KEMLAN HALO 800 Inbuilt Wood Fire User Manual

KEMLAN HALO 800 Inbuilt Wood Fire User Manual

IMPORTANT:
INSTALLER, PLEASE LEAVE THESE INSTRUCTIONS WITH THE UNIT ON COMPLETION.

10 YEAR FIREBOX WARRANTY

The firebox is covered by a 10 year warranty. Other parts are covered by a one year limited warranty.

• Head Office – 13 French Avenue, Brendale, Queensland 4500
• Telephon e – PH: (07) 3490 5500
• Facsimile – FAX: (07) 3490 5520
• Website: – www.jetmaster.com.au
• Business hours: – Monday to Thursday 7:30am-4:00pm. Friday 7:30am-2:00pm
• Email: – sales@jetmaster.com.au

DIMENSIONS

HEARTH MEASUREMENT AND COMBUSTIBLE MANTLE CLEARANCE

DIMENSIONS FOR PYROTECH BOARD ZERO CLEARANCE BOX AND CLEARANCES

 |

A

|

B

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C

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D

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E

|

F

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G

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H

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J

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K

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L

---|---|---|---|---|---|---|---|---|---|---|---
HALO 800| 720| 944| 532| 472| 472| 894| 25| 695| 268.5| 263.5| 350

ASSEMBLY INSTRUCTION

1. Align the edge of the rear panel to the face of the side panel. Use the supplied screws and fix panels into place.

2. Repeat the process for the other side panel.
   

3. Attach the top panel as shown. Use the supplied screws. Make sure all edges are flushed and aligned.
   

4. Position the zero clearance assembly over the appliance. Make sure the appliance is centrally located. Slide the blanking panel in the gap between the underside of the top panel and top of the appliance until it is flush to the front of the box. This panel does not  need to be fixed by screws. This will complete the assembly process.
   

BOX ENCLOSURE

FOR TIMBER CAVITY / ZERO CLEARANCE

HEBEL CONSTRUCTION

![HEBEL

CONSTRUCTION](https://manuals.plus/wp- content/uploads/2023/03/Screenshot_12-21.jpg)

1. Install the first air tube by pushing it up, over and into the air tube holders. Make sure the air tube end with no cap is installed towards the back.

2. All air tube holes must point to sides and bottom of the appliance. Push the air tube as far back as possible.
   

3. Place baffle plate (1) on top of the air tube, 212mm left to right, 200mm front to back, push baffle plates as far back as possible
   

4. Position baffle plate (2) on top of baffle plate (1).
   

5. Install air tube and baffle plate (3) as per figure (3), this time install the baffle plates opposite side to the first one

6. The final step is to install the baffle plate (2) that has been placed on top of baffle plate (1). Lower baffle plate (2) into the gap and push towards the back. The assembly is now complete.

MINIMUM HEIGHT OF FLUE SYSTEM EXIT INSTALLATION TO COMPLY WITH AS/NZS 2918

KEMLAN INDUSTRIES
Operating Instructions

Congratulations on the purchase of your Australian made Kemlan slow combustion wood fireplace.
We hope this serves you well, not just as a stunning feature; but as a functional tool for heating your
home and keeping you and your family warm however cold the winters may get, because this is
what Kemlan specialises in and has perfected, making fires in Brisbane QLD since 1969, ‘Australian
made for Australian conditions’.

Welcome to the Kemlan family,

| would like to share with you the correct way to operate your Kelan wood fire giving best results for both heating and usability.

Let’s get started:
The First Burns –

Unfortunately, we have no control over how the fire is loaded nor do we have any control over what quality of fuel / timber is used, therefore we can only give recommendations, and this will be the difference in heat output and length of burn.

Hard wood should always be used as the main fuel source in all Kemlan wood heaters at a moisture level of between 12% – 20% (always have a moisture meter).

If the timber is too dry it will burn faster, if the timber is too wet it will struggle to burn at all and give very little heat.

The first few burns in a wood fire are commonly referred to as ‘curing burn:
getting heat into the appliances steel and paint for the first time., this is when you are

‘What we are trying to achieve here is 3-fold:

‘The first goal it to get heat into the white ceramic baffles and the steel flue system, getting these 2 things hot will create the ‘draw’ of the fireplace this is the process in which the smoke is drawn out of the fireplace chamber through the flue system.

