Husky E159516A Pressure Activated BSPP Conventional Nozzles Instruction Manual

Husky E159516A Pressure Activated BSPP Conventional Nozzles

Important safety instructions
save these instructions in a readily accessible location

• WARNING: Cancer and Reproductive Harm – www.p65warnings.ca.gov.
• WARNING: Designed for use at motor fuel dispensing facilities only.

INSTALLATION INSTRUCTIONS

1. Turn off the dispenser and relieve line pressure.
2. Do not use thread sealants (Teflon® tape, anti-seize, or any other kind of sealant).
3. Tighten firmly, approximately 15 – 20 lbf•ft / 20.3 – 27 N•m, but do not overtighten.
4. Pressurize the system and visually inspect for leaks.
5. Test nozzle for proper automatic shut off between 5 – 10 gpm / 18.9 – 37.9 Lpm.
6. Perform a pressure activation test (no pressure / no flow test).

DO NOT OVERTIGHTEN. USE WRENCH ON HOSE NUT ONLY.

IF DRIVE-OFF OCCURS

• Turn off the dispenser and relieve line pressure.
• Visually check for fractured spout shear groove.
• Check for leaks.
• Check spout tip – should be in round and the sensing port should be clear of debris.
• Test nozzle for proper automatic shut off between 5 – 10 gpm / 18.9 – 37.9 Lpm.
• Check for electrical conductivity.
• Perform pressure activation test (no pressure / no flow test).

TESTING/MAINTENANCE/INSPECTION

Daily

• Check for leaks/stains.
• Check for loose spouts.
• Check for damage.
• Check for bent lever.
•  Check for broken clip/trigger spring.

Monthly

• Check nozzle auto shut off between 5 – 10 gpm/18.9 -37.9 Lpm.
• Check no pressure/no flow.
• Check the “remove after” date.

Annually

• Check for electrical conductivity.
• Lubricate the main valve stem.
• All driveaways, maintenance, and inspection activities must be logged using the serial number of the individual product.
• Apply city, state, or federal testing regulations as appropriate.

ANY TEST/INSPECTION FAILURE REQUIRES IMMEDIATE EQUIPMENT REPLACEMENT OR REMOVAL FROM SERVICE.

MADE IN THE USA

INSTALLATION/USAGE AND WARNINGS INSTRUCTIONS

ALWAYS ADHERE TO INSTALLATION/USAGE INSTRUCTIONS AND WARNINGS. Improper use may result in injury, damage, or hazardous spill.

GENERAL WARNINGS/INSTRUCTIONS PERTAINING TO A RISK OF FIRE, ELECTRIC SHOCK OR INJURY TO PERSONS:

• Use of equipment is at individuals’ own risk.
• Always abide by and adhere to city, state, and federal regulations regarding use and installation of dispensing equipment.
• Always follow the product manufacturer’s installation & maintenance instructions.
• Always turn off all power to the dispenser during maintenance and inspection activities.
• Always close the shear valves during maintenance and inspection activities.
• Always relieve pressure from the system prior to performing maintenance activities.
• Always check continuity after installation using a megohmmeter (Refer to PEI RP 400 for details).
• Always replace or remove from service damaged or leaking dispensing equipment immediately.
• Always report leaks/spills/accidents to appropriate authorities.
• Always wear appropriate safety equipment during maintenance activities.
• Always have appropriate fire extinguishing equipment within 5 ft / 1.5 m of dispensers.
• Never use pipe thread sealant (Teflon tape, anti-seize, or any other kind of sealant).
• Always place containers on the ground before filling them.
• Always discharge static electricity before using or servicing equipment by touching a metal part of the dispenser before and after fueling the vehicle.
• Never smoke within 20 ft / 6.1 m of dispensers.
• Never keep in service past recommended life.
• Never leave the nozzle unattended while dispensing fuel.
• Never use sparking or flaming devices within 20 ft / 6.1 m of dispensers.
• Never use power tools near dispensers or to aid in the installation process.
• Never use cell phones within 20 ft/6.1 m of dispensers.
• Never reenter the car when fueling the vehicle.
• Never allow gasoline to touch eyes or skin.
• Never use at flow rates in excess of regulatory guidelines.
• Never use at flow rates less than 5 gpm/18.9 Lpm.
• Never dispense flammable material into unapproved containers.
• Never dispense fuel without a valid driver’s license.

CAUTION: DO NOT TOP OFF!
Topping off can lead to spills and splashes.

Important safety instructions
save these instructions in a readily accessible location.

WARRANTY

VAPOR PRODUCTS
Husky Corporation will, at its option, repair, replace, or credit the purchase price of any Husky® manufactured product which proves upon examination by Husky, to be defective in material and/or workmanship for a period of one (1) year of installation or fifteen (15) months from the manufacture date of shipment by Husky, whichever occurs first. The warranty period on repaired or replacement vapor recovery products is only for the remainder of the warranty period of the defective product.

