metabo PE 15-25 Angle Polisher Set Instruction Manual

metabo PE 15-25 Angle Polisher Set

Product Information

• Product Name: PE 15-20 RT, PE 15-25
• Made in Germany
• Application: Polishing car paints, sanding (except for PE 15-20 RT)
• Dmax Mt, max: 180mm
• Nm – / mm (in) min-1 (rpm): 18 14 (5/8-11UNC) / 20 (25/32), 3000 min-1 (rpm)
• Serial Number: 15200.. for PE 15-20 RT, 15250.. for PE 15-25

Product Usage Instructions

1. Attach the additional handle (11) on the left or right side of the machine.
2. Attach the appropriate tool according to the manufacturer’s instructions, using the clamping nut.
3. For sanding (except for PE 15-20 RT):
   • Follow all general safety precautions and special safety precautions for sanding.
4. For polishing:
   • Start with low speed, coarse polish and a lambskin or coarse sponge.
5. To reduce dust exposure:
   • Capture particles at the source and avoid buildup in the environment.
   • Use suitable dust extraction.
   • Reduce dust exposure by controlling the particles and air flow.
6. Clean the dust protection filter periodically.
7. Turn on the machine using the switch (2) and adjust the speed as needed.
8. If the electronic signal indicator (5) lights up and the load speed decreases, stop using the machine until the indicator turns off.
9. After use, clean the machine and store it properly.

PE 15-25

PE 15-20 RT

| PE 15-20 RT
1) Serial Number: 15200..| PE 15-25
1) Serial Number: 15250..
---|---|---
D max| mm (in)| 180 (7)| 180 (7)
M t, max| Nm| 18| 18
  M / l| – / mm (in)| 14 (5/8“-11UNC) / 20 (25/32)| 14 (5/8“-11UNC) / 20 (25/32)
n| min-1 (rpm)| 3000| 2500
| | 1. 600 (±10%)| 1. 700 (±10%)
| | 2. 850 (±10%)| 2..1050 (±10%)
n S| min-1 (rpm)| 3. 1100 (±10%)
4. 1350 (±10%)| 3. 1400 (±10%)
4. 1750 (±10%)
| | 5. 1600 (±10%)| 5. 2100 (±10%)
| | 6. 1900 (±10%)| 6. 2500 (±10%)
n N| min-1 (rpm)| 1720| 2250
P 1| W| 1500| 1500
P 2| W| 1000| 870
m| kg (lbs)| 2,4 (5.3)| 2,4 (5.3)
a h,P /K h,P| m/s2| 1,6 /1,5| 2,9 / 1,5
a h,DS /K h,DS| m/s2| –| 2,8 / 1,5
L pA /K pA| dB(A)| 80 / 3| 90 / 3
L WA /K WA| dB(A)| 91 / 3| 101 / 3

2014/30/EU, 2006/42/EC, 2011/65/EU
EN 60745-1:2009+A11:2010, EN 60745-2-3:2011 +A2:2013 +A11:2014 +A12:
2014 A13:2015, EN 50581:2012
2018-07-17, Bernd Fleischmann
Direktor Produktentstehung & Qualität (Vice President Product Engineering & Quality)
*4) Metabowerke GmbH – Metabo-Allee 1 – 72622 Nuertingen, Germany

• D                d

• 115 mm 12 mm 6.24840

• 123 mm 12 mm 6.23287

• 147 mm 12 mm 6.23288

• 173 mm 12 mm 6.23289

• D              d

• 80 mm 25 mm 6.24912

• 130 mm 25 mm 6.24913

• 160 mm 25 mm 6.24915

• 160 mm 50 mm 6.24916

• D              d

• 80 mm 20 mm 6.24092

• 130 mm 25 mm 6.24967

• 130 mm 50 mm 6.24926

• 160 mm 25 mm 6.24968

• 160 mm 50 mm 6.24927

• D              d

• 130 mm 5 mm 6.24964

• 155 mm 5 mm 6.24965

• D

• 85 mm 6.24063

• 130 mm 6.31223

• 160 mm 6.31217

• D

• 80 mm 6.24061

• 125 mm 6.31216

• 150 mm 6.24037

• D

• 175 mm 6.24261

• D

• 130 mm P 46 6.23740

• 130 mm P 60 6.23741

• 130 mm P 80 6.23742

Declaration of Conformity

We hereby declare that these angle grinders, identified by type and serial number 1), meet all relevant requirements of directives 2) and standards 3). Technical documents for 4) – see page 3.

