MADER CG432U-KA Brush Cutter Instruction Manual

MADER CG432U-KA Brush Cutter

Product Information

The product is a gas-powered brush cutter or weeds whacker with two models: CG432U-KA and CG522U-KA. The CG432U-KA has a 45.4cc engine while the CG522U-KA has a 53.2cc engine. Both models have a cutting width of 305mm, a cutting head with 3 teeth, and can accommodate either 2.8mm or 3.0mm nylon cutting line. The CG522U-KA model has an additional feature: an air valve that can be opened or closed for hot or cold engine start-up. The equipment comes with various components such as a handle, safety switch, throttle trigger, fuel tank, air filter, spark plug, cutting head, and shaft.

Product Usage Instructions

1. Before using the equipment, inspect and clean all components such as the air filter, spark plug, and exhaust.
2. Mount the handle by loosening the top screw of the upper bracket, inserting the handle, putting the upper bracket back on, and tightening the screw.
3. Mount the cutting head by inserting the key into the hole in the gearbox and in support A, then tightening the nylon head counterclockwise onto the threaded shaft at the tip of the gearbox.
4. Select the cutting mechanism either by using the cutting head or attaching a cutting blade.
5. Fill the fuel tank with gasoline and oil mixture in a well-ventilated area away from any ignition sources.
6. Prime the engine by pressing the bulb on the fuel pump several times.
7. Start the engine by setting the choke to “closed” for a cold start or “open” for a hot start, squeezing the throttle trigger, and pulling the starter cord until the engine starts.
8. Adjust the throttle speed using the throttle trigger and lock it in place using the throttle lock button.
9. Cut the grass or weeds by holding the equipment with both hands, keeping a safe distance from people or objects, and moving the cutting head or blade back and forth.
10. Stop the engine by releasing the throttle trigger and turning off the ignition switch.
11. After using the equipment, let it cool down before storing it in a dry and secure place.

Note : Always follow the safety warnings and instructions provided in the user manual to prevent accidents or injuries. Maintain and clean the equipment regularly to ensure optimal performance and longevity.

We would like to thank you for choosing our products. This tool wasn’t designed for professional use. It has a 24 months warranty which doesn’t include damage caused by misuse, exhaustive use or parts and acessories wear out. Do not overload the tool and do not use it continuously over 20 minutos

DESCRIPTION

SAFETY SYMBOLS

• Warning: Danger, Caution

• Read the documentation and safety instructions which are provided in this user manual.

• When operating this machine, use protective equipment such as goggles, helmet, and ear defenders.

• Wear security shoes and gloves.

• Beware: Keep hands and feet away from moving parts. Always keep a safe distance from the cutting parts.

• Hot surface: Risk of burn.

• Danger: Risk of intoxication.

• Danger: Risk of fire or explosion

• Beware of objects being thrown from the operating zone

• Warning: Keep all people, animals and vulnerable objects at least 15 metres from the working area.

TAKING CARE OF WARNING LABELS

Always keep warning labels clean and free of scratches, which might make them illegible or difficult toread. If the warning labels provided with your brush cutter become damaged, peel off, or otherwise become illegible or difficult to read, order new labels from the authorised servicing dealer and replace the damaged labels. When applying new labels, first wipe away any dirt and dry the surface before applying the new label in the same place as the original label

WARNINGS IN THE MANUAL

• This mark indicates instructions which must be followed in order to prevent accidents which could lead to serious bodily injury or death.
• This mark indicates instructions which must be followed, or it leads to mechanical failure, breakdown, or damage.
• This mark indicates hints or useful directions in the use of the product.

EXPLANATION OF SYMBOLS ON THE MACHINE
For safe operation and maintenance, symbols are carved in relief on the machine:

FUEL TANK

• Fuel tank 2 stroke mix
• Position: Fuel cap

CHOKE OPERATION (for CG522U-KA only)

• Starting mode when the engine is hot (choke off). Position: Air cleaner cover.
• Starting mode when the engine is cold (choke on).