CONVENTIONAL PRODUCTS
Husky Corporation will, at its option, repair, replace, or credit the purchase price of any Husky manufactured product which proves upon examination by Husky, to be defective in material and/or workmanship for a period of one (1) year from the manufacture date of shipment by Husky.

Buyer must return the products to Husky, transportation charges are prepaid. This Warranty excludes the replaceable bellows, bellows spring assembly, spout assembly, and scuff guard, unless (i) damage is obvious when the product is removed from the shipping carton and (ii) the defective product is returned to Husky prior to use. This warranty does not apply to equipment or parts which have been installed improperly, damaged by misuse, improper operation or maintenance, or altered or repaired in any way.

The warranty provisions contained herein apply only to original purchasers who use the equipment for commercial or industrial purposes. There are no other warranties of merchantability, fitness for a particular purpose, or otherwise, and any other such warranties are hereby specifically disclaimed. Husky assumes no liability for labor charges or other costs incurred by Buyer incidental to the service, adjustment, repair, return, removal or replacement of products. Husky assumes no liability for any incidental, consequential, or other damages under any warranty, express or implied, and all such liability is hereby expressly excluded.

Husky reserves the right to change or improve the design of any Husky fuel dispensing equipment without assuming any obligations to modify any fuel dispensing equipment previously manufactured.

OPERATION INSTRUCTIONS

1. Activate the dispenser.
2. Insert the spout into the fill pipe opening.
3. Lower the hose end of the nozzle so the spout spring catches the inside of the fill pipe.
4. Raise the lever and begin fueling.
5. The nozzle will shut off automatically when the tank is full.
6. Wait 15 seconds to allow any fuel remaining in the spout to drain.
7. Remove the nozzle from the fill pipe by raising the hose end of the nozzle.
8. Return the nozzle to the nozzle boot.

NOTE:
The nozzle is equipped with a unique Flo-Stop® device that shuts off the nozzle if it falls from the fill pipe or raises above the horizontal.

PRESSURE ACTIVATION TEST INSTRUCTIONS

1. Verify nozzle has to hold an open clip.
2. Verify dispenser is turned off.
3. Place the nozzle spout into the test can.
4. Pull up the lever and latch clip – a small amount of fuel may flow until the line pressure is relieved.
5. Turn on the dispenser and select grade – the nozzle should not dispense fuel.
6. Release the lever.
7. Pull up the lever and latch clip – the nozzle should dispense fuel.
8. Turn off the dispenser – the nozzle should stop dispensing fuel.
9. Turn the dispenser on and select grade – the nozzle should not dispense fuel.

NOTE:
The no pressure/no flow device fulfills the NFPA Code 30A requirement regarding self-service nozzles with a hold-open latch. If the nozzle fails item #5 or #9, verify dispenser is not allowing constant pressure to the hose. If the dispenser tests OK, replace the nozzle.

SPOUT REPLACEMENT INSTRUCTIONS

Model 001471 Light Duty Diesel Spout Assembly, 001473 Unleaded Spout Assembly

1. Remove the spout lock nut and spout.
2.  Remove and discard the spout seal.
3. Place a new spout seal in the groove.
4. Insert a new spout into the body making sure the vent tube is in the port.
5. While holding the spout in proper alignment, tighten the spout lock nut firmly, approximately 35 – 60 lbf•ft / 47 – 81 N•m. Do not over-tighten.

TROUBLESHOOTING GUIDE

The nozzle keeps shutting off or won’t dispense

1. Make sure the dispenser is on and activated.
2. Slow down flow rate – use lower notch on clip.
3. Clean spout tip end.
4. Clean or replace the filter.
5. Inspect Safe-T-Break®.
6. Replace the spout assembly.
7. Check dispenser pressure – 19 psi / 1.3 bar to activate the nozzle.
8. Remove the nozzle & drain hose.

Nozzle won’t shut off

1. Check flow rate – minimum of 3 gpm / 11.3 Lpm required.
2. Remove the nozzle and drain hose.

Nozzle leaks

1. Check for the loose spout.
2. Check the hose connection.
3. Check for cracks in the nozzle and hose threads.

Low flow rate

1. Remove Flo-Equalizer® (if equipped).
2. Verify dispenser is not in slow flow rate mode.
3. Check for system leak.

Flow rate above 10 gpm / 37.9 Lpm

1. Verify Flo-Equalizer® being used – either inside or outside dispenser.
2. Check Flo-Equalizer® for debris.

GENERAL TECHNICAL DATA

• Fuel Type Test and warranty for gasoline and diesel fuel
• Flow Rate
  • Unleaded w/o Flo-Equalizer® = 14 gpm / 52.9 Lpm
  • Light Duty Diesel w/o Flo-Equalizer® = 16 gpm / 60.6 Lpm
• Body Die cast aluminum
• Disc Fluorocarbon
• Packing Double O-ring seal protected by fiber reinforced Teflon®
• Lever One-piece contoured steel
• Shipping Weight
  • XS® Unleaded = 3.1 lbs / 1.4 kg Light Duty Diesel = 3.1 lbs / 1.4 kg
  • XS® MFM Unlead = 3.3 lbs / 1.4 kg Light Duty Diesel = 3.3 lbs / 1.4 kg
• Threads XS® = ¾” / 19 mm BSPP XS® MFM = 1″ / 25.4 mm BSPP
• Spout Unleaded = 13/16″ / 20.6 mm O.D. Light Duty Diesel = 15/16″ / 23.8 mm O.D.
• Case Quantity 15

