modules.

  • Never attempt to drill holes in the glass surface of the module. It will void the warranty.

  • Do not drill additional mounting holes in the frame of the module. It will void the warranty.
    Solar Array Mechanical installation 

  • Modules must be securely attached to the mounting structure using four mounting points for normal installation. If additional wind or snow loads are considered  forthe installation additional mounting points should also be used.

  • The support frame must be made of durable, corrosion resistant and UV resistant material.

  • The heat expansion and cold contraction of the support frame should have no effect on its usage and performance

Ground mounting:

  • Select the height of the mounting system to prevent the lowest edge of the module from being covered by snow in winter in areas the experience heavy snowfalls. In addition, assure the lowest portion of the module is placed high enough that it is not shaded by plants or trees and is free from the effects of sand and stone driven by wind.
    Solar Array Mechanical installation 

Roof Mounting:

When installing the modules on a roof ensure that they are securely fastened and cannot fall because of wind or snow loads.

When installing on a roof, ensure that the roof construction is suitable. In addition, any roof penetration required to mount the module must be properly sealed to prevent leaks.

The roof installation of solar modules may affect the fireproofing of the house construction and it may be necessary to use an earth ground fault circuit breaker.
Solar Array Mechanical installation 

Provide adequate ventilation under a module for cooling. 50 mm minimum between the module and the mounting surface.
Solar Array Mechanical installation 

Pole mounting:

When installing the modules on a pole, choose a pole and module mounting structure that will withstand anticipated winds for the area. The pole must have a solid foundation.

Solar Array Wiring

The array is formed of modules in series. The switch disconnectors must be approved for disconnecting solar DC under load.

The MC 4 connectors must be approved and from the same manufacturer at each join. Mismatching connectors can cause failure and possible fire.

General installation:

  • Do not use modules of different configurations in the same system.
  • The solar photovoltaic array consists of a maximum of 10 modules of 270 watts or 8 modules of 370 watts.
  • The solar array total system voltage must not exceed 380 volts DC open circuit. If installed in an area that experiences temperatures lower than 20 degrees C the Voltage open circuit will rise and a calculation must be done by a qualified technician.
  • Both sides of an MC 4 type connection must be of the same type and manufacturer.
  • Multistrand solar wire, having a minimum cross section of 2.5 sq mm or larger must be used.
  • Cable installation must comply with all local and national codes and regulations.
  • A switch disconnector rated for DC must be used between the array and the outdoor unit. If not adjacent to the array a separate switch must be installed at the array.
    SOLAR AC DC Photovoltaic DC/AC Split System Air Conditioner Instruction
Manual Solar Array Mechanical installation 
    SOLAR AC DC Photovoltaic DC/AC Split System Air Conditioner Instruction
Manual Solar Array Mechanical installation 

Earth Fault Protection Solar DC

Roof mounted DC PV arrays located on dwellings must be provided with DC earth fault protection per US Electrical code NEC 2005 Article 690.5. Earth fault protection isolates the Neutral conductor. (in DC this is usually the negative wire) from earth when a ground fault occurs.

Solar Disclaimer

Because the use of this manual and conditions or methods of installation, operation, use and maintenance of the photovoltaic (PV) product are beyond our control, we do not take any responsibility and expressly disclaim liability for loss, damage, or expense arising out of or in any way connected with such installation, operation use or maintenance. Norresponsibility is assumed by us for any infringement of patents or other rights of third parties, which may result by using the PV product. No license is granted by modification or otherwise under any patent or patent rights.

The information in this manual is based on company knowledge and experience and is believed to be reliable, but such information including product specification (without limitations) and suggestions do not constitute a warranty, expressed or implied.

We reserve the right to change the manual, the PV product, the specifications, or  product data sheets without prior notice

Signage

Additional Solar signage to be posted on the outdoor unit
Signage

To be posted adjacent to the AC and DC isolating Switches.
Signage

Electrical and Gas Leak checks

Electrical and Gas Leak checks

Gas Leak checks

Prior to the test run check for gas leaks using the following methods:

Soap and water method

Using a soft brush, apply soapy water or liquid detergent to all pipe connection points on the indoor and outdoor unit. The presence of bubbles indicates a leak. Repairs must be made prior to test running the unit.

Leak Detector method

If using a leak detector, refer to the device’s operation manual for proper usage instructions.

Electrical Safety checks

After installation, confirm that all electrical wiring is installed in accordance with local and national regulations, and according to the installation manual.

Before the test run:

Check earthing

Measure earthing resistance. The earthing resistance must be less than required to trip any protection devices.

Perform an insulation resistance test.

During the test run:

Check for electrical leakage, using a low current tong meter

Test Run

Before the test run:

Verify that:

  • The unit’s electrical system is safe and will operate properly
  • The gas leak checks have been performed
  • Confirm that the low- and high-pressure valves are fully open

The test should run for at least 30 minutes

Connect power to the unit

Press the On/Off button on the remote while pointing it at the indoor unit. The indoor unit will respond.

Press the Press the MODE button to scroll the functions one at a time:

COOL – Select the lowest temperature. Allow to run for 5 minutes.

HEAT – Select the highest possible temperature. Allow to run for 5 minutes.

After the Test Run is completed, return the unit to normal operating temperature.

Wrap the pipe connections with insulation.

Commissioning checklist
Test Run 

Maintenance

Indoor unit:

Turn off the air conditioner.

Open the indoor unit cover and remove the air filters.
Maintenance

Vacuum and wash the air filter in warm soapy water. The water should be less than 40 degrees C to prevent deformation of the air filter.