PUMP Air purge bulb

• Purges air from the carburettor
• Position: Air cleaner cover

ASSEMBLY OF THE BRUSH CUTTER

The blade fitted to the guard is sharp and can cause injury, always wear gloves

INSTALLATION OF THE GUARD

• Insert 2 screws through the guard upper clamp board, line up and insert screws through the 2 screw holes in the guard (Fig 1)
• Lay the brush cutter on its back, tighten the 2 screws from underneath through the lower clamp board (Fig 2).

INSTALLATION OF THE NYLON HEAD

• Lay the brush cutter on its back with the gearbox shaft facing up.
• Rotate the gearbox shaft until the hole in the holder A lines up with the hole in the gear box (Fig 3).
• Insert the bar wrench into the hole in the gearbox and into holder A (Fig 3).
• Screw the nylon head anti-clockwise (turn left) onto the threaded shaft on the end of the gearbox.
• Make sure that the nylon head is securely locked in position (Fig 4).
• Remove the bar wrench

INSTALLATION OF THE 3 TOOTH BLADE

Always wear gloves when touching the blade

• Lay the brush cutter on its back with the gearbox shaft facing up.
• Rotate the gearbox shaft until the hole in the holder A lines up with the hole in the gear box (Fig 3).
• Insert the bar wrench into the hole in the gearbox and into holder A (Fig 3).
• Place the 3 tooth blade on the holder A, centering the blade on the raised centre (Fig 5).
• Fit the holder B (Fig 6) and then the safety cover.
• Screw the nut anti-clockwise (turn left) and tighten using the spanner provided (Fig 7).
• Make sure that the blade is completely and safely locked in position, and there is no space between the blade and the blade holders.
• Remove the bar wrench.

THE BLADE MUST BE CORRECTLY POSITIONED OTHERWISE SERIOUS DAMAGE AND INJURY TO PERSONS AND PROPERTY COULD RESULT.

INSTALLATION OF THE HANDLE ASSEMBLY

1. Remove the upper cap from the bracket by undoing the Lockscrew Fig 11.
2. Install the handle assembly, upper cap to the bracket and secure using the Lockscrew.
3. Ensure that the controls are located on the right and adjust the handle for maximum comfort before securing.

SAFETY PRECAUTIONS

INTRODUCTION

• Read this Owner/Operator Manual carefully. Be sure you understand how to operate this brush cutter properly before you use it. Failure to do so could result in serious injury.
• Keep this manual handy so that you may refer to it later whenever any questions arise. Also note that you are able to contact the dealer from whom you purchased the product for assistance.
• Always include this manual when selling, lending, or otherwise transferring the ownership of this product.
• This product has been designed to be used as a brush cutter/grass trimmer for cutting fresh growth and it should never be used for any other purpose, doing so could result in unforeseen accidents and injuries occurring.
• This brush cutter is equipped with extremely sharp blades, always wear sturdy gloves when handling the blades.
• When using this brush cutter for the first time, take the brush cutter to a wide, clear, open space, start the engine, and practice handling the brush cutter until you are sure that you will be able to handle it properly in actual operation.
• You should never use this brush cutter when under the influence of alcohol, suffering from exhaustion or lack of sleep, suffering from drowsiness as a result of having taken medicine, or at any other time when your judgment might be impaired or that you might not be able to operate the brush cutter properly and in a safe manner.
• Never allow children or anyone unable to fully understand the directions given in this manual to use this brush cutter.
• When planning your work schedule, allow plenty of time to perform the work and allow plenty of time for rest. Limit the amount of time you continuously use the brush cutter to 30~40 minutes per session and take 10~20 minutes of rest between work sessions. Also, try to keep the total amount of work performed in a single day to 2 hours.
• Never run the engine indoors as the exhaust gases contain harmful carbon monoxide.

Never use the brush cutter in the conditions as described below:

• When the ground is slippery or when other conditions exist which might make it difficult to maintain a steady posture while using the brush cutter.
• At night, at times of heavy fog, or at any other times when your field of vision is limited and it would be difficult to gain a clear view of the area where the brush cutter is to be used.
• In heavy rain, during lightning storms, at times of strong or gale-force winds, or at any other times when weather conditions might make it unsafe to use this product.
• Lack of sleep, tiredness, or physical exhaustion results in lower attention spans, and this in turn can lead to accidents and injury.

