SAMCON ExCam-IPP1377 Explosion Proof Network Camera User Manual
- June 9, 2024
- SAMCON
Table of Contents
ExCam-IPP1377 Explosion Proof Network Camera
ExCam® IPP1377
User Manual
Table of contents
1 Introduction ……………………………………………………………………………………………….. 5
2 Technical data ……………………………………………………………………………………………. 5
2.1 Explosion protection ……………………………………………………………………………….. 5 2.2 Illustration
of the model key………………………………………………………………………6 2.3 Electrical parameters of the
camera…………………………………………………………..7 2.4 Connection cable Ex-d –
Ex-e……………………………………………………………………7
2.4.1 Connection cable for models without heater
(SKD02-T/ASKD02-T)………………………………….. 7 2.4.2 Connection cable for models with
heater (SKDP03-T/ASKDP03-T) ………………………………….. 8
2.5 Video-technical characteristics …………………………………………………………………. 9 2.6 Other
technical data ……………………………………………………………………………….. 9
3 Safety Instructions ……………………………………………………………………………………. 10
4 Installation ……………………………………………………………………………………………….. 11
5 Electrical connection ………………………………………………………………………………… 13
5.1 Potential equalization ……………………………………………………………………………. 13 5.2 Connection
and Fusing …………………………………………………………………………. 14 5.3 Example: external connection
and fusing via the terminal box …………………….. 20
5.3.1 Example: direct routing from the ExTB-3 to the safe area
……………………………………………… 20 5.3.2 Example: Routing via ExConnection Rail (optional
accessories) …………………………………….. 21 5.3.3 Appropriate cables & cable entries
……………………………………………………………………………… 22 5.3.4 Fusing
…………………………………………………………………………………………………………………….. 23 5.3.5 Plug assignments
(RJ45)…………………………………………………………………………………………… 24 5.3.6 Tests prior to switching on
the voltage ………………………………………………………………………… 25
6 Working inside the camera housing …………………………………………………………… 26
6.1 Work preparation:………………………………………………………………………………….26 6.2 Opening the
pressure-resistant housing……………………………………………………26 6.3 Removing/inserting a SD
memory card ……………………………………………………. 29 6.4 Status LED
………………………………………………………………………………………….. 30 6.5 Hardware Reset
…………………………………………………………………………………… 30 6.6 Closing of the pressure-resistant
housing ………………………………………………… 30 6.7
Battery…………………………………………………………………………………………………31
7 Settings of the lens …………………………………………………………………………………… 32
8 Network access and visualization ……………………………………………………………… 34
8.1 Browser Support…………………………………………………………………………………… 34 8.2 Assigning the IP
address………………………………………………………………………..34 8.3 Password/ Identification
………………………………………………………………………… 35
9 Maintenance/ Modification………………………………………………………………………….36
10 Repair…………………………………………………………………………………………………….36
11 Disposal/ Recycling ……………………………………………………………………………….. 36
12 Drawings & 3D models …………………………………………………………………………… 36
13 Certificates and further documentation …………………………………………………… 38
14 Notes …………………………………………………………………………………………………….. 39
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Table of Figures and Charts
Tab. 2-1 Model key ……………………………………………………………………………………………… 6 Fig. 2-1 Sectional
view of SKD02-T………………………………………………………………………..7 Fig. 2-2 Sectional view of
ASKD02-T ……………………………………………………………………..8 Fig. 2-3 Sectional view of SKDP03-T
……………………………………………………………………..8 Fig. 2-4 Sectional view of ASKDP03-T
……………………………………………………………………9 Tab. 2-2. Other technical data
………………………………………………………………………………. 9 Tab. 4-1 Mounting Accessories
…………………………………………………………………………… 12 Fig. 5-1 ExCam IPP1377 Equipotential Bonding
……………………………………………………. 13 Tab. 5-1 Equipotential Bonding
…………………………………………………………………………… 14 Fig. 5-2. Cable gland (KLE) and supply line
………………………………………………………….. 14 Fig. 5-3 ExCam IPP1377
T08-VA2.3.K3.BOR2-N.H-xxx.N-T …………………………………… 15 Fig. 5-4. ExCam IPP1377
T08-VA2.3.K3.BOR2-LL.H-005.N-P…………………………………15 Fig. 5-5 Video Tutorial ExTB-3
……………………………………………………………………………. 16 Tab. 5-2. Wire assignment of terminal box
ExTB-3 (without heater) ………………………….16 Tab. 5-3 Wire assignment of terminal box
ExTB-3 (model N/ASKD02-T) …………………..17 Tab. 5-4. Wire assignment of terminal
box ExTB-3 (integrated heater)………………………17 Tab. 5-5 Wire assignment of terminal
box ExTB-3 (model LL/ASKDP03-T)………………..18 Fig. 5-6 Sample circuit of terminal
box ExTB-3 (without heater)………………………………..18 Fig. 5-7 Sample circuit of
terminal box ExTB-3 (heater integrated) …………………………… 19 Fig. 5-8 Photo of the
wired terminal box ExTB-3 ……………………………………………………. 19 Fig 5-9 ExTB-3 -> Safe
area………………………………………………………………………………..20 Fig. 5-10 ExTB-3 -> ExConnection
Rail…………………………………………………………………21 Fig. 5-11 Ex-d cable selection
…………………………………………………………………………….. 22 Fig. 5-12 Barrier gland
……………………………………………………………………………………….. 23 Tab. 5-6 Recommendation for fusing
…………………………………………………………………… 23 Fig. 5-13 Plug assignment,
RJ45………………………………………………………………………….24 Fig. 6-1 Removing the weather protection
roof (1/2) (this illustration is an example) ……27 Fig. 6-2 Removing the
weather protection roof (2/2) (similar illustration)…………………….27 Fig. 6-3
Opening the ExCam IPP1377 (similar illustration)……………………………………….28 Fig. 6-4.