INSTALLATION INSTRUCTIONS

Model 007490 Standard Flo-Equalizer

1. Turn off the dispenser and relieve line pressure.
2. Disconnect the nozzle from the hose and drain.
3. Insert Flo-Equalizer®, a small hole first, into the nozzle inlet.
4. Using the end of a deep well socket or similar tool, lightly tap the Flo-Equalizer® on the outer edge until snug.
5. Reconnect the nozzle to the hose following recommended installation instructions.

DIS CLAIMER:
In the event of a pressure differential in excess of 25 psi/1.7 bar across the Flo-Equalizer® or the presence of debris obstructing the movement of internal components, the Flo-Equalizer® output may exceed 10 gpm / 37.9 Lpm.

NOTE:
Field installation of the Flo-Equalizer® is not UL approved because improper installation may cause the nozzle to fail.

REMOVAL

1. Turn off the dispenser and relieve line pressure.
2. Disconnect the nozzle from the hose and drain.
3. Using a scribe with a hooked tip or similar tool, insert the hooked tip end completely through the Flo-Equalizer® center.
4. Hook the edge of the Flo-Equalizer® and gently pull it out of the nozzle inlet.
5. Reconnect the nozzle to the hose following recommended installation instructions.

HOLD OPEN CLIP INSTALLATION / REMOVAL INSTRUCTIONS

Model 003593 Hold Open Clip Kit

1. Remove the nozzle from the hose and drain.
2. Position the latch spring under the latch clip and hose them in place. The latch clip should straddle the mating holes in the trigger lever.
3. Insert the latch rivet through the latch clip and lever, making sure latch spring is secured in position by the rivet.
4. Install push nut on rivet – DO NOT hammer in place.
5. Squeeze the lever several times to check the operation.
6. Verify clip and lever are parallel.

NOTE:
Field installation of the hold-open clip is NOT UL-approved because improper installation may cause the nozzle to fail.

REMOVAL

1. Remove the nozzle from the hose and drain.
2. Place the nozzle on a flat surface in a safe location.
3. Hold up on the latch clip to prevent the rivet from rotating.
4. Drill off the riveted end using a ¼” / 6.4 mm bit.
5. Do not remove the latch plate.

NOTE: Nozzles can be ordered without clips.

GUARD REPLACEMENT INSTRUCTIONS

EASY-ON MATE GUARD
Model 003795, 000226, 003440

1. Remove the old waffle splash guard (if applicable).
2. Remove the old nozzle guard from the nozzle.
3. Install a new guard over the spout and pull back.
4. Reinstall the waffle splash guard (if applicable).

POPD® MATE GUARD
Model 007815

1. Turn off the dispenser and relieve line pressure.
2. Remove the waffle splash guard (if applicable).
3. Remove the old nozzle guard.
4. Install a new POPD® mate guard over the spout and pull back.
5. Reinstall the waffle splash guard (if applicable) over the spout lock nut.
6. Install desired advertisement and clear cover (model 006628).

FLUTED HANDLE COVER
Model 003376

1. Remove the old handle cover.
2. Snap the new handle cover into place.

WAFFLE SPLASH GUARD
Model 001808

1. Remove the old waffle splash guard.
2. Install a new waffle splash guard over the spout lock nut.

POPD® CLEAR COVER
Model 006628

1. Trim advertisement to 3.75 in / 95.25 mm X 3.75 in / 95.25 mm.
2. Notch corners of advertisement approximately .375 in / 9.5 mm X .375 in / 9.5 mm.
3. Turn the clear cover “inside out”.
4. Center advertisement on POPD® guard, using the notched corners as guides, and fold over the edges.
5. Lay a clear cover over the advertisement, making sure the advertisement stays centered, and turn it “right side out”.
6. Confirm the cover is securely in place.

ACCESSORIES

• Model 000397 Unleaded spout gauge

Husky Corporation
2325 Husky Way Pacific, MO 63069
Phone: 800-325-3558
Fax: 636-825-7300
www.husky.com.

References

• p65warnings.ca

Read User Manual Online (PDF format)

Read User Manual Online (PDF format)  >>

Download This Manual (PDF format)

Download this manual  >>