WORK CLOTHING AND SAFETY EQUIPMENT

When using the product, you should wear proper clothing and protective equipment.

• Helmet
• Protection goggles or face protector
• Ear protectors
• Thick work gloves
• Non-slip sole work boots
• When using your brush cutter, always wear strong, durable, work clothing; shirts should be long-sleeved and trousers should be full-length.

SAFETY AND OPERATION

• This brush cutter is equipped with a very sharp blade, and when used incorrectly the blades can be extremely dangerous.
• Improper handling can cause accidents, which may in turn lead to serious injury or death. For this reason, you should always be careful to adhere to the following instructions when using your brush cutter.
• Never hold the brush cutter in a way in which the cutting head is pointing towards someone else.
• Never allow the blades to come into contact with your body.
• Always turn off the engine before adjusting the brush cutter, or at any time when coming into close proximity with the cutting head.
• Always wear thick work gloves when adjusting the brush cutter.

SAFE HANDLING OF FUEL

• The engine of the brush cutter is designed to run on a two stroke oil/fuel mixture.
  This fuel is highly flammable; never store cans of fuel or refill the fuel tank in any place where there is a source of heat or fire, which might ignite the fuel.

• Do not smoke whilst operating the brush cutter or refilling, keep lit cigarettes away from the brush cutter at all times.

• When refilling the fuel tank always stop the engine first and carefully make sure that there are no sparks or naked flames anywhere nearby before refuelling.

• If any fuel spillage occurs during refuelling, use a dry rag to wipe any fuel which has been spilled onto the brush cutter before starting the engine.

• After refuelling, screw the fuel cap back tightly onto the fuel tank and carry the brush cutter to a spot 5 metres or more away from where it was refuelled before starting the engine.

BEFORE OPERATING THE BRUSH CUTTER

• Before beginning work, carefully check the work area and remove any obstacles.

• Within a perimeter of 15 metres of the work area should be considered a hazardous area into
  which no-one should enter while the brush cutter is being used, and when necessary this area
  should be marked with a warning rope, warning signs, or other forms of warning.

• When work is to be performed simultaneously by two or more operators, care should also be taken to constantly look around to check the presence and locations of other operators within the work area to maintain a safe distance between each operator.

• Before beginning work, each component of the brush cutter should be checked to make sure that it is in proper working order, make sure that there are no loose screws or bolts, fuel leaks, ruptures, dents, broken guards or any other problems which might interfere with safe operation.

• Keep all parts of your body away from the cutting head when the engine is running.

BEFORE STARTING THE ENGINE

• Carefully check the work area to make sure that no obstacles exist within a perimeter of 15 metres around the brush cutter before starting the engine.
• To start the engine, place the brush cutter onto the ground in a flat clear area and hold it firmly in place to ensure that neither the cutting head nor the throttle come into contact with any obstacles when the engine starts.
• After starting the engine, make sure that the cutting head stops moving when the throttle trigger is released (idle). If the cutting head continues to move when the engine is at idle, adjust the idle screw on the carburettor to a point where the cutting head stops moving, if this cannot be achieved, take the brush cutter to your authorised servicing dealer for adjustment.

AVOID NOISE PROBLEMS

• Check and follow the local regulations for sound levels and hours of operation for garden machinery.
• In general, operate brush cutters between 8 am and 5 pm on week days and 9 am to 5 pm at weekends.
• Avoid using the brush cutter late at night and/or early in the morning.

SAFETY WHEN USING THE BRUSH CUTTER

• When using the brush cutter, grip the handles firmly with both hands, place your feet slightly apart so your weight is distributed evenly across both legs, and always maintain a steady even posture while working.
• Maintain full engine speed when cutting.
• Never allow other persons to come within the work area as doing so might expose them to danger.
• Keep work area clear of all persons, particularly small children and pets. Injury may result from flying debris.
• If grass or other objects get caught in the brush cutter during operation, always stop the engine before removing the object.
• Never touch the spark plug or plug HT cable while the engine is in operation, doing so may result in an electrical shock.
• Never touch the exhaust, spark plug, or any metallic parts while the engine is in operation or immediately after shutting down the engine, these parts reach high temperatures during operation and doing so could result in serious burns.
• When you finish cutting in one location and wish to continue work in another area, stop the engine. Always remove fuel from the fuel tank before transportation to prevent fuel spillage.
• Never leave the brush cutter exposed to direct sunlight as this can heat the fuel tank and may cause a discharge of fuel, and flood the engine.
• Be careful not to hit the nylon cutting head against stones or the ground.