‘The second goal is to lay a bed of ash in the base of the fire, ash in the bottom of the fire is essential to the performance of the fireplace, the optimal thickness of ash is 2-3 Inches (25mm – 75mm).

Having this bed of ash will assist the fuel to light easier creating an air layer under the timber, it will also assist in a longer hotter burn as the ash holds a large amount of the heat while the timber above is burning, So DO NOT clean your ash out until you have to, you should never see the firebricks in the base of your fire.

The third goal of the initial burns is to cure the paint on the fireplace casing, Kemlan fires are painted with a high temperature paint. When first applied at our factory, the paint is very soft, we place all finished fireplaces under heat lamps to start the ‘curing’ process but because of the time it takes and

the temperature the casing needs to stay at to complete this process we need YOU to finish this cure
in your home by lighting your new fire! So, let’s do it

Building your fire –

Whether you have purchased a small, medium or large chamber fireplace the set- up is the same.

Kemnlan introduce more primary air into the chamber of the fireplace than most other brands on the market, this makes it very easy to light the fire from a cold start, it also makes it easy for you the user of the fireplace to load the paper or firelighters, kindling (small pieces of soft wood) and hard

wood into the chamber straight away.

Your goal should be to fill the fireplace chamber front to back, sided to side to make sure heat is evenly distributed throughout the entire firebox.

We don’t want to have to keep tending to the fireplace slowly adding pieces of timber and constantly opening the door, one full load of timber is far better.

‘Scan the QR code below to access the ‘How to stack and light your Kemlan wood fire’ video.

Please take some time to watch to see if your process is the same.

Now your Kemlan fire is up and running make sure to keep the primary air slide fully open, this will ‘ensure maximum oxygen is getting to the fuel and this will create quicker heat into the fireplace box, baffle, flue and of course your home.

The air slide can move from extreme left (fully open) to extreme right (fully closed).

Think of this slide like an accelerator and brake on a car. Fully open would be putting your foot down ‘on your car’s accelerator, fully closed is like putting the breaks on in the car.

When we want energy into the room (KW) we want the slide open, as the room gets to the desired temperature the air slide can be moved towards the right- hand side reducing the air to the chamber slowing the energy output and fuel consumption.

The air slide should only be moved half to % of the way across while you can still tend to the fire, losing it completely or starving the fire should only be done when you cannot tend to the fire for long periods of time (e.g. going to bed) when your only goal is for length of burn.

Remember no matter whether itis a curing burn or an everyday use, heat is key, never light a small fire! A small fire in a large, chambered firebox will not produce any heat in the components of the fireplace or in your room. Choose the fire that best suits your living and heating requirements.

Reloading your Kemlan fie ~

When tsime to add timber to your fireplace first make sure the underside of your white baffles ‘s actually white, if they are stilblack this wllmean the hardwood has not fully caught alight If this Is the case wait, you wllnotice asthefre heats up and your seasoned hardwood is flllit the baffle plates will return to there original white condition, this means the fredrawing correctly through the fuesystem and burning cleanly with the secondary aiinfll swing.

You can now apen the ai side fully, crack the door slightly allowing the aie pressure to equal then carefully fully open the door.

Have the timber you are going to load in the chamber ready to immediately reload, be prepared, <on’t open the door and then go looking fr the optimal pieces of timber, the longer you wait the colder the chamber wil get and te higher the chance of smoke coming back into the room.

Overnight burns ~

[All medium and largesie Kemlan fireplaces have whaticlled an ‘overnight burn’ but what does thismean??

Generally, Kemilan medium to large chamber will ben between 8 ~ 12 hours depending on the {ualty off ue Vtimber and how full you stack the chamber. For maximum burn time you would fill the chamber up to SOmm below the secondary ar tubes underneath the white bafe plate. The larger the pieces of timber the better!

After the 8-12 hours you should stil have glowing embers inthe base ofthe fire, a small amount of kindling and medium sie pieces of hardwood can then be reloaded making sure the ar control has been moved back to ult introducing maximum primary ar agai,

you follow these simple steps, you willind your Kemlan fireplace is one of the best investments vou have made to your home.

