CHAPIN Proseries Backpack Sprayer User Manual

PROSERIES™ BACKPACK SPRAYER
Use and Care ManualModel 64800 • 4G/ 15L

Proseries Backpack Sprayer

WARNING
Carefully Read These Instructions Before Use
WARNING
WARNING: IMPROPER USE OR FAILURE TO FOLLOW INSTRUCTIONS CAN RESULT IN EXPLOSIVE FAILURE CAUSING SERIOUS EYE OR OTHER INJURY.
For safe use of this product you must read and follow all instructions. Do not leave a pressurized sprayer in the hot sun. Heat can cause pressure build-up resulting in possible explosion. Do not store or leave solution in tank after use. Always wear goggles, gloves, long sleeve shirt, long pants and full foot protection when spraying. Never use any tool to remove pump if there is pressure in the pressure chamber. Never pressurize sprayer by any means other than the original pump. Do not attempt to modify this sprayer. Replace parts only with manufacturer’s original parts.
Never spray flammable, caustic, acidic, chlorine, bleach or other corrosive solutions or heat, pressure, or gas producing chemicals. Always read and follow chemical manufacturer’s instructions before use with this sprayer as some chemicals may be hazardous when used with this sprayer.
SK 1158-1
CAUTION

• PRE-USE CHECK: Before each use check tightness of hose nut to be sure hose is securely attached to the shut-off assembly. Ensure hose is securely attached to the tank by tightening hose clamp if necessary. Ensure that all nozzle and wand connections are tight. Insure the large pump clamp is tight. Insure the 2 bolts used to attach the pump lever to the pump shaft are tight.
• Do Not exceed a tank solution temperature of 120º F/ 49º C.

NOTE: The tank and hose may have residual water in it due to quality testing performed on the sprayer.
APPLICATIONS & USE FOR YOUR SPRAYER
Avoid using a sprayer for general cleaning purposes if plant protection or herbicide chemicals have already been used in the sprayer. If a sprayer has been used for plant protection or as an herbicide, clean the sprayer completely (see cleaning section) before using.
Plant Food: Use different spray patterns for optimum foliage feeding or for fungicide and pesticide application.
Herbicides: Reduce weeds and unwanted plants but avoid using the same sprayer for plant feeding or protectio without thoroughly cleaning (see cleaning section) the sprayer first.
General Household Use: Apply detergents, cleaning solutions, warm water (do not exceed 120°F/49°C) or nontoxic household cleaning chemicals for carpets, floors, walls, glass, counter tops and ceilings. DO NOT use sprayer that has been used with herbicides, pesticides or other toxic chemicals for household applications.
General Outdoor Use: Use the sprayer for cleaning windows or with a detergent for general purpose cleaning.
SPRAYER COMPONENTS & USE INFORMATION

NOZZLE ASSEMBLY

Figure 1-2
Unscrew the nozzle cap (1) from the nozzle body (3) with retaining nut (2) fastened tightly to the elbow (5). Unscrew the retaining nut (2). Push the nozzle body (3) with the nozzle gasket (4) out of the retaining nut (2). To reinstall the nozzle, reverse the above instructions.
Figure 3
Unscrew the retaining nut from the elbow and push the fan nozzle tip and gasket out of the retaining nut. To reinstall the nozzle, reverse the above instructions.

WAND ASSEMBLY

1. Make sure the o-ring is installed on the end of the wand. Insert the wand into shut-off valve.
2. Turn and tighten the retaining nut clock-wise onto the shut-off valve.

INSTALLING THE PUMP HANDLE

The pump handle can be mounted on either side of the pump shaft (A). To install the pump handle place the handle (C) over the shaft (A) aligning the pump handle holes and shaft holes. Slide the bolts (B) through the aligned holes as shown in figure 3. Tighten nuts (D) to bolts. There are holes in the pump handle to allow for either left (fig.2-4) or right (fig.5) hand mounting.

INSTALLING THE SHOULDER STRAP

The top of the shoulder straps are attached to the tank.
Attach the lower end of the straps by clipping the strap hooks to the metal frame between where the frame exits the tank and curves around.
WAND HOLDER
The wand easily snaps into handle.

3 STAGE FILTERING SYSTEM
This backpack sprayer is equipped with a 3 stage filtering system (see figure 1). Stage 1 is a filter basket incorporated into the tank opening where fluid is added. Stage 2 filter is located at the inlet of the pressure cylinder. Stage 2 is a removable In-Tank filter. Stage 3 is a removable filter incorporated into the shut-off assembly. Periodic cleaning of these filters is recommended to insure consistent fluid flow through the sprayer. This will also reduce sprayer component wear.