TWO-STROKE FUEL

• Fuel is very flammable. Do not smoke or bring any flame or sparks near fuel.
• Always stop the engine and allow it to cool before refueling.
• Refuel outdoors on bare ground, and restart the engine at least 5m away from the refueling stop.
• The engine is lubricated by oil mixed into petrol. Prepare a mixture of unleaded petrol and semi-synthetic two-stroke oil that meets the specifications of: API TC, ISO-L-EGC, and JASO FC (Low Smoke) oil.

Recommended mixing ratio is 25:1.

• FUEL WITH NO OIL (RAW PETROL) will cause severe damage to the engine which is not covered by the manufacturer’s warranty.
• Use fresh, unleaded petrol (95 RON) and semi-synthetic oil specially made for high-performance two-stroke engines. Mix in a ratio of 25 parts petrol to 1 part of oil.
• By using two-stroke oil specially made for two-stroke engines you will reduce the formation of ash and carbon deposits on the spark plug, piston, exhaust muffler and cylinder, as well as reducing emissions of harmful exhaust gases.
• Oil FOR 4-CYCLE ENGINES should not be used as two-stroke lubrication oil as it can cause fouling of the spark plug, exhaust port blocking, piston ring sticking and other internal engine damage.

FUEL STORAGE

• Mixed two-stroke fuel which has been left unused for a period of one month or more may damage the carburettor and result in the engine failing to start or operate correctly.
• When storing the brush cutter for a period of more than one month, empty the fuel tank, and run the engine to empty the carburettor of fuel.
• Two-stroke fuel can cause deterioration of rubber and/or plastic components during prolonged storage.
• It is important to only use good quality, fresh fuel mix.

FUELLING

• Shake the fuel container to thoroughly mix the two-stroke oil and petrol.
• Clean dirt from around the fuel cap before removing.
• Pour two-stroke fuel into the fuel tank with a filtered funnel, up to 80% of the fuel tanks capacity.
• Replace the fuel cap and tighten securely. Spilled fuel must be wiped away from the brush cutter before starting the engine.
• Move at least 5m away from the refuelling area before restarting the engine.

Warning

When refilling the tank, always turn off the engine and allow it to cool down. Take a careful look around to make sure that there are no sparks or naked flames anywhere nearby before refuelling.

OPERATION

Keep clear of the cutting head as it may start moving when engine starts.

STARTING THE ENGINE

CAUTION do not pull the starter cord all the way out and do not let go of the starter handle when the cord is extended, this can damage the starter mechanism.
CG432U-KA Model

COLD ENGINE STARTING

• Rest the unit on a flat, firm surface. Keep the cutting head off the ground and clear of surrounding objects as it may start moving when starting the engine.
• Push the air purge bulb a Fig 12 until fuel is visible in the clear return fuel line.
• Set the ignition switch Fig 15B to the START (I) position.
• Push down the enrichment lever to switch to the “starting” position (Fig 13B).
• Pull the starter rope until the engine starts.
• Briefly squeeze the throttle to switch the enrichment lever to “run” position (Fig 13A, then release the throttle lever to let the engine idle
• Allow the engine to warm up before use.

NOTE:
When the engine is already warm, do not turn the enrichment lever to “starting” position when restarting the engine.

CG522U-KA Model

COLD ENGINE STARTING

• Rest the unit on a flat, firm surface. Keep the cutting head off the ground and clear of surrounding objects as it may start moving when starting the engine.
• Push the air purge bulb a Fig 12 until fuel is visible in the clear return fuel line.

1. Move the choke lever to the closed N position Fig 13
2. Set the ignition switch Fig 15B to the START (I) position
3. While holding the unit, pull out the starter rope firmly until engine starts and leave it idle for 2 minutes.
4. Move the choke lever to the open position Fig 14.
5. Allow the engine to warm up before use. When cutting, always use the brush cutter on full throttle

HOT ENGINE STARTING (for both CG432U-KA and CG522U-KA models).