Allow the filter to dry. To prevent deformation do not place in direct sunlight. Reinstall the filter. Clean the outer shell using a soft cloth and a mild cleaning solution. Test the solution on a small area prior to use. Do not use volatile solvents such as acetone or paint thinner.

Outdoor unit
Maintenance

Check that the outdoor unit airflow is not obstructed by objects on or around it, and vegetation.

Examine the general condition of the outdoor unit.

Check the fan for foreign objects.

Check the fins for deformation.

Check the insulation of the piping for security and integrity. Replace damaged insulation.

Check the condition of electrical conduits. Replace any damaged wiring or conduits.

Operation

The air conditioner has an infrared remote and an android or I phone app.

Remote control operation

Some functions may not be available in all units.

Remote control operation 
Remote control operation 

Android or I phone app

  1. The indoor unit has a QR code that can be scanned to download the app.

    Download the app and register your phone number.

  2. Turn the Solar air conditioner on, use the remote control and press the “LIGHT” button 8 times or more withing 10 seconds. When you hear “Di” the wifi indicator should be flashing.
    Android or I phone app 

  3. Turn the Bluetooth on your phone on and connect to the home WIFI.

  4. Open the Solar Aircon app on and it should automatically detect the Solar air conditioner. Confirm the device, enter the home WIFI password and start the connection.
    Android or I phone app 

  5. Use the app to control the air conditioner anywhere via WIFI. Observe the power saving data and view the power consumption by hour/day/month/year
    Android or I phone app 

Troubleshooting and Repair

For Repair parts and service information contact

Rob Miravet

acdc@solaracdc.com.au

Warning disassembly of the units can result in an electric shock hazard. This unit employs multiple sources of supply and care must be taken that all supplies are turned off and energy storage devices disconnected

Common Issues. Please check the following before contacting a repair company.

Issue Possible Causes
Unit does not turn on when pressing the on off button The Unit has a 3-minute

protection feature that prevents the unit from overloading. The unit will not restart within three minutes of being turned off.
The unit changes from COOL/HEAT mode to FAN mode| The unit may change its setting to prevent frost from forming on the unit. Once the temperature increases, the unit will start operating in the previously selected mode again.
The set temperature has been reached, at which point the unit turns off the compressor. The unit will continue operating when the temperature fluctuates again
The indoor unit emits white mist| In humid regions, a large temperature difference between the room’s air and the conditioned air can cause white mist.
Both the indoor and outdoor units emit white mist| When the unit restarts in HEAT mode after defrosting, white mist may be emitted due to moisture generated from the defrosting process.
The indoor unit makes noises| A rushing air sound may occur when the louver resets its position.
A squeaking sound may occur after running the unit in HEAT mode due to expansion and contraction of the unit’s plastic parts.
Both the indoor unit and outdoor unit make noises| Low hissing sound during operation: This is normal and is caused by refrigerant gas flowing through both indoor and outdoor units.
Low hissing sound when the system starts, has just stopped running, or is defrosting: This noise is normal and is caused by the refrigerant gas stopping or changing direction.
Squeaking sound: Normal expansion and contraction of plastic and metal parts caused by temperature changes during operation can cause squeaking noises.
The outdoor unit makes noises| The unit will make different sounds based on its current operating mode.
Dust is emitted from either the indoor or outdoor unit| The unit may accumulate dust during extended periods of non-use, which will be emitted when the unit is turned on. This can be mitigated by covering the unit during long periods of inactivity.
The unit emits a bad odour| The unit may absorb odours from the environment (such as furniture, cooking, cigarettes, etc.) which will be emitted during operations.
The unit’s filters have become mouldy and should be cleaned.
The fan of the outdoor unit does not operate| During operation, the fan speed is controlled to optimize product operation.
Operation is erratic, unpredictable, or unit is unresponsive| Interference from cell phone towers and remote boosters may cause the unit to malfunction. In this case, try the following:

  • Disconnect the power, then reconnect.
  • Press ON/OFF button on remote control to restart operation.
Problem Possible Causes Solutions
Poor Cooling Performance Temperature setting may be higher than ambient room
temperature Lower the temperature setting
The heat exchanger on the indoor or outdoor unit is dirty Clean the affected

heat exchanger
The air filter is dirty| Remove the filter and clean it according to instructions
The air inlet or outlet of either unit is blocked| Turn the unit off, remove the obstruction and turn it back on
Doors and windows are open| Make sure that all doors and windows are closed while operating the unit
Excessive heat is generated by sunlight| Close windows and curtains during periods of high heat or bright sunshine
Too many sources of heat in the room (people, computers, electronics, etc.)| Reduce amount of heat sources
SLEEP function is activated| SLEEP function can lower product performance by reducing operating frequency. Turn off

SLEEP function.

Solar power is not enough. grid power is off, air conditioner runs only on solar panels.| Turn on the grid power.
The unit is not working| Both solar and grid power is off| Turn on grid and solar power
Remote control batteries are dead| Replace batteries
Timer is activated| Turn timer off
oor heating performance| The outdoor temperature is lower than 7°C (44.5°F)| Use auxiliary heating device
Cold air is entering through doors and windows| Make sure that all doors and windows are closed during use
Error code appears in the window display of indoor unit:

  • E0, E1, E2…
  • P1, P2, P3…
  • F1, F2, F3…

| The unit may stop operation or continue to run safely. If the indicator light continues to display an error code, wait for about 10 minutes. The problem may resolve itself. If not, disconnect both solar and grid power, then connect it again 2 minutes later. Turn the unit on.

If the problem persists, turn off the unit and contact an authorized service centre

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