Mounting adapter with built-in components ………………………………………………. 29 Fig. 7-1.
User Interface for setting the zoom and focus …………………………………………… 32 Tab.7-1
Lens Data …………………………………………………………………………………………….. 32 Fig. 8-1 Axis IP Utility
………………………………………………………………………………………… 35
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History of revisions
Product: Title: Doc. -Id. Author: Created:
ExCam® IPP1377 User Manual for ExCam® IPP1377 220721-PT08BA-ES-ExCam- IPP1377_en_rev.01.docx Eva Schneider, Grad. Eng. (UAS) 21.07.2022
Rev. Index 0
1
Date 21.07.2022 19.01.2023
Name
Comment
E. Schneider Compilation of the document
E. Schneider Change of the EAC-Ex certificate
Approved by the ATEX Supervisor
Alexander Kruse
Digital unterschrieben von Alexander Kruse DN: cn=Alexander Kruse, o, ou, [email protected], c=DE Datum: 2023.01.19 12:08:21 +01’00’
Doc.-ID: 220721-PT08BA-ES-ExCam-IPP1377_en_rev.01.docx, Page 4 of 40
1 Introduction
The ExCam IPP1377 is a powerful mega-pixel IP camera of the latest generation,
with 5megapixel resolution at 2592 x 1944 pixels. It is certified according to
ATEX, IECEx and EAC-Ex. The camera has a high-definition television
resolution. It is equipped with a powerful remote zoom and focus lens (with
i-CS). The ExCam series is certified both in accordance with the European
(ATEX) and international (IECEx) directive. The explosion-protected housing is
approved for ATEX group II for zones 1, 2, 21 and 22 including the explosion
groups IIC / IIIC. The T08 ExCam certification allows not only stationary
device installation but also mobile applications (hand-held use, etc.). To see
other approvals, please visit our website at www.samcon.eu. When designing the
ExCam IPP1377, we focused very much on safety, mechanical precision and a high
quality stainless steel.
2 Technical data
2.1 Explosion protection
Identification marks acc. to Directive 2014/34/EU:
Explosion protection (gas): Explosion protection (dust): Explosion protection
(mining):
Protection class:
Transport/storage temperature: Ambient temperature (EX):
Named testing laboratory: EU type approval certificate: IECEx Certificate of
Conformity: EAC-Ex TUR Report: Other certificates:
II 2G (zone 1 and 2) II 2D (zone 21 and 22) I M2 1
Ex db IIC T6 Gb Ex tb IIIC T80°C Db Ex db I Mb
IP66/68 (IEC /EN 60529)
-40°C…+65°C -10°C…+60°C (Type…N.H) -60°C…+60°C (Type…LL.H) 2
TÜV Rheinland (number 0035) TÜV 18 ATEX 8218X (2018) TUR 18.0023X (2018) TC RU
C-DE.HA65.B.01652/22 see https://www.samcon.eu/en/products/network/excam-
ipp1377/
1 Certification for mining only for models with armoured cable and plug
termination. 2 The temperature class must be reduced to T5.
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Attention! The instructions stated on the type plates have to be observed!
2.2 Illustration of the model key
-
Ex productname
ExCam IPP1377 -
Type
T08T08T08T08T08T08T08T08- -
Housingcombination
VA2.3.K3.BOR2VA2.3.K3.BOR2VA2.3.K3.BOR2VA2.3.K3.BOR2VA2.3.K3.BOR2VA2.3.K3.BOR2VA2.3.K3.BOR2VA2.3.K3.BOR2- -
Temp.range N.HN.HN.HN.HLL.HLL.HLL.HLL.H-
-
Cable length [m]
-
Cable termin.
005.N005.N005.A005.A005.N005.N005.A005.A-
PTPTPTPTTab. 2-1 Model key
Explanations:
ExCam IPP1377 =
T08 =
VA2.3.K3.BOR2 =
VA2.3.K3.BOR2 = VA2.3.K3.BOR2 = VA2.3.K3.BOR2 =
N.X =
N.H=
LL.H=
LL.H=
005.N =
005.N = 005.A =
P =
T =
Functional camera description of the ExCam Series (technical data/
specification of the individual camera module)
SAMCON Production- Type 08
T07 ex d housing (stainless steel 1.4404) with large diameter ØVA2=113mm) T07
VA2.3 housing with maximum body length (L.R = 310mm) K3 cable gland flange
Borosilicate sight glass DIN7080 (standard, for video cameras within visible
spectral range: = 350…2000 [nm] and photografical infrared range (NIR), not
suitable for thermographic applications (MIR/ FIR)
Normal ambient temperature range, no heater installed (Tamb > -10°C) High
temperature (Tamb < +60°C) PTC heater installed (Tamb > -60°C) High
temperature battery installed (Tamb < +60°C)
Length of the connection line in meter at delivery; 5m is the standard cable
length, max. cable length is: 005…100 [m] Non armoured cable Armoured cable
Plug- termination (standard) CAT6, RJ-45 network plug (heavy duty), AWG 26-22,
contact assignment acc. To specification EIA/TIA-568B
Terminal Box termination (optional) 4 x PoE Mode A connection (camera PoE)
24VDC (Heater) (see chapter electrical connection)
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2.3 Electrical parameters of the camera
Supply of 24 V DC for the heating: Voltage supply: Power consumption:
24 V DC approx. 40W@-60°C (temperature-dependent)
Power supply of the camera over Ethernet (PoE):
Voltage supply:
PoE, IEEE 802.3af/802.3at type 1 class 3
Reference voltage:
+48 V DC (44…54 V DC)
Maximum power consumption:
10.7 W
Typical power consumption:
5.4 W
2.4 Connection cable Ex-d – Ex-e
Description: Jacket colour:
Data transfer and power supply of the camera module (compliant with DIN EN 60079-14) Green (GN), similar to RAL3001
2.4.1 Connection cable for models without heater (SKD02-T/ASKD02-T)
Systemcable SKD02-T: Outside diameter:
8.9 ± 0.3 mm
Bending radius:
8 x Da when installed and 4 x Da after relocation
Data line:
4 x 2 x AWG23/1 CAT.6
Properties:
PUR halogen-free, flame-retardant, UV-re-