• Set the ignition switch Fig 15B to the START (I) position.
• Pull the starter rope until the engine starts.
• If the engine does not start after 5 pulls, use the cold start procedure.

OVERCHOKING

Should the engine become flooded due to over-choking set the ignition switch to the STOP (O) position Fig 15A, unscrew the spark plug, wipe it dry or replace, pull the recoil starter several times without the spark plug in place and with choke in the open position. This will help clean and ventilate the combustion chamber.

STOPPING THE ENGINE

• Set the engine to idling by releasing the throttle lever.
• Set the ignition switch to the STOP position Fig 15A.
• If the engine fails to stop, set the choke lever to the closed position to stall the engine; do not use the machine until the ignition switch is repaired

RUNNING IN
During the first ten hours of work, avoid running the engine at maximum speed for a prolonged period until all the components have bedded in, after the engine has been run in, it will reach its maximum power.

IMPORTANT
After every use, check that all nuts bolts and screws are securely fastened and tighten if necessary.

USING THE BRUSH CUTTER

CHOOSING THE CUTTING DEVICE
Choose the most suitable cutting device for the job to be done, according to these general indications:

• The cutting line head can eliminate tall grass and non-woody vegetation
• The 3-point blade is suitable for cutting brushwood and small shrubs up to 2 cm in diameter

CUTTING LINE HEAD

• Cut the grass in 1.5 metre widths, keeping the machine well balanced.
• Avoid engaging stones, piles of earth, small pieces of wood or anything that could be hidden or difficult to see in the grass. If a large object is accidentally struck, if the cutting head gets blocked, overloaded or stringy material gets wrapped in the cutting head: reduce the engine speed so the engine idles. Make sure that the cutting head has stopped rotating switch off the engine and remove the material.
• Put the grass trimmer on the ground and check that the cutting head has not been damaged. If necessary, change the cutting head. If the head is only wrapped by vegetation, remove by hand and clean the cutting head.
• Always wear safety gloves for this operation and ensure the engine is switched off and the head is stationary.
• When the 2 nylon cords become too short, accelerate the engine and bump the nylon head on the ground. Automatically the 2 nylon cords will feed out and be cut to the correct length. Repeat the operation if necessary.

3-POINT BLADE

• Start cutting above the undergrowth and then move down with the blade so as to cut the brush into small pieces.
• Avoid hitting stones, piles of earth, small pieces of wood or anything that could be hidden or difficult to see in the grass.

FUEL FILTER
Every 15 hours of operation using a wire hook, take the fuel filter from the fuel tank Fig16 and clean or replace with a new fuel filter

SPARK PLUG
Poor starting or misfiring is often caused by a fouled or defective spark plug, clean and reset the gap to 0.65 mm, or replace the spark plug with NGK: BPRM7A as necessary Fig 17.

AIR FILTER

• Before using the brush cutter, check the air filter Fig19. Being clogged will reduce the engine performance.
• Remove the air filter cover by undoing the cover screw Fig 18, clean the filter element in warm, soapy water, dry it completely before installing. If the element is broken or shrunk, replace with a new one.

CARBURETTOR

• The carburetor mixture setting has been set at the factory and will not need adjusting.
• Adjusting the idle speed Fig 20, if an adjustment is necessary turn the T screw clockwise (2) until the blades start to move, then turn the screw T anticlockwise (3) until the blades stop

Warning

If the idle speed cannot be adjusted to stop the cutting head moving at idle, contact your dealer for repair before use.

SAFETY LOCK

• The safety lock is to prevent the throttle lever from accidentally being engaged.
• The throttle lever Fig 21 can only be pressed in if the safety lock is held down.
• Check if the safety lock and throttle lever returns to its original position and the engine returns to idling when you release your hand from the handle.
• Any defects contact your nearest service agent for repairs before using the machine.

STORAGE

• Remove the spark plug, pour a small amount of oil into the cylinder. Rotate the crankshaft several times using the starting rope in order to distribute the oil. Put the spark plug back in.
• Remove the fuel from the machine.