Specified Conditions of Use

• The angle polisher PE 15-20 RT is suitable for polishing applications.
• PE15-20 RT is particularly suited for the polishing automotive paints.
• The angle polisher PE 15-25 is suitable for sanding wood, plastic, filled or painted surfaces and polishing applications.
• PE15-25 is particularly suited for use with plastic disc brushes.
• The user bears sole responsibility for any damage caused by inappropriate use.
• Generally accepted accident prevention regulations and the enclosed safety information must be observed.

General Safety Information

For your own protection and for the protection of your power tool, pay attention to all parts of the text that are marked with this symbol!

WARNING – Reading the operating instructions will reduce the risk of injury.

WARNING Read all safety warnings and instructions. Failure to follow all safety warnings and instructions may result in electric shock, fire and/or serious injury.
Keep all safety instructions and information for future reference.
Pass on your power tool only together with these documents.

Special Safety Instructions

General Safety Recommendations for grinding, sanding, wire brushing, polishing and cutting-off operations:

Use

• This power tool is intended to function as a sander (not PE 15-20 RT) or polisher. Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.
• Operations such as grinding, sanding, wire brushing or cutting-off are not recommended to be performed with this power tool. Operations  for which the power tool was not designed may create a hazard and cause personal injury.
• Do not use accessories which are not specifically designed and recommended by the tool manufacturer. Just because the accessory can be attached to your power tool, it does not assure safe operation.
• The rated speed of the accessory must be at least equal to the maximum speed marked on the power tool. Accessories running faster than their rated speed can break and fly apart.
•  The external diameter and thickness of your accessory must be within the capacity rating of your power tool. Incorrectly sized accessories cannot be adequately guarded or controlled.
• Threaded mounting of accessories must match the sanding spindle thread. For accessories mounted by flanges, the arbour hole of the accessory must fit the locating diameter of the flange. Accessories that do not match the mounting hardware of the power tool will run out of balance, vibrate excessively and may cause loss of control.
•  Do not use a damaged accessory. Before each use inspect the accessory such as abrasive wheels for chips and cracks, backing pad for cracks, tear or excess wear, wire brush for loose or cracked wires. If a power tool or accessory is dropped, inspect for damage or install an undamaged accessory. After inspecting and installing the accessory, position yourself and bystanders away from the plane of the rotating accessory and run the power tool at maximum no-load speed for one minute. Damaged accessories will normally break apart during this test time.
• Wear personal protective equipment. Use a face shield, safety goggles or safety goggles depending on the application. As appropriate, wear a dust mask, hearing protectors, gloves and a workshop apron capable of stopping small abrasive or workpiece fragments. The eye protection must be capable of stopping flying debris generated by various operations. The dust mask or respirator must be capable of filtering particles generated by your operation. Prolonged exposure to high intensity noise may cause hearing loss.
• Keep bystanders a safe distance away from work area. Anyone entering the work area must wear personal protective equipment. Fragments of a workpiece or broken accessory may fly away and cause injury beyond the immediate area of operation.
• Hold the power tool by the insulated gripping surfaces only when performing an operation where the accessory may contact hidden wiring or its own cord. Cutting accessory contacting a “live” wire may make exposed metal parts of the power tool “live” and shock the operator.
• Position the cord clear of the rotating accessory. If you lose control, the cord may be cut or snagged and your hand or arm may be pulled into the rotating accessory.
• Never lay the power tool down until the accessory has come to a complete stop. The rotating accessory may grab the surface and pull the power tool out of your control.
• Do not run the power tool while carrying it at your side. Accidental contact with the rotating accessory could snag your clothing, pulling the accessory into your body.
• Regularly clean the power tool’s air vents. The motor’s fan will draw the dust inside the housing and excessive accumulation of powdered metal may cause electrical hazards.
• Do not operate the power tool near flammable materials. Sparks could ignite these materials.
• Do not use accessories that require liquid coolants. Using water or other liquid coolants may result in electrocution or shock.