sistant, chemical resistance, shielded
Quick link:
https://www.samcon.eu/fileadmin/documents/en/60-Assembling%26mounting/SKD02-T_Datasheet.pdf
Fig. 2-1 Sectional view of SKD02-T
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Systemcable ASKD02-T: Outside diameter:
12.0 ± 0.4 mm
Bending radius:
20 x Da when installed and
10 x Da after relocation
Data line:
4 x 2 x AWG23/1 CAT.6
Properties:
PUR halogen-free, flame-retardant, UV-re-
sistant, chemical resistance, shielded
(see www.samcon.eu)
Quicklink:
https://www.samcon.eu/fileadmin/documents/en/60- Assembling%26mounting/ASKD02-T_Datasheet.pdf
Fig. 2-2 Sectional view of ASKD02-T
2.4.2 Connection cable for models with heater (SKDP03-T/ASKDP03-T)
Systemcable SKDP03-T: Outside diameter:
12.40 ± 0.3 mm
Bending radius:
8 x Da when installed and 4 x Da after relocation
Data line:
4 x 2 x AWG23/1 CAT.6
Performance elements:
3G1.5 (BK-BU-GN/YE)
Properties:
PUR halogen-free, flame-retardant, UV-re-
sistant, chemical resistance, shielded
Quick link:
https://www.samcon.eu/fileadmin/documents/en/60-Assembling%26mounting/SKDP03-T_Datasheet.pdf
Fig. 2-3 Sectional view of SKDP03-T
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Systemcable ASKDP03-T: Outside diameter:
15.50 ± 0.6 mm
Bending radius:
15 x Da when installed and
10 x Da after relocation
Data line:
4 x 2 x AWG23/1 CAT.6
Performance elements:
3G1.5 (BK-BU-GN/YE)
Properties:
PUR halogen-free, flame-retardant, UV-re-
sistant, chemical resistance, shielded
Quicklink:
https://www.samcon.eu/fileadmin/documents/en/60- Assembling%26mounting/ASKDP03-T_Datasheet.pdf
Fig. 2-4 Sectional view of ASKDP03-T
2.5 Video-technical characteristics
We use the AXIS P1377 network camera in a pressure-resistant enclosure. For
details, please refer to the Product Documentation, video-technical data of
AXIS®:
https://www.axis.com/products/axis-p1377
2.6 Other technical data
Permissible ambient temperature
Protection class as per EN 60529/IEC 529 Housing material Weight Dimensions
Camera (Ex-d)
-10°C … +60°C (for PoE power supply) -60°C … +60°C (In the event of additional 24 V DC power supply) IP66/68 (Test conditions: 24h/3m water column 5°C) stainless steel, mat. no. 1.4404 about 7.8 kg D113mm x 310mm
Terminal box (Ex-e)
-60°C … +55°C
IP66
polyester resin about 1 kg 145mm x 145mm x 71mm
Tab. 2-2. Other technical data
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3 Safety Instructions
Please absolutely observe the safety directions stated in the Ex-installation
instructions of the T08 ExCam series!
Quick link:
https://www.samcon.eu/fileadmin/documents/en/22-Ex-Network-Cameras/ExCam-
Series-T08-EX-Installation-Manual-2020.pdf
It is absolutely mandatory to observe the national safety regulations and
regula-tions for prevention of accidents, as well as the safety instructions
given below in this User Manual!
Attention! Cameras of the type T08 ExCam are not suitable for use in zone 0
and zone 20. The ambient temperature, temperature class and explosion group as
stated on type plate must be observed! Alterations are not permitted! The
camera is to be operated in sound conditions and in the in-tended way.
Attention! Only original parts of SAMCON Prozessleittechnik GmbH may be used
for repairs. Repairs concerning the explosion protection may only be carried
out in accordance with the nationally applied regulations and by SAMCON
Prozessleittechnik GmbH.
Attention! Prior to installation, take external sources of heat or cold into
account! The temperature ranges prescribed for storage, transportation, and
operating must be adhered to!
Attention! Observe the warnings given on the type plate:
“WARNING DO NOT OPEN IN HAZARD AREAS”
The use in hazardous areas with regard to temperature and dust layers is
defined in the respective national regulations.
When installing the ExCam, adhere to the requirements of the EN/IEC 60079-14.
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4 Installation
For erecting and operating the camera, the relevant national regulations, as
well as the generally accepted rules of technology shall prevail. Before
mounting the camera, thoroughly check it for any transport damage, especially
on the housing and cable. Installation, electrical connection and the first
start must only be carried out by qualified specialists.
Work preparation:
Attention! Prepare your work carefully and in accordance with the relevant
regulations.
Attention! Depending on classification of hazard areas, a work approval has to
be obtained. When you open the pressure-resistant enclosure under voltage, it
is absolutely necessary to prevent potentially explosive atmosphere!
To ensure the best image quality delivered by the network camera, plan the
installation site carefully (consider light conditions, object distance or
size, angle and minimum object distance to the focus).
Use appropriate tools and aids. When working, ensure a safe stand. Make sure
that any static charge is avoided
Attention! Please observe the national security, installation and accident
prevention regulations (e.g. DIN EN 60079-14) and the safety instructions in
this User Manual, as well as the ones in the Installation Guidelines!
Attention! Adhere to the provisions of the IECEx, ATEX and EX installation
instructions for mounting and commissioning!