The stage 3 filter is a removable filter incorporated into the inlet side of the shut-off valve (see section “disassembling and repairing the shut-off valve”) . Make sure pressure is released before detaching the hose from the shut-off. It is best to have no or minimal fluid in the pressure cylinder before removing and reinstalling the stage 3 shut-off filter as fluid can leak from the hose.
Figure 2 Stage 2 (removable In-tank filter)

FILLING THE SPRAYER
Make sure the filter basket is in place to keep debris from entering the tank.
Determine the amount of mixture needed for your application. Add the proper amount of water to the tank. Add the proper amount of chemical to the tank (check the chemical label for proper ratio of chemical). Stir mixture in tank with a clean utensil (like a paint stirrer). The tank will hold the 4-gallon (15.1L) capacity plus the chemical.
It is not necessary to completely fill the sprayer tank with each use. You can fill the tank with only the amount needed for each application.
Always follow the manufacturer’s instructions included on their product label.
HELPFUL SPRAYING INFORMATION
Use RAPID pump strokes to prime the pump. You will know the pressure chamber is filling with liquid when you feel firm resistance from the pump. The air in the pressure chamber is compressed from repeated strokes. By pressing the hand lever on the shut-off, the valve opens. For safety lock-off feature (no- spraying), pull up on handle and move red locking mechanism into lock-off position as shown in fig. 1. To disengage, pull up on handle and return red locking mechanism to neutral position as in fig. 3. For lock-on feature (continuous spraying), push down on handle and move red locking mechanism into lockon position as shown in fig. 2. To disengage, push down on handle and return red locking mechanism to neutral position as shown in fig. 3.

For easy pump action use the END of the pump handle. The amount of liquid delivered during spraying depends on the rate of pump stroke. The fan nozzle tip is rated at .4 gpm at 40psi. This is the nominal operating pressure of the sprayer.
Note: If you experience a rapid drop in pressure, drain the sprayer completely and pump the handle with an empty tank. The pressure chamber will fill with the required volume of air to repressurize. Perform this procedure from time to time as routine maintenance.
POWDER-BASED CHEMICALS
Powder-based chemicals (powder mixed with liquids to make the spraying agent) are usually abrasive and can cause wear. When you use a powder-based chemical in your sprayer, make sure it is thoroughly dissolved in the liquid solution. Thoroughly clean and flush the sprayer with water to extend the life of the sprayers parts.

CLEANING

1. Always empty the sprayer and clean the tank thoroughly after each use.
2. Pump the sprayer handle until all of the contents and air exit through the nozzle (minimum of 30 strokes).
3. Fill tank half way with water and pump the water out as explained in step 2 (repeat several times as necessary).

Other Cleaning Hints:

• Improper spray distribution usually means the nozzle is clogged, remove the nozzle and clean it.
• Soap can be added to the water to clean the tank.
• Do not use strong cleaning agents or abrasives.
• If you use a chemical agent to clean the tank follow the manufacturer’s recommendations for the disposal of the waste water.
• Follow the chemical manufacturers instructions for clean up.

STORING / MAINTAINING YOUR SPRAYER

• The sprayer should be stored out of direct sunlight in a cool dry space.
• Before freezing weather make sure to drain all liquid in the tank, pump, pressure cylinder, hose, shut-off valve, wand and nozzle, to avoid liquid expansion and cracking in the sprayer components (See “Cleaning” section). Lock the shut-off valve in the “open” position.
• When service is required call your nearest dealer and always insist on original manufactured replacement parts.
• Inspect the hose, wand, pump, tank and shut-off valve for wear, damage or leaks on a regular basis and repair defects promptly.

TROUBLE SHOOTING YOUR SPRAYER

Plate
Damaged /worn upper o-ring on piston| Replace O-ring
Diaphragm pump is damaged| Replace Diaphragm Pump
Too much resistance after just a few pumping strokes but pressure only lasts briefly.| Not enough air cushion in the pressure chamber| Release pressure in pressure chamber.Remove the hose & drain pressure chamber. Reconnect the hose.
Upper valve plate damaged/worn/dirty| Clean or replace upper valve plate
Upward pumping action is more difficult and/or pump handle moves itself backdown.| Vent hole is clogged| Clear the vent hole in cap.
Clogged filter| Clean in tank filter
Piston cylinder intake clogged| Clean piston cylinder intake
Leaks at Diaphragm Pump| Damaged/worn/O-rings| Replace O-rings on Diaphragm Pump
Damaged Diaphragm Pump| Replace Diaphragm Pump
Shut-off leaks| Connections loose| Tighten connection.
Worn or damaged shut-off| Rebuild or replace the shut-off valve.
Wand assembly leaks| Connections loose| Tighten connection.
Damaged or worn o-ring/gasket| Replace o-ring/gasket.
Nozzle assembly leaks| Connections loose| Tighten connection.
Damaged or worn o-ring/gasket| Replace o-ring/gasket.
Leak between pump assembly and tank| Pump clamp loose| Tighten clamp.
O-ring worn or damaged| Replace pressure chamber o-ring.
Hose leaking at tank outlet| Hose clamp loose| Tighten clamp.
Hose leaking at shut-off| Connection loose| Tighten retaining nut.
Damaged or worn o-ring/gasket| Replace o-ring/gasket.