Kickback and related warnings
Kickback is a sudden reaction to a pinched or snagged sanding wheel, backing pad, brush or any other accessory. Pinching or snagging causes rapid stalling of the rotating accessory which in turn causes the uncontrolled power tool to be forced in the direction opposite of the accessory’s rotation at the point of the binding.
For example, if an abrasive wheel is snagged or pinched by the workpiece, the edge of the wheel that is entering into the pinch point can dig into the surface of the material causing the wheel to climb out or kick out. The abrasive wheel may either jump toward or away from the operator, depending on direction of the disc’s movement at the point of pinching. Abrasive wheels may also break under these conditions.
Kickback is the result of power tool misuse and/or incorrect operating procedures or conditions and can be avoided if suitable precautionary measures are taken as described below.

• Maintain a firm grip on the power tool and position your body and arm to allow you to resist kickback forces. Always use the additional handle, if provided, for maximum control over kickback or a torque reaction during start-up. The operator can control torque reactions or kickback forces if proper precautions are taken.
• Never place your hand near the rotating accessory. Accessory may kickback over your hand.
• Do not position your body in the area where the power tool will move if kickback occurs. Kickback will propel the tool in direction opposite to the grinding wheel’s movement at the point of snagging.
• Use special care when working corners, sharp edges etc. Avoid bouncing and snagging the accessory. Corners, sharp edges or bouncing have a tendency to snag the rotating accessory and cause loss of control or kickback.
• Do not attach a saw chain woodcarving blade or toothed saw blade. Such blades create frequent kickback and loss of control.

Safety Warnings Specific for Sanding

• Operations (not PE 15-20 RT):
  Do not use excessively oversized sanding disc paper. Follow manufacturers recommendations when selecting sanding paper. Larger sanding paper extending beyond the sanding pad presents a laceration hazard and may cause snagging, tearing of the disc or kickback.

Safety Warnings Specific for Polishing

• Operations:
  Do not allow any loose portion of the polishing bonnet or its attachment strings to spin freely. Tuck away or shorten the loose attachment strings. Loose and spinning attachment strings can entangle your fingers or snag on the workpiece.

Caution: The workpiece can heat up during the polishing process!

Additional safety instructions:
WARNING – Always wear protective goggles.

• Use elastic cushioning layers if they have been supplied with the grinding media and if required.
• Observe the specifications of the tool or accessory manufacturer!
• Accessories must be stored and handled with care in accordance with the manufacturer’s instructions.
• Ensure that accessories are installed in accordance with the manufacturer’s instructions.
• The tool continues running after the machine has been switched off.
• Do not use separate reducing bushings or adapters to adapt tools with a large hole.
• The workpiece must lay flat and be secured against slipping, e.g. using clamps. Large workpieces must be sufficiently supported.
• If accessories with threaded inserts are used, the end of the spindle may not touch the base of the hole on the sanding tool. Make sure that the thread in the accessory is long enough to accommodate the full length of the spindle. The thread in the accessory must match the thread on the spindle. See page 3 and chapter 14. Technical Specifications for more information on the spindle length and thread.
• Use of a fixed extractor system is recommended. Always install an RCD with a maximum trip current of 30 mA upstream. When the machine is shut down via the GFCI, it must be checked and cleaned. See chapter 9. Cleaning.
• When working in dusty conditions, ensure that ventilation openings are not blocked. If it becomes necessary to remove dust, first disconnect the power tool from the mains supply (use non-metallic objects) and avoid damaging internal components.
• Damaged, eccentric or vibrating tools must not be used.
• Pull the plug out of the socket before making any adjustments, converting or servicing the machine.
• A damaged or cracked additional handle must be replaced. Never operate a machine with a defective additional handle.
• A damaged or cracked hand guard must be replaced. Never operate a machine with a defective hand guard.

Reducing dust exposure:
Some of the dust created using this power tool may contain chemicals known to cause cancer, allergic reaction, respiratory disease, birth defects or other reproductive harm. Some of these substances include: lead (in paint containing lead), mineral dust (from bricks, concrete etc.), additives used for wood treatment (chromate, wood preservatives), some wood types (such as oak or beech dust), metals, asbestos.
The risk from exposure to such substances will depend on how long you or people nearby are exposed to them.
Do not let particles enter the body.
Do the following to reduce exposure to these substances: ensure good ventilation of the workplace and wear appropriate protective equipment, such as respirators able to filter microscopically small particles.
Observe the relevant guidelines for your material, staff, application and place of application (e.g. occupational health and safety regulations, disposal).
Collect the particles generated at the source, avoid deposits in the surrounding area.
Use suitable accessories for special work. In this way, fewer particles enter the environment in an uncontrolled manner.
Use a suitable extraction unit.
Reduce dust exposure with the following measures:

• do not direct the escaping particles and the exhaust air stream at yourself or nearby persons or on dust deposits.
• use an extraction unit and/or air purifiers.
• ensure good ventilation of the workplace and keep clean using a vacuum cleaner. Sweeping or blowing stirs up dust.
• Vacuum or wash the protective clothing. Do not blow, beat or brush.