The ExCam® IPP1377 consists of a flame-proof camera housing (Ex-d) and,
optionally (models with a terminal box …-T), a terminal box of a high degree
of safety (Ex-e). Both units are connected via a reinforced 5 m cable. Mount
the camera according to the desired field of view. Install the terminal box so
that a good accessibility is provided, in order to facilitate electrical
connection.
Attention!
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Please pay attention to the national and local regulations for mounting heavy
loads. If in doubt, take appropriate security measures.
Drawings for drill hole patterns and further information can be viewed on our
product page:
Quick link: https://www.samcon.eu/en/products/network/excam-ipp1377/
Option mounting accessories
Wall bracket WMB-…
WALL MOUNT BRACKET WMB-VA2.3 Wall bracket for devices of T08-VA2.3 series Suitable for hanging the camera on walls. Material: stainless steel 1.4404 Load bearing: 45 kg Dimensions: 445 x 140 x 185 mm
Weather protection roof WPR-…
WEATHER PROTECTION ROOF WPR-VA2.3 Weathershield for cameras of the T08-VA2.3Series
Pole adapter PMB-…
WALL MOUNT BRACKET PMB-VA2.3 Pole adapter for VA wall mount Material:
stainless steel 1.4404 Suitable for pole diameters between 50 and 105 mm Load-
bearing capacity: 45 kg Dimensions:120 x 180 (x 130 bei Mast Ø 60 mm)
Tab. 4-1 Mounting Accessories
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5 Electrical connection
Attention! The electrical connection of the equipment may only be carried out
by officially qualified and skilled personnel! Attention! It is absolutely
necessary to ground the ExCam® series housing via a PA connection. Attention!
Please observe the national security, installation and accident prevention
regulations (e.g. DIN EN 60079-14) and the safety instructions in this User
Manual, as well as the ones in the Installation Guidelines! The delivered
ExCam® IPP1377 is equipped with an electrical connection cable of the type
(A)SKD02-T (models N.H) or the type (A)SKDP03-T (models LL.H). The maximum
transmission range from the camera to the next active network interface is 100
meters and can be individually specified by the client. The user is NOT
authorised to do electrical connection procedures inside the pressure-
resistant enclosure.
5.1 Potential equalization The potential equalization/grounding of the camera
body is absolutely necessary, in order to avoid static charges and thus
formation of sparks. For this purpose, a screw terminal is provided at the
rear side, at the bottom (right) (see Figure 5.1). The cross-section of the
equipotential bonding should comply with the National Ground Rules (at least 4
mm2).
Fig. 5-1 ExCam IPP1377 Equipotential Bonding
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Wiring table:
Potential PA
Colour (IEC 60757) GN/YE
Cross-section 4 mm2 (rigid)
Comment
Terminal: slotted screw M4x0.7 (DIN 84) with washer Ø9mm (DIN 125A), Keep 3Nm
tightening torque!
Tab. 5-1 Equipotential Bonding
5.2 Connection and Fusing
Cable gland flange 1F, type 6, M20 SKDP03-T – digital video stream Control
system and power supply (PoE) of the camera module
Fig. 5-2. Cable gland (KLE) and supply line
The green system cable is intended for communication and data transfer to the
connected network devices and, at the same time, for voltage supply (PoE) to
the camera. To ensure the power supply of ExCam IPP1377 (Powered Device/ PD),
it is necessary to make sure that the power-over-Ethernet provider (Power
Sourcing Equipment/ PSE) on the connection side (for example PoE Midspan PoE
injector, switch, etc.) fulfils the specification IEEE 802.3af and 802.3at
type 1 Class 3 (“classification current: 26-30 mA @48VDC, max. feedin power
(power source equipment): 15.4 W, maximum offtake (power device): 6.49 – 12.95
W”). The data transfer of the ExCam IPP1377 series is done via a 100 Mbit/s
Ethernet connection (100BASE-TX).
The figures 5.3 and 5.4 illustrate the potential cable terminations of the
ExCam IPP1377. Possible terminations are: terminal box or plug.
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Fig. 5-3 ExCam IPP1377 T08-VA2.3.K3.BOR2-N.H-xxx.N-T
Fig. 5-4. ExCam IPP1377 T08-VA2.3.K3.BOR2-LL.H-005.N-P
Attention! Never open the Ex-e terminal box under voltage! Attention! Adhere
to the international installation regulations for connection chambers with
increased safety (Ex-e). Attention! Adhere to the separate Usual Manual for
the Ex-e connection chamber attached in the annex.