GEAR CASE
Remove the bolt A on the gear case Fig 22, top up the gearbox using Lithium grease and refit the bolt.

LINE HEAD

Check to see if the nylon head is damaged before replacing the cord. If you can see serious traces of wear or damage, you must replace the complete nylon head.

• Stop the engine
• Open the nylon head by pushing on the catches, Fig 26, and then pull apart the nylon head Fig 27.
• Pull the bobbin out of the nylon head and take out the rest of the nylon cords Fig 28.
• Fold the cord, 3.0mm Ø and 4 meters long into two equal lengths.
• Hook the cord from the middle on the bobbin slot Fig 28, and then wind the cord Fig 29.
• After winding the cord, insert both ends into the notches on the bobbin, Fig30.
• Introduce each end of the cords into the nylon head cover slots Fig 31. The cords should stick out appx 15 cm either side.
• Put back the nylon head case (make sure the bump spring is not missing) and line up the case slot with the cover slot Fig 33, and then push in to fit together the nylon head Fig 34.

Never use a cutting device other than those supplied by the manufacturer. (Steel cord is never allowed) Always use original spare parts in order to benefit from continuous warranty

TECHNICAL SPECIFICATION

MODEL     CG432U-KA

Engine

| Type| Air cooled 2-stroke petrol engine
Model| TJ45E
Displacement : ( cm 3)| 45.4 cc
Max. output| 1.6 (kw) in accordance with ISO 8893
Idle speed: rpm (min –1)| 2800 ± 150
Max. power speed: rpm (min –1)| 7500
Fuel tank capacity| 0.9L
Fuel| Mixture (Petrol 25 : Oil 1)
Sound power values[ dB(A) ]| 112
Carburettor| Diaphragm type
Spark Plug| NGK BPMR7A
Transmission| Centrifugal clutch, spur gear, cam-crank
Fixation hole diameter: (mm)| 28
Dry Weight w/o harness & petrol| 9.0 kg
Overall size (LxWxH)| 1820mmx290mmx290/110mm
Reduction ratio| 22 :17

Cutting head

| Cutting width| 3 teeth blade| 305 mm
Nylon head| 480 mm
3 teeth blade thickness| 2.8 mm
Cutting line diameter| 3.0 mm
Max. blade rotation speed:| 7600 rpm (min –1)
Rotation direction| Counter Clockwise(as seen from above)
MODEL CG522U-KA

Engine

| Type| Air cooled 2-stroke petrol engine
Model| TJ53E
Displacement : ( cm 3)| 53.2 cc
Max. output| 2.0 (kw) in accordance with ISO 8893
Idle speed: rpm (min –1)| 2800 ± 150
Max. power speed: rpm (min –1)| 8500
Fuel tank capacity| 1.1 L
Fuel| Mixture (Petrol 50 : Oil 1)
Sound power values[ dB(A) ]| 114
Carburettor| Diaphragm type
Spark Plug| NGK BPMR8Y
Transmission| Centrifugal clutch, spur gear, cam-crank
Fixation hole diameter: (mm)| 28
Dry Weight w/o harness & gasoline| 9.5kg
Overall size (LxWxH)| 1820mmx290mmx290/110mm
Reduction ratio| 22 :17

Cutting

head

| Cutting width| 3 teeth blade| 305 mm
Nylon head| 480 mm
3 teeth blade thickness| 2.8 mm
Cutting line diameter| 3.0 mm
Max. blade rotation speed:| 7200 rpm (min –1)
Rotation direction| Counter Clockwise(as seen from above)

Above specifications are subject to change without notice.

TROUBLESHOOTING

Engine will not start, power loss

• Check that the fuel tank is not empty. Fill with mixed fuel.
• The fuel does not reach the carburettor. Change the fuel filter in the fuel tank.
• There is water in the fuel. Drain and clean the fuel system.
• The air filter is dirty. Clean or replace the air filter.
• There are carbon deposits in the exhaust muffler restricting the engine. Clean or change the muffler.
• Spark plug is worn. Replace spark plug.