Overview

1. Spindle locking button
2. Sliding on/off switch
3. Handle
4. Speed adjustment wheel
5. Electronic signal indicator *
6. Dust filter *
7. Bar auxiliary handle *
8. Thumb screws of the bar auxiliary handle *
9. Locking discs of the bar auxiliary handle *
10. Threaded holes on gear housing
11. Additional handle *
12. Lock button
13. Trigger

• depending on equipment/not in scope of delivery

Initial Operation

Before commissioning, check that the rated mains voltage and mains frequency, as stated on the type plate match your power supply.
Always install an RCD with a maximum trip current of 30 mA upstream.
Always guide the angle grinder with both hands on the handles provided.

PE 15-20 RT: Attaching the additional handle
Always work with the auxiliary handle (11) attached! Attach the auxiliary handle on the  left or right of the machine and secure.

Attach the bar auxiliary handle
Always work with the bar auxiliary handle (7) attached! Fit the bar auxiliary handle (7) as shown (see illustration A, page 2).

• Fit locking discs (9) to the left and right of the gear housing.
• Fit the bar auxiliary handle (7) at the gear housing.
• Insert the thumb screws (8) left and right into the bar auxiliary handle (7) and turn gently.
• Adjust the bar auxiliary handle (7) to the required angle.
• Firmly tighten the thumb screws (8) to the left and right manually.

Dust filter (depending on features)
Assembly  fig. B.
Regularly clean the dust filter. See chapter 9. Cleaning.

Installing the tools

Press in the spindle locking knob (1) only when the spindle is stationary!

Locking the spindle
Press in the spindle locking button (1) and turn the spindle by hand until the spindle locking button engages.

Installing support plate and sanding sheet

Only use the adjusting nut supplied with the support plate.
Place the support plate on the spindle as shown in the illustration. Screw on sanding sheet with adjusting nut supplied with support plate. Lock the spindle. Tighten sanding sheet with support plate manually in a clockwise direction.
Release by hand or with a two-hole spanner if necessary.

Use

Setting speed
The speed can be preset via the thumb-wheel (4) and is infinitely variable.
The VTC electronics make material-compatible work possible and an almost constant speed, even under load.

Switching On and Off
Switch on first, then guide the accessory towards the workpiece.
The machine must not be allowed to draw in additional dust and shavings. When switching the machine on and off, keep it away from dust deposits. After switching off the machine, only place it down when the motor has come to a standstill.
In continuous operation, the machine
continues running if it is forced out of your hands. Therefore, always hold the machine with both hands using the handles provided, stand securely and concentrate.

PE 15-25:

• Switching on: Push the sliding switch (2) forward. For continuous activation, now tilt downwards until it engages.
• Switching off: Press the rear end of the slide switch (2) and release it.

PE 15-20 RT:

• Switching on, speed: press the trigger switch (13).  Press in the trigger switch to increase the rotational speed.
• Switching off: To switch off release the trigger switch (13).
• Continuous operation: With the trigger (13) pressed, push in the locking button (12) and release the trigger. Press and release the trigger (13) again to switch off.

Working directions

• Polishing:
  At the start of the polishing process, start with the lowest speed, coarse polish and a lambskin or a coarse pad.
  Then the speed is increased, a medium polish and a medium pad are used.
  A high speed is used for the finish (high gloss polishing), as well as the finest polish and the finest pad.
  Polishing is done with crossover polishing, i.e. from left to right and then again from top to bottom. Here make sure not to stay too long in one spot, since the surface can heat up a lot and the surface could get damaged.

• Sanding (not PE 15-20 RT):
  Press down the machine evenly on the surface and move back and forth so that the surface of the workpiece does not become too hot.