DISASSEMBLING AND REPAIRING THE PUMP ASSEMBLY

1. Release the pressure from the sprayer and remove all liquid from both the pressure chamber and tank.
2. Remove filter basket and the In-tank filter from the pressure chamber (fig. 1).
3. Remove hose (fig. 2).
4. Remove 2 bolts attaching the pivot lever to the pump shaft and remove diaphragm assembly (fig. 3).
5. Remove the 2 bolts holding back spine/frame (fig. 4), and the back spine/frame will come off.
6. Rock the pressure chamber back and forth and push down to free it from the tank (fig 5). Once freed the entire pump assembly can be removed.
7. The pressure chamber o-ring can be replaced. DO NOT stretch the o-ring over the bottom flange. Assemble the o-ring over the top of the chamber. Apply petroleum jelly to the o-ring before reinstalling pump assembly into the tank (fig. 6).
8. Reassemble in reverse of removal. Note: there is a notch/tab combination in the pump assembly/tank to be used for alignment (fig. 7).

DISASSEMBLING AND REPLACING THE DIAPHRAGM PUMP

1. Unscrew diaphragm pump from pressure cylinder base.
   The use of a strap wrench or other mechanical means may be neccesary (fig. 1).

2. Remove cotter pin from diaphragm pump assembly pivot lever connection. Remove pivot lever and connection  hardware from diaphragm pump assembly (fig. 2 and 3).

3. Discard Diaphragm Pump Assembly.

4.  Attach pivot lever and connection hardware to new diaphragm pump assembly. Make sure orientation is correct with slot in diaphragm cover ( fig. 4).

5. Apply Petroleum jelly to 2 diaphragm pump o-rings (fig. 5).
   Screw diaphragm pump assembly into pressure chamber base (fig. 6), making sure the o-ring seats inside the pressure chamber base so that the o-ring does not show anymore (fig. 7)

6. Align the diaphragm pump alignment mark with the pressure cylinder base alignment mark (fig.8). The slot in the diaphragm cover will also be in alignment.

DISASSEMBLING AND REPAIRING THE SHUT OFF VALVE

1. Assembled shut-off valve (Figure 1).
2. Remove the retaining pin (A) (Figure 2) place the notched end of the retaining pin on a hard surface and push down. Remove the retaining pin and slide the handle off the valve.
3. Remove the retaining nut (o-ring attached), spring, and valve stem (B) (Figure 3). Replace worn parts. Lubricate the O-rings and reassemble by reversing the steps above. Place the handle groove in the slotted area of the valve stem and make sure the locking clip is positioned in the neutral position (see “Helpful Spraying Information” section). Insert the retaining pin. Push down on the handle a few times to distribute the lubricant evenly. Check filter (C) in end of shut-off valve for debris. Remove filter and flush with water to clean out.

REPLACEMENT PARTS ORDER INFORMATION

REPLACEMENT PARTS ORDER INFORMATION

Congratulations!
You have just purchased a quality Chapin product.
Register Your Sprayer Online@ www.chapinmfg.com/warranty.asp.
DO NOT RETURN THIS SPRAYER TO STORE
Call: 1-800-950-4458
www.chapinmfg.com.
Chapin International, Inc
P. O. Box 549 700 Ellicot St. • Batavia, NY 14021-0549 U.S.A. • 1-800-950-4458 • www.chapinmfg.com
Due to our ongoing product improvement process, product specifications may change without notice. U.S. and foreign patents pending.

Chapin International, Inc
P.O. Box 549 700 Ellicott St.
Batavia, NY 14021-0549 U.S.A.
1-800-950-4458
www.chapinmfg.com
016767R0122

Documents / Resources

| CHAPIN Proseries Backpack Sprayer [pdf] User Manual
Proseries Backpack Sprayer, Proseries, Backpack Sprayer, Proseries Sprayer, Sprayer
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References

• Chapin International: Sprayers, Spreaders, Industrial, Irrigation

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