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Video Tutorial:
Please view our video tutorial:
“SAMCON 01 Wiring the cable SKDP03-T to the junction box ExTB-3”
https://go.samcon.eu/v01
Fig. 5-5 Video Tutorial ExTB-3
The pin assignment of the SKD02-T is executed in accordance with the standard EIA/TIA568B for 100BaseTX and 24VDC, as follows:
Camera (Ex-d) (T568B)
Tx+ TxRx+ Rx-
(PoE +48 VDC)
(PoE +48 VDC)
(PoE GND)
(PoE GND)
GND/SHD
Colour
SKD02-T (IEC60757) WH / OG OG WH / GN GN WH / BU BU WH / BN BN YE / GN
Terminal
Cross-sec- Comment
ExTB-3
tional sur-
face
1
0.26 mm2
Solid conductor
2
0.26 mm2
Solid conductor
3
0.26 mm2
Solid conductor
4
0.26 mm2
Solid conductor
5
0.26 mm2
Solid conductor
6
0.26 mm2
Solid conductor
7
0.26 mm2
Solid conductor
8
0.26 mm2
Solid conductor
PE
2.5 mm2
Flex
Tab. 5-2. Wire assignment of terminal box ExTB-3 (without heater)
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The pin assignment of the ASKD02-T is executed in accordance with the standard EIA/TIA568B for 100BaseTX and 24VDC, as follows:
Camera (Ex-d) (T568B)
Reinforcement Tx+ TxRx+ Rx-
(PoE +48 VDC)
(PoE +48 VDC)
(PoE GND)
(PoE GND)
GND/SHD
Colour
ASKD02-T (IEC60757) YE / GN WH / OG OG WH / GN GN WH / BU BU WH / BN BN YE /
GN
Terminal
Cross-sec- Comment
ExTB-3
tional sur-
face
PE
2.5 mm2
Flex
1
0.26 mm2
Solid conductor
2
0.26 mm2
Solid conductor
3
0.26 mm2
Solid conductor
4
0.26 mm2
Solid conductor
5
0.26 mm2
Solid conductor
6
0.26 mm2
Solid conductor
7
0.26 mm2
Solid conductor
8
0.26 mm2
Solid conductor
PE
2.5 mm2
Flex
Tab. 5-3 Wire assignment of terminal box ExTB-3 (model N/ASKD02-T)
The pin assignment of the SKDP03-T is executed in accordance with the standard EIA/TIA568B for 100BaseTX and 24VDC, as follows:
Camera (Ex-d) (T568B)
Tx+ TxRx+ Rx-
(PoE +48 VDC)
(PoE +48 VDC)
(PoE GND)
(PoE GND)
GND/SHD L+ LPE
Colour
SKDP03-T (IEC60757) WH / OG OG WH / GN GN WH / BU BU WH / BN BN YE / GN BK BU
YE / GN
Terminal
Cross-sec- Comment
ExTB-3
tional sur-
face
1
0.26 mm2
Solid conductor
2
0.26 mm2
Solid conductor
3
0.26 mm2
Solid conductor
4
0.26 mm2
Solid conductor
5
0.26 mm2
Solid conductor
6
0.26 mm2
Solid conductor
7
0.26 mm2
Solid conductor
8
0.26 mm2
Solid conductor
PE
2.5 mm2
Flex
9
1.5 mm2
L+ 24VDC
10
1.5 mm2
L- 24VDC
PE
1.5 mm2
PE
Tab. 5-4. Wire assignment of terminal box ExTB-3 (integrated heater)
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The pin assignment of the ASKDP03-T is executed in accordance with the standard
EIA/TIA-568B for 100BaseTX and 24VDC, as follows:
Camera (Ex-d) (T568B)
Reinforcement Tx+ TxRx+ Rx-
(PoE +48 VDC)
(PoE +48 VDC)
(PoE GND)
(PoE GND)
GND/SHD L+ LPE
Colour
Terminal
Cross-sec- Comment
ASKDP03-T
ExTB-3
tional sur-
(IEC60757)
face
YE / GN
PE
2.5 mm2
Flex
WH / OG
1
0.26 mm2
Solid conductor
OG
2
0.26 mm2
Solid conductor
WH / GN
3
0.26 mm2
Solid conductor
GN
4
0.26 mm2
Solid conductor
WH / BU
5
0.26 mm2
Solid conductor
BU
6
0.26 mm2
Solid conductor
WH / BN
7
0.26 mm2
Solid conductor
BN
8
0.26 mm2
Solid conductor
YE / GN
PE
2.5 mm2
Flex
BK
9
1.5 mm2
L+ 24VDC
BU
10
1.5 mm2
L- 24VDC
YE / GN
PE
1.5 mm2
PE
Tab. 5-5 Wire assignment of terminal box ExTB-3 (model LL/ASKDP03-T)
SKD02-T
SKD02-T
ExCam IPP1377
Fig. 5-6 Sample circuit of terminal box ExTB-3 (without heater)
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ExCam IPP1377
Fig. 5-7 Sample circuit of terminal box ExTB-3 (heater integrated)
Fig. 5-8 Photo of the wired terminal box ExTB-3
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Attention! Introduce the foiling up to about 15 mm close to the terminals, in
order to prevent alien crosstalk. Make sure that the foiling cannot cause any
short circuit of the data pairs! Attention! Bring the twisted pair composite
up to about 10 mm close to the terminals, in order to ensure interference
immunity. Attention! Use only terminals approved by SAMCON. Attention!
Finally, check your network installation with a Class-D Link Test.
5.3 Example: external connection and fusing via the terminal box There are
several options of routing the ExTB-3 terminal box in a safe area:
5.3.1 Example: direct routing from the ExTB-3 to the safe area
Switch/ PoE 15W
24 V DC for heating PoE (802.3at) for camera
Fig 5-9 ExTB-3 -> Safe area
In the case of direct routing from ExTB-3 to the safe area, the power supply
and the voltage signal are led from the safe area to the terminal box. Please
observe the terminal box assignment, as described above.
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Attention! Cables and wires must comply with the requirements of the IEC
60079-0/1/7 & 14. Attention! The supply line must have a sufficient cross-
section. The cable protection must comply with national and international
regulations. 5.3.2 Example: Routing via ExConnection Rail (optional
accessories)
Fig. 5-10 ExTB-3 -> ExConnection Rail
In the case of routing the ExTB-3 into an ExConnection Rail, larger
installation distances can be covered. Please note: In hazardous areas, the
ExConnection Rail (optional accessories) acts as a PoE+ switch, a media
converter from copper to fibre-optic cable, as well as a power supply for the
cameras.
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5.3.3 Appropriate cables & cable entries An integral part of the device safety
is the correct selection of the cables, wires and cable entries.