MAINTENANCE SCHEDULE

Component

| ****

Procedure

| ****

Before use

| ****

Every 15 Hours

| ****

Every 25 Hours

| ****

Every 50 Hours

| ****

Note

---|---|---|---|---|---|---

Fuel leaks / spillage

| ****

Wipe up

| ****

X

|  |  |  |

Fuel tank, filter

| ****

Inspect / clean

|  | ****

X

|  |  | ****

Replace if necessary

Idle adjust screw

| ****

See above

| ****

X

|  |  |  | ****

Adjust carburettor if necessary

Spark plug BPMR7A

| ****

Clean and readjust plug gap

|  |  | ****

X

|  | ****

GAP .025” (0.6-0.7mm)

Replace, if necessary

Cylinder fins, Intake air cooling vent

| ****

Clean

|  | ****

X

|  |  |

Muffler, Spark arrestor, cylinder exhaust port

| ****

Clean

|  |  |  | ****

X

|

Throttle lever, ignition switch

| ****

Check operation

| ****

X

|  |  |  |

Air filter

| ****

Clean

| ****

X

|  |  |  |

Screws, nuts, bolts

| ****

Tighten / replace

| ****

X

|  |  |  | ****

Not adjustment screws

Grease the gear box

| ****

grease

|  |  | ****

X

|  |

CONDITIONS OF WARRANTY

The manufacturer warrants the product against faulty materials and workmanship for a period of 2 years from the date of first purchase. The warranty is applicable when the product is used in a “home owner” application. If products are used for commercial or professional purposes, the warranty period is for 3 months from the date of first purchase. Warranty does not extend to failure due to fair wear and tear.
The manufacturer undertakes to replace, any spare parts that are classified as defective by an appointed Mitox service dealer. The manufacturer will not accept liability for the replacement of the machine, either partially or wholly, and /or consequential damages and /or interest charge either directly or indirectly.

Warranty does not cover failure due to:

• Insufficient maintenance.
• Incorrect fuel mixture and stale fuel.
• Abnormal use or accidental damage.
• Incorrect assembly, adjustment, or operation of the product.
• Spare parts that are subject to wear e.g. safety parts, blades, blade supports, bearings, cables, guards, deflectors, spark plugs, air filters etc.

Neither does warranty extend to:

• Freight and packing costs.
• Use of non-genuine spare parts i.e. those from another manufacturer.
• Use of the machine for any other purpose than that for which it was designed.
• Use and maintenance of the machine in a manner not described in the owner’s manual.

As part of our policy of continuous product improvement, we reserve the right to alter or amend this specification without notice. As a result, the product may differ from the information contained herein, but any alteration will only be implemented without notice if it is classified as an improvement to the above specification.

READ THE MANUAL CAREFULLY BEFORE OPERATING THE MACHINE
When ordering spare parts, please quote the part number, this can be found in the parts list included in this manual
Retain the receipt of purchase without which no warranty can be offered.

SHAFT LISTS

CG432U-KA / CG522U-KA

No. Part No.             Part Name

1  KZ28.1              Gear Case Ass’y

| Qty.

1

|

No.

32

|

Part No.

KZ28.3-1

|

Part Name

Clamp

| Qty.

1

|

No.

|

Part No.

BC120.1-2

|

Part Name

Box (L)

| Qty.