Cleaning

It is possible that particles deposit inside the power tool during operation. This impairs the cooling of the power tool. Conductive build-up can impair the protective insulation of the power tool and cause electrical hazards.
The power tool should be cleaned regularly, often and thoroughly through all front and rear air vents using a vacuum cleaner. Prior to this operation, separate the power tool from the power source and wear protective goggles and a dust mask.

Cleaning the dust filter:
If too much dust is deposited on the dust protection filter, the cooling to the motor is reduced and the motor may overheat and become damaged. Clean the dust protection filter regularly, frequently and thoroughly by vacuuming or wiping. Prior to this operation, separate the power tool from the power source or remove the dust protection filter. When working, wear goggles and a dust mask.

Troubleshooting

PE 15-25:
The electronic signal indicator (5) lights up and the load speed decreases. There is too much load on the machine! Run the machine in idling until the electronic signal indicator switches off.

PE 15-20 RT, PE 15-25:
The machine does not start. The electronic signal indicator (5) flashes. The restart protection is active. If the mains plug is inserted with the machine switched on or if the power supply is restored following an interruption,  the machine does not start up. Switch the machine off and back on again.

Accessories

Use only genuine Metabo accessories.
Use only accessories that fulfil the requirements and specifications listed in these operating instructions.

• A Hook and loop backing pad (for attaching polishing and sanding accessories)
• B Hook and loop polishing pad, coarse (for buffing weathered paint)
• C Hook and loop polishing pad, fine (for polishing paint)
• D Hook and loop polishing felt, soft (for buffing paint,ferrous metals and stainless steel sheets) E Hook and loop lambswool polishing disc (for buffing weathered paint)
• F Cushioning disc with Velcro fasteners (for sanding curved surfaces)
• G Felt polishing disc with internal thread M 14
• H Plastic disc brushes
  For a complete range of accessories, see www.metabo.com or the catalogue.

12. Repairs

Repairs to electrical tools must ONLY be carried out by qualified electricians! A defective mains cable must be replaced only with a special, original mains cable from metabo available from the Metabo service.
Contact your local Metabo representative if you have Metabo power tools requiring repairs. See www.metabo.com for addresses.
You can download a list of spare parts from www.metabo.com.

Environmental Protection

Observe the national regulations on environmentally compatible disposal and on the recycling of disused tools, packaging and accessories.

Only for EU countries: never dispose of power tools in your household waste! Used power tools must be collected separately and handed in for environmentally compatible recycling in accordance with European Directive 2002/96/EC on waste electrical and electronic equipment and its implementation in national legal systems.

Technical Specifications

Explanatory notes on the specifications on page 3. Subject to change in accordance with technical progress.

• Dmax =maximum support plate diameter
• Mt, max =maximum torqued
• M=Spindle threa
• l =Length of the sanding spindle
• n* =No-load speed (maximum speed)
• nS =No-load speed depending on the thumbwheel position
• nN* =Speed at rated load
• P1 =Rated input power
• P2 =Power output
• m =Weight without mains cable

Measured values determined in conformity with EN 60745.

• Machine in protection class II

• ~ AC power

• Energy-rich, high-frequency interference can cause fluctuations in speed. The fluctuations disappear, however, as soon as the interference fades away.
  The technical specifications quoted are subject to tolerances (in compliance with the relevant valid standards).

Emission values
These values make it possible to assess the emissions from the power tool and to compare different power tools. The actual load may be higher or lower depending on the operating conditions, the condition of the power tool or the accessories. Please allow for breaks and periods when the load is lower for assessment purposes. Arrange protective measures for the user, such as organisational measures based on the adjusted estimates.
Vibration total value (vector sum of three directions) determined in accordance with EN 60745:

• Vibration total value (vector sum of three directions) determined in accordance with EN 60745:
• ah, P =Vibration emission value (polishing)
• ah, DS =Vibration emission value (sanding surfaces)
• Kh,P/Kh,DS =Uncertainty (vibration)
• Typical A-effective perceived sound levels:
• Lpa =Sound-pressure level
• LWA =Acoustic power level
• KpA, KWA= Uncertainty
• The noise level can exceed 80 dB(A) during operation.
• Wear ear protectors!

Metabowerke GmbH
Metabo-Allee 1 72622
Nuertingen Germany
www.metabo.com

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