Attention! Cables and wires must comply with the requirements of the IEC
600790/1/7 & 14. Attention! The supply line must have a sufficient cross-
section. The cable protection must comply with national and international
regulations. To view non-binding configuration and planning guidelines, please
visit our website:
Perhaps our video will help you: “Cables for flameproof devices in potentially
explosive atmospheres” http://go.samcon.eu/video-cable-ex
Fig. 5-11 Ex-d cable selection
Particularly for installations requiring a suitable barrier gland, make sure
that you handle them correctly and observe the rules and notes given in the
respective mounting and assembly instructions. We show the basic procedures in
the following video tutorial: “SAMCON 02 Mounting and installing Ex-d barrier
glands to ExConnection Rails” https://go.samcon.eu/v02
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Re-twist the cable pairs
Fig. 5-12 Barrier gland
5.3.4 Fusing
PoE power supply requires no fuses.
The power supply fusing depends on the cable cross-section and length.
Attention! Recommendation for fusing relates to 40W@24VDC at 100 meters 1.5
mm2
Attention! When the heating switches on, high current peaks occur! Use
slowblow fuses.
Attention! Please pay attention to the national and international regulations
regarding selectivity and line protection.
Potential/ Colour
Wire no. (IEC60757)
L+ / 1
BK
L- / 2
BU
PE
YE/GN
Conductor
Voltage
1.5mm2, stranded wire 1.5mm2, stranded wire 1.5mm2, stranded wire
+24 V DC 0 VDC / GND PE
Maximum power consumption/fusing: 40 W of continuous power Fine-wire fuse (L+)
4000 mA -T- slow-blow (high inrush load!)
Tab. 5-6 Recommendation for fusing
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5.3.5 Plug assignments (RJ45) The data transfer of the ExCam IPP1377 uses a
100 Mbit/s Ethernet connection (100BASE-TX). If the cable termination uses a
plug, the latter should be plugged into the RJ45 PoE slot of the network
device (PSE). Prior to connecting it to the camera, the network device (PSE)
can already be supplied with power, hence there is no ,,power ON” priority
which has to be observed.
Attention! Use appropriate RJ45 plugs! Check the cable shielding, cross-
section and the outside diameter! Attention! It is imperative to ensure a
correct routing of the individual wires according to the EIA/TIA-568B”
Attention! Finally, check your network installation with a Class-D Link Test.
Detailed instructions on how to connect a RJ45 plug are available in our video
tutorial: “SAMCON 03 Mounting and installing the RJ45 jack to SAMCON cables”
https://go.samcon.eu/v03
Fig. 5-13 Plug assignment, RJ45
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5.3.6 Tests prior to switching on the voltage Attention! Prior to starting the
device, perform all tests as indicated by the national regulations.
Furthermore, check the correct function and installation of the device in
accordance with this User Manual and other applicable regulations. Attention!
Incorrect installation and operation of the camera may lead to a loss of
warranty! Attention! Do not switch on the camera at temperatures below 0°C!
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6 Working inside the camera housing
The customer may open the housing only if it is absolutely necessary. Only
exchanging the SD memory card or a hardware reset are reasons for this.
Open the pressure-resistant housing extremely carefully! After having finished
the work, securely re-close it and ensure that the explosion protection is
restored! To do this, you need to proceed step by step, as described in the
instructions below.
6.1 Work preparation:
Attention! Prepare your work carefully and in accordance with the relevant
regulations.
Attention! Depending on classification of hazard areas, it is imperative to
obtain a work approval first! If you adjust the camera yourself or open the
pressure-resistant enclosure (Ex-d) under voltage, it is absolutely imperative
to prevent potentially explosive atmosphere!
6.2 Opening the pressure-resistant housing
,,WARNING MUST NOT BE OPENED IN HAZARD AREAS”
Note: Depending on classification of hazard areas, a work approval has to be
obtained. Even after switching on the power supply, it is absolutely
imperative to avoid potentially explosive atmosphere when opening the camera
housing. Opening the housing requires disassembly and working in a safe (i.e.
non-explosive!) area.
Attention! Pay attention not to damage the thread surface of the flame-proof
gap.
Attention! Pay attention not to damage the housing seals. Keep them clean!
If the ExCam IPP1377 is equipped with a weather protection roof (optional
accessory), remove the roof before you start working! To do so, untighten the
4x12mm lens screws M4*0.7 at the front and rear sides of the bracket holders
(Fig. 6-1).
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Fig. 6-1 Removing the weather protection roof (1/2) (this illustration is an
example)
Fig. 6-2 Removing the weather protection roof (2/2) (similar illustration)
To open the ExCam IPP1377’s stainless steel housing (T07 VA2.3.x.x) of, loosen
the eight cylinder-head hexagon screws (DIN 912/ ISO 4762) together with their
spring rings (DIN 127A) on the rear side of the cable and power supply flange
(see Fig. 6-3). Caution: Do not touch the screw threads with your skin or
clothes! On the threads, there is LOCTITE® 243TM (chemical basis is
dimethacrylate ester) applied to prevent the bolted connection from
unintentional loosening because of impacts and vibrations and to seal them
tightly. It is not permitted for the customer to open the front-side sight
glass flange! There is no need of such an action. Carefully pull out the cable
and supply flange to the rear, as straight as possible. Because of negative
pressure, it may be difficult to remove the flange. The cylindrical clearance
fit (H8f7 – DIN ISO 286) of the camera body and flange may not be tilted! Risk
of damage to the flame-proof gap (DIN EN 60079-1:2012)!
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Fig. 6-3 Opening the ExCam IPP1377 (similar illustration)
Attention: The mounting adapter with the housing’s PTC heater, camera module
and optics, as well as the CB06 temperature control and (if applicable)
auxiliary relays and terminal box are fixed on the cable and supply flange.
Dealing with these components, too, you have to work very carefully and
precisely in order to avoid canting and damage to the inbuilt components!
Caution: Do not touch the cylindrical fit surface with your skin or clothes!
On the surface, there is oil lubricating paste to protect the surface against
fretting corrosion and mechanical stresses. When you open the housing, heed
that you do not damage the GYLON® flat seal (blue, RAL5012) and do not make it
dirty. The flat gasket is loosely attached to the cable and power supply
flange. It is fixed only by the bolted connections!