1

---|---|---|---|---|---|---|---|---|---
2| GB/T893.2| Stop Ring 26| 1| 33| GB/T70.1| Screw M5X20| 1| 60| BC120.1-3| Handgrip| 1
3| GB/T894.1| Stop Ring 10| 1| 34| GB/T889.1| Nut MS| 2| 61| BC120.1-4| Spring| 1
4| GB/T276| Bearing 6000-2RS/P5| 3| 35| KZ26.3-2| Cushion| 1| 62| BC120.1-5| Box (R)| 1
5| CG415D.6-4| Pinion| 1| 36| CG415D.1.1| Clutch Drum Comp.| 1|  | BC120.1-6| Spring| 1
6| GB70.2| Screw M8X10| 1| 37| GB/T893.1| Stop Ring 35| 1|  | BC120.1-7| Handgrip| 1
7| GB/T70.1| Screw M6X20| 1|  | GB/T276| Bearing 6202-2RS/P5| 1| 65| GB/T845| Bolt ST3.5×13| 3
9| GB/T70+93+97| Screw M5X14| 1|  | GB/T894.1| Stop Ring 15| 1| 66| BC120.1.1| Adjustment Block| 1
10| GB/T96| Washer 5| 1| 40| KZ26.4-1| Linker| 1|  | GB/T9074.13| Balt M5x30| 1
12| KZ28.1-1| Gear Case| 1|  | KZ28.4.1| Clamp| 1| 68| BC120.1-8| Cable Comp.| 1
 | KZ26.2| Left Nut| 1| 42|  |  |  | 69| BC120.1.2| Stop Button Comp.| 1
15| BG328.9.5-2| Gear| 1| 43| GB/T70+93+97| Screw M5X12| 1| 72| BC120.1| Lever Ass’y| 1
16| KZ26.1-2| Gear Shaft| 1| 44| GB/T70+93+97| Screw M6X30| 6| 74| BC36.2| Lock Balt| 1
 | GB/T276| Bearing 6201-2RS/P5| 1|  | GB/T893.1| Stop Ring 45| 1| 75| BC36-5| CAP.UPPER| 1
18| GB/T893.2| Stop Ring 32| 1| 46| KZ28.4| Clutch Comp.| 1| 76| BC36-3| Bracket| 1
19| TC17X32X8| Oil-Seal| 1| 47| KZ26.5| Safety Guard Ass’y| 1| 77| BC36-4| Spring| 1
21 KZ26.1-4| Cutter Holder Cap| 1| 49|  |  |  | 79|
---|---|---|---|---|---|---|---|---
22 KZ26.1-5| Cutter Holder| 1|  | KZ28.5-1| Safety Guard Bracket| 1| 80| BC36-1               CAP.LOWER| 1
23 KZ26.1-6| Safety Cover| 1|  | KZ26.5-5| Safety Guard| 1| 81| GB/T70+93+97 Balt M5x20| 2
24 KZ28.2| Pipe Comp.| 1| 52| KZ26.5-2| Bracket| 1| 82| BC120.2-1 Handgrip (¢22)| 1
25 CG415D.4-2| Rubber Cover| 7| 53| KZ26.5-3| Guard| 1|  | BC120.2-2 Rubber Ringer| 1
26 BG-328.9.4-| Oil-Bearing| 7|  | GB/T845-F| Blot ST4.2X13| 4|  | GC26.2A Harness Ass’y| 1
27 CG420.2-3| Drive Shaft| 1| 55| KZ28.5-4| Cutting Blade| 1| 85| KZ26-305X2.8 Blade| 1
28 KZ28.2-1| Pipe (¢28)| 1|  | GB/T9074.4| Screw M5X35| 1| 86| KZ26.6 Nylon Head (M10)| 1
KZ28.3| Holder Ass’y| 1| 57|  |  |  | 87| KZ26.6-2            Cord Holder| 1
31 KZ28.3.1| Harness Clamp| 1|  | BC120.1-1| Stop Button| 1| 88| ct>3.0×2000 Rope ¢3.0| 1

24 MESES-MONTHS House Use

• Reference
• Name
• Address
• City
• Seller
• Stamp
• Purchase Date

SAURIUM
Telf. 351 231 200205 Fax. 351 231 200206
Email : saurium@madeira-madeira.pt
Zona Industrial da Pedrulha, Lt 21 3050-183 Casal Comba Mealhada – PORTUGAL
Telf. 351 231 200200 Fax. 351 231 200201 – Telm. 351 91 9854879
Email : madeira@mader.pt
COMERCIAL DETROIT
Calle Las Moreras, Parcela 4, Nave 19
Pol. Ind. Camporrosso Sur 28350 Ciempozuelos – MADRID – ESPAÑA
Telf. 91 134 50 43 Móvil: 680 85 85 85 Fax. 91 272 66 66
Email: detroit@comercialdetroit.com http://www.comerciatroit.com
Zona Industrial da Pedrulha, Lt 13
3050-183 Casal Comba * Mealhada – PORTUGAL Telf. 351 231 200200 Fax. 351 231 200201 – Telm. 351 91 9854879
Email: madeira@mader.pt
http://www.mader.pt

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