From everyone in Kemlan we thank you for your business and wish you a lifetime of warmth and enioyment

IMPORTANT:

LUNDER NO CIRCUMSTANCES SHOULD ANY SOLVENTS SUCH AS METHYLATED SPIRITS, PETROL, [MINERAL TURPENTINE ETC OR DETERGENTS, BE ALLOWED TO COME IN CONTACT WITH THE PAINTED SURFACE OF THE HEATER AS DAMAGE TO THE FINISH WILL RESULT. IF AN ACCIDENT ‘DOES OCCUR, SPRAY CAN PAINT IS AVAILABLE FROM YOUR NEAREST KEMLAN DEALER,

Certificate of Compliance for

SOLID FUEL HEATERS

this is lo certify Mal Mt appliance slated on Oar certificate haw been tinted for Heat Output Hymnal Efficient. and Parnaiba( Emissions in accordance will, the .lartrallan New Zealand Standard(r) detailed below

 Particulate Emissions Factor
National Standards|  67% 1.1g/kg AS/NZS 4012 (2014) AS/NZS 4013 (2014) AS/NZS 2918 (2018)

ISET herein. ,rants to:
Kemlan Industries Pty Ltd
13 French Avenue, Brendale, Queensland, Australia 4500
Certificate No.: ASFT22CO59 Certified Date: 21 October 2022 Issue Date: 21 October 2022 Expiry Date: 08 August 2024

ASFT performs compliance testing of Said Fuel Aopkances to the relevant Austialierv New Zealand standards. This certification is subject to the conditions set forth in the characteristics above and is not to be construed as  any recommendation. assurance or guarantee by ASFT of the product acceptance by Authonbes having jurisdiction

Australian Solid Fuel Testing, 3 Garden Street, Morwell, Vktoria, Australia 3840 MIN 06 610 154 768

WARRANTY

1. Kemlan wood heaters carry a warranty on the 6mm firebox for a period of ten (10) years.
2. This warranty also covers other components of the heater for a period of one (1) year. These components include the baffle plate, handle assembly, secondary air tubes and fan.
3. Kemlan’s warranty covers the wood heaters against defects in materials and manufacture.

THIS WARRANTY DOES NOT COVER –

• Failure to comply with manufacturer’s operation instructions.
• Normal wear and tear or damage caused by incorrect installation.
• Any form of rust and/or corrosion to the painted finish of the heater.
• Damage to the glass in the door, if the damage is caused by impact or misuse.
• The cost of collection and delivery of the wood heater and/or parts.
• Damage caused by water ingress.
• Cost of removal of defective heater or re-installation of replacement heater.
• Failure to use fireplace components supplied by Kemlan Industries Pty Ltd.
• Cost of inspection for damaged heater.

CLAIMS

(I) Kemlan will provide a full replacement of the heater in the first five years after installation.
(ii) Replacement in the subsequent five years (i.e. sixth to tenth year after installation will be on the following basis. Owner will pay fifty percent of the current retail price, if the claim is made in the sixth year – tenth year after purchase.

• Replacement of heater subject to all conditions in section four of warranty.
• Should any defects occur, contact the Kemlan distributor from whom you purchased the heater.
• Under this warranty the defective parts will be repaired or replaced, free of charge.
• The fireplace installation must comply with the relevant local statutes, ordinances, regulations and bylaws.

THIS WARRANTY IS VOID IF:

The appliance has been over-fired or operated in atmospheres contaminated by chlorine, fluorine or other damaging chemicals. Over-firing can be identified by, but not limited to, warped plated or tubes, rust coloured cast iron, bubbling, cracking and discolouration of steel or enamel finishes.

The appliance has been over-fired or operated in atmospheres contaminated by chlorine, fluorine or other damaging chemicals. Over-firing can be identified by, but not limited to, warped plated or tubes, rust coloured cast iron, bubbling, cracking and discolouration of steel or enamel finishes

PLEASE COMPLETE AND RETAIN THIS SECTION FOR YOUR
RECORDS

Purchased from: ……………………………
Address: ……………………………….
Date of Purchase: ……………

NOTES

Documents / Resources

| KEMLAN HALO 800 Inbuilt Wood Fire [pdf] User Manual
HALO 800, Inbuilt Wood Fire, HALO 800 Inbuilt Wood Fire, Wood Fire, Wood Fire Place
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References

• Jetmaster Fireplaces Australia
• kemlan.com/

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