Attention! Make sure not to damage the surface of the drill hole and the shaft
(fitting) of the flame-proof gap. Attention! Pay attention not to damage the
seals. Keep them clean!
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The illustration is only an example, the lens is changed
1 MicroSD card slot 2 Status LED 3 Built-in microphone. 4 Zoom slider 5
Setting screw for the focus ring 6 Focus ring 7 Power supply (DC) 8 I/O port 9
Iris connector 10 RS48S/422 port 11 Power LED 12 Network LED 13 Control key 14
Safety slot 15 Audio input 16 Audio output 17 Network connection port (PoE)
Fig. 6-4. Mounting adapter with built-in components
6.3 Removing/inserting a SD memory card
Note: The ExCam IPP1377 disposes of a micro SDHC memory card slot (see Fig.
6-4 1). Saved video files can be played and deleted via the web interface.
They are also available in a download list. Moreover, the videos available on
the memory card can also be accessed via an FTP server in the network. If the
memory card has to be replaced by the user, it should be, as far as possible,
empty and pre-formatted with an ext4 or vFAT file system.
When touching electrical components, observe potential equalization (grounding
of the body): carry electrostatic-discharge clothes, a PE wristband etc.!
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6.4 Status LED
The user can see the Status LED (Fig. 6-4) only if the camera housing is open.
6.5 Hardware Reset
To re-set all parameters of the ExCam IPP1377 (including the IP address) to
default setting, a hardware reset has to be carried out.
The parameters can be either reset via the web interface or manually. If the
camera in the network can no longer be reached or its state is uncontrollable,
the reset should be performed manually. To do so, proceed as follows:
1. Disconnect the camera installation module (Axis P1377) from the power
supply. 2. Press and hold the control button 13 (see the illustration 6-4)
and, at the same time,
connect the system to the voltage supply (PoE). 3. Press and hold the control
button until status indicator 2 (Fig. 6-4) lights yellow (wait
about 30 seconds). 4. Release the control button. When the status indicator
lights green (it can take about
1 minute), P1377 will be reset to the factory settings axis. If there is a
DHCP server in the network, the IP address will be the following: 192.168.0.90
(subnet masking 255.255.255.0). 5. IP address and password can be redefined.
If the hardware reset is not satisfactory, or the network camera shows serious
conflicts, or does not work as usually (errors in the browser visualisation,
frozen images, control commands no longer processed, slowing down of the
system, etc.), it may be necessary to re-install the current firmware, or to
install an update (see Chapter 7).
6.6 Closing of the pressure-resistant housing
For closing the housing, proceed in reverse order as when opening. Use
exclusively original screws included in the supply. The cable and power-supply
flange (K3) is fixed by 8 cylinder-head screws M4*0.7 (ISO metric right-
turning) with 12 mm thread length (DIN 912/ ISO 4762, grade 6g). Materials of
bolted connections are identical to the pressure-resistant stainless steel
housing (standard material no. 1.4404 AISI316L). Check whether the threaded
holes are undamaged and clean. Before closing, it is also absolutely
imperative to check the flame-proof gap (circular cylindrical fit).
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Attention! If any mechanical damages occurred to the fitting gap, it is no
longer allowed to use the housing!
Attention! Do not lock-in any foreign objects in the housing.
Dismantled screw locks (spring washers DIN 127A) must be used again. The
GYLON® gasket must be used in undamaged condition, according to the flange
hole pattern, and placed between the flange and the body. The lateral position
of the flat surface/ contact surface is arbitrary. If, when closing the
housing, you see that the surface of the fitting gap is dirty or
insufficiently lubricated, clean it with a clean cloth and de-grease it with a
suitable cleaning agent. Then re-grease it with lubricant suitable for this
specific application (e.g., Molykote® P-40 gel for standard applications or
special grease OKS 403 in the event of heavy seawater influence). The screwed
connections of flange and body components must always be tightened crosswise
at a torque of 3 Nm! Do not tighten the screws too strongly! It can cause
rupture of the cylinder head or over-stretching the threads, and thus leading
to an impairment of the pressure resistance or ignition protection class!
Cylinder-head bolts for explosion-proof connection of the camera body with the
flange component must always be tightened at a 3 Nm torque crosswise and
evenly!
6.7 Battery
ExCam IPP1377 is equipped with a high-temperature resistant Panasonic button
cell BR2330A/VAN. This cell supplies energy to the internal real time clock
(RTC). The customer is not allowed to replace the battery! In this case,
please contact the manufacturer.
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7 Settings of the lens
The ExCam IPP1377 lens can be set up only via the web interface or the
visualization software. The user cannot do any mechanical settings on at
remote zoom lens. To configure the focus and tele-range, you can use the
control function (slider) via the web interface and mouse command (see Fig.
7-1).
Fig. 7-1. User Interface for setting the zoom and focus
This step is only necessary if the camera factory settings are unsatisfactory, or if user settings (focus, sharpness, digital zoom, etc.) to be done via the web interface do not allow the user to achieve the desired results.
Lens type
Iris control aspherical technology Focal length Image angle, horizontal
Control characteristic (iris) MOD (min. object distance)
P 1377 Varifocal, IR-corrected, CS-mount, mega-pixel
ICS iris, F1.2/ 2.7 mm
No
2.8 8.5 mm
103° (wide) – 38° (tele)
automatic
(the camera module contains an analogue circuit)
0.30 m (wide) 1.00 m (tele)
Tab.7-1 Lens Data
Please note! If not agreed otherwise, the ExCam® IPP1377 is pre-configured by the manufacturer to the maximum sensor resolution and low image compression (high image quality and high network bandwidth). The focus is optimized for objects at approximately 10 metres distance.
