CHAPIN 24019 1 Gallon Poly Tank Sprayer for Disinfection User Manual
- June 9, 2024
- CHAPIN
Table of Contents
24019 1 Gallon Poly Tank Sprayer for Disinfection
User Manual
WARNING
WARNING: Improper use or failure to follow instructions can result in
explosive failure causing serious eye or other injury. For safe use of this
product you must read and follow all instructions. Do not leave a pressurized
sprayer in the hot sun. Heat can cause pressure build-up resulting in possible
explosion. Do not store or leave solution in tank after use. Always wear
goggles, gloves, long sleeve shirt, long pants and full foot protection when
spraying. Never use any tool to remove pump if there is pressure in sprayer.
Never stand with face or body over top of tank when pumping or loosening pump
to prevent ejecting pump assembly and/or solution from striking and injuring
you. Never pressurize sprayer by any means other than original pump. Do not
attempt to modify this sprayer. Replace parts only with manufacturer’s
original parts. This sprayer is designed for use with bleach solutions only.
Never use or mix bleach or solutions containing bleach with other household
chemicals such as toilet bowl cleaners, rust removers, acids or ammonia
containing products. Never spray flammable, acidic, caustic or other corrosive
solutions or heat, pressure, or gas producing chemicals. Always read and
follow chemical manufacturer’s instructions before use with this sprayer as
some chemicals may be hazardous when used with this sprayer.
Sk-1157-1
Parts
6-6136
Hose|
---|---
6-6003
Nozzle|
6-6007
Fine Mist Nozzle|
6-4626
Shut-off Handle|
6-3337
Carrying Strap|
6-7749
Extension wand|
6-1925
Repair Parts Kit Gaskets and Seals (not included),
Note: Your particular sprayer may not include all parts pictured above.
Congratulations!
You have just purchased a quality Chapin product.
Register Your Sprayer Online @ www.chapinmfg.com
Questions? Do Not Return To Store.
Call us @ 1-800-950-4458 or
www.chapinmfg.com
Hose to Tank
Make sure white outlet tube is attached to hose.
Insert tube into tank.
Proper placement of white outlet tube.
Line up tabs on safety lock connector with notches on
the outlet flange of the tank. Insert tabs into notches to form a secure
seal.
Slip hose nut down to tank, turn
clockwise and tighten as tight as possible by hand.
Nozzle
Attach nozzle to shut-off handle or
extension wand.
Filter
The filter helps prevent clogging while spraying. It is located on the end of
the outlet tube inside your sprayer tank.To clean filter, remove the discharge
assembly from the
tank (Fig. 1A). Make sure the filter (Fig. 3A). is positioned at the bottom of
the tank as pictured.
Pre-Use Check
- Do: Check tightness of hose nut to be sure hose is securely attached to the tank outlet.
- Do: Inspect hose for deterioration, cracks, softness, or brittleness. If any of these conditions are found, replace hose before using. Replace with original manufacturer’s parts only.
- Do: Remove pump (see Filling, Pressurizing and Spraying Instructions), inspect interior and exterior of tank for signs of deterioration of body and bottom. Any sign of deterioration indicates possible tank weakening and could result in explosive bursting under pressure. If any of these signs are found, discard tank immediately and replace. Do not attempt to patch leaks, etc., as this could result in serious injury.
- Do: Follow Filling, Pressurizing and Spraying Instructions, except use water only (Pump plunger 10-20 strokes and inspect for leaks).
- Do: Direct shut-off away from you and open to make sure discharge is not clogged.
- Do: If unit passes this test, release pressure (see Pressure Releasing Instructions), empty tank, and proceed with Filling, Pressurizing and Spraying Instructions.
- Do: Inspect all metal parts including the wand, nozzle and fittings for rust, corrosion and pitting.
If any of these conditions are found, replace affected part with original manufacturer’s part before using.
Filling
- Do: Turn pump handle counterclockwise and remove pump.
- Do: Prepare spray solution following all directions and safety warnings on chemical label.
- Do: Fill tank to no more than the proper gallon marker. Do NOT: over fill to accommodate pump.
- Do: Check pump to make sure that no grass or dirt is stuck to barrel. Replace pump in tank and tighten securely.
Pressurizing and Spraying
Do: Turn handle clockwise to tighten. Push handle down, turn 1/4 turn
counterclockwise to release.
Do: Pump until you feel resistance.
Do: Push handle, down, turn 1/4 turn
clockwise to lock. Begin spraying. Re-pump sprayer as required to maintain
spray force.
Adjust spray pattern by turning
nozzle cap. Do not turn cap more than 2 turns or cap may come off allowing
spray material to spray back on you.
To Release Pressure
- Do: With pump facing away, turn locked handle counterclockwise until air begins to escape. Stop turning handle when you hear air escaping.
- Do: Stay away from the sprayer until all air has escaped.
Care, Storage and Maintenance
- Do: Follow chemical manufacture’s instructions for cleaning. Rinse thoroughly with recommended solvent. Follow Filling, Pressurizing and Spraying Instructions, except pump unit only 8-10 strokes. Be sure that the wand and nozzle are thoroughly rinsed after each use.
- Do: Open shut-off and allow recommended solvent to run through discharge assembly.
- Do: Release pressure (Follow Pressure Release Instructions), remove pump and empty sprayer.
- Do: Store sprayer tank upside down, with pump removed, in a warm dry location.
- Do: Periodically oil pump by dropping 10-12 drops of light oil down pump rod through opening in cover.
Fatigue-Free Spraying
For constant spraying, push down on shut-off handle and move grey locking
mechanism away from you. To release, squeeze handle and move the grey locking
mechanism back towards you.
Troubleshooting
– Tank pressurizes but does not spray.
WARNING: Release pressure in tank before troubleshooting.
Clean shut-off (Fig. 10A- 10D)
Pull handle straight up. Insert notches from underside of handle into plunger
grooves and turn counterclockwise. Remove plunger, diaphragm and spring. Wash
diaphragm with mild detergent. Reassemble: Hold shut-off upright as shown,
place spring in hole, place diaphragm on top of spring. Reassemble plunger and
tighten. Tighten plunger clockwise until flush to top of shut-off body. Do not
over-tighten or unit may not spray. Slide forks under plunger, push handle
down until it snaps into place.
Clean Nozzle Assembly (Fig. 10E) -Remove nozzle cap by
unscrewing.
Clean and re-assemble.
P.O. Box 549 700 Ellicott St.
Batavia, NY 14021-0549 U.S.A.
1-800-950-4458
www.chapinmfg.com