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The focus of the ExCam IPP1377 network camera is optimised by the manufacturer
to about 10 m object distance. The complete viewing angle is located in the
“wide” area. This means a horizontal viewing angle of 103°. Usually, no
adjustment is required. To focus the objects at a smaller or greater distance,
or to change the zoom range (wide -> tele), you can change the lens settings,
as follows:
1. Via a web browser (Mozilla Firefox, MS Internet Explorer, etc.), open the
user interface of ExCam IPP1377 (for network access, see Chapter 8). Navigate
in the “Setup” menu via the “Basic Setup” pull-down menu to the “Focus”
settings.
2. Follow the shown instructions and first click on the “Open iris” button.
If this button is disabled, this means that the iris is already open.
3. Now click on “Reset”, to reset the lens level to the default value. 4.
Release the zoom and sharpness regulators on the lens, by turning it counter-
clockwise. By moving the two regulators, adjust the zoom strength and image
sharpness. Check the image quality in the window below. 5. Re-tighten the zoom
and sharpness regulators. 6. The click on the button “Fine-tune focus
automatically” in the configuration menu and wait until the automatic
optimization is finished. 7. To re-enable the iris, click “Enable iris”. If
the button is disabled, this means that the iris is already activated. 8. If
necessary, you can make further settings in the “Advanced” tab. Please note:
Before you start the automatic fine tuning, adjust the image sharpness as
precisely as possible with the aid of the sharpness regulator or focus wizard.
The sharpness regulator usually provides the best results.
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8 Network access and visualization
The most important procedures of the camera’s initial commissioning are
described below. The configuration menu of the web surface allows an intuitive
navigation and offers several configuration possibilities. For detailed
documentation and information how to use the web Interface, please see the
User Manual for Axis or visit the following website:
https://www.axis.com/products/axis-p1377
The delivered ExCam IPP1377 is set to the applicable net frequency (50Hz or
60Hz). If the camera is used at a location with a differing net frequency, the
image might start to flicker, particularly in surroundings with fluorescent
tubes. In such a case, the applicable settings
have to be carried out within the menu “System Options > Advanced > Plain
Config”.
User:
root
Password: root
8.1 Browser Support
A list of the currently supported web browsers, operating systems, required
add-ons, etc. can be viewed at:
http://www.axis.com/techsup/cam_servers/tech_notes/browsers.htm
8.2 Assigning the IP address
The ExCam IPP1377 is intended for use in an Ethernet network and requires an
IP address to access and control it. In most of today’s networks, a DHCP
server is integrated. This server automatically assigns an IP address.
If there is no DHCP server available in the network, the IP default address of
ExCam IPP1377 is “192.168.0.90” (subnet masking 255.255.255.0). With the “AXIS
IP Utility”, it is possible to determine the IP address under Windows; the
included USB stick contains this application.
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If it is not possible to assign the IP address, it might be necessary to
change the firewall settings!
The “AXIS IP Utility” tool automatically recognizes all ExCam devices and
visualises them in the device list. It can also be used to manually assign a
static IP address. For this purpose, the ExCam IPP1377 network camera should
be installed in the same physical network segment (physical subnet) as the
computer on which the AXIS IP Utility is running. The network signature of
ExCam IPP1377 is “AXIS P1377” (see Fig. 8-1). MAC address and serial number
for clear device identification are also detected and displayed.
ExCam IP1365 ExCam IPP1377
AXIS P1377
8.3 Password/ Identification
The following user name is set at the factory: root The following password is
set at the factory: root
Fig. 8-1 Axis IP Utility
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9 Maintenance/ Modification
The applicable regulations for the maintenance and servicing of electrical
devices in potentially explosive atmospheres must be adhered to. The required
maintenance intervals are specific to the individual devices. The operating
company has to determine these intervals depending on the application
parameters. The maintenance tasks especially include examination of parts on
which the ignition protection depends (e.g., proper condition of the casing,
seals and cable entry points). If maintenance measures are necessary they have
to be initiated and/or executed.
10 Repair
Repairs may only be carried out with original parts of SAMCON
Prozessleittechnik GmbH. Damaged pressure-resistant housings have to be
replaced completely. If in doubt, send the part in question back to SAMCON
Prozessleittechnik GmbH. Repairs concerning the explosion protection must only
be carried out in accordance with nationally applied regulations by SAMCON
Prozessleittechnik GmbH or by an electrical technician authorized by SAMCON
Prozessleittechnik GmbH. Rebuilding of or alterations to the devices are not
permitted.
11 Disposal/ Recycling
When disposing of the device, nationally applicable regulations must be
observed. This Document is subject to alterations and additions.
12 Drawings & 3D models
All drawings, 3D models, certificates and other information are available in
the download area of the product page on our website:
Quick link: https://www.samcon.eu/en/products/network/excam-ipp1377/
Doc.-ID: 220721-PT08BA-ES-ExCam-IPP1377_en_rev.01.docx, Page 36 of 40
If you wish additional technical information, please contact us at:
[email protected]
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13 Certificates and further documentation
Certificates and further documentation are available in the download area at
the product website: Quick link: https://www.samcon.eu/en/products/network
/excam-ipp1377/
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14 Notes
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Schillerstrasse 17, 35102 Lohra-Altenvers, Germany www.samcon.eu, [email protected] Phone: +49 6426 9231-0, fax: – 31
References
- YouTube
- Welcome to Axis support | Axis Communications
- Explosion Proof Camera Housings - IECEx and ATEX CCTV Systems
- Explosion Proof Camera Housings - IECEx and ATEX CCTV Systems
- YouTube
- YouTube
- YouTube
- AXIS P1377 Network Camera | Axis Communications
- ExCam IPP1377- Explosion Proof Network-Camera (CCTV) with superb light sesitivity, with fullHD resolution, ATEX, IECEx, EAC-Ex & IP68