RYOBI RRT1600 Plunge Router 1600W User Manual

June 9, 2024
RYOBI

RYOBI RRT1600 Plunge Router 1600W

ORIGINAL INSTRUCTIONS

Important! It is essential that you read the instructions in this manual before assembling, maintaining and operating the product.

Safety, performance, and dependability have been given top priority in the design of your plunge router.

INTENDED USE

The plunge router is intended to be used only by adults who have read and understood the instructions and warnings in this manual and can be considered responsible for their actions. It is desigr similar materials. It is intended to be used by a single operator hile holding both of the handles and guiding the base of the router smoothly across the surface of the workpiece. The workpiece should be securely clamped in place to a work bench or similar fixture. The operator should never attempt to operate the router and hold the workpiece at the same time. ed for normal and plunge routing of wood and It is designed to be fitted with router bits with straight shanks that are compatible with the 6, 8 or 12 mm collet-type bit holding system and which have a maximum speed rating equal to or greater than the maximum speed of the router. The plunge router can be used for:

  • Cutting grooves and shaping edges in wood.
  • Freehand cutting of letters, grooves, and patterns in wood
  • Chamfering, rebating, dadoing, and dovetailing in Wood.

The router is not intended to be mounted on a fixture or workbench unless specific instructions about how to do this are given by the manufacturer of the router. Do not use the plunge router in any way not described in this manual.

WARNING
Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference.

ROUTER SAFETY WARNINGS

  • Hold the power tool by insulated gripping surfaces only, because the cutter may contact its own cord. Cutting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock.
  • Use clamps or another practical way to secure and support the workpiece to a stable platform. Holding the work by your hand or against the body leaves it unstable and may lead to loss of control.
  • If the product is provided for the connection of dust extraction and collecting equipment, ensure these are connected and properly used.
  • Always use bits of the correct shank diameter according to the available collet dimmension. Only use bits manufactured according to EN 847-1. Do not use damaged bits.
  • Always wear protective eye wear when operating the router. When necessary, wear a dust mask appropriate to the material being cut.
  • Keep mains lead clear from the working range of the product. Always lead the cable away behind you.
  • Never reach into the area near the cuting bit when the router is running.
  • Chips and splinters must not be removed while the product is running.
  • Do not use router bits with maximum speed rating less than the maximum speed of the router. Router bits may come apart and cause serious personal injury.
  • Use only rotary cutting bits of the correct shank diameter for the collet mounted.
  • Use only rotary cutting bits suitable for the speed of the product.

WARNING
Always feed the product into the workpiece against the rotational direction of the bit. Feeding in the same rotational direction of the bit may cause the product to jump up from the workpiece, resulting in loss of control.

RESIDUAL RISKS
Even when the product is used as prescribed, it is still impossible to completely eliminate certain residual risk factors. The following hazards may arise and the operator should pay special attention to avoid the following:

  • Injury caused by vibration

    • Limit exposure. See Risk Reduction.
  • Injury caused by filying debris

    • Wear eye protection at all times.
  • Injury caused by dust

    • Wear eye protection at all times. Wear appropriate dust mask with suitable filters that can protect against particles from the material being worked on. Do not eat, drink, or smoke in the work area. Ensure adequate ventilation.
  • Injury caused by electric shock

    • The cutting bit may contact hidden wiring causing parts of the product to become live. Always hold the product by the designated handles and take care when blind cutting into walls and floors where cables may be hidden.
  • Injury from contact with the cutting bits
    The bits are sharp and will become hot during use. Wear gloves when changing bits. Keep hands away  from the cutting area at all times. Never hold theworkpiece being cut in your hands or across your leg. Secure the workpiece whenever possible.

  • Injury caused by noise
    Prolonged exposure to noise will increase the risk of hearing damage, and the effects are cumulative. When using power tools for any extended period of time, wear hearing protection.

RISK REDUCTION

It has been reported that vibrations from handheld tools may contribute to a condition called Raynaud’s Syndrome in certain individuals. Symptoms may include tingling numbness, and blanching of the fingers, usually apparent upon exposure to cold. Hereditary factors, exposure to cold and dampness, diet, smoking, and work practices are all thought to contribute to the development of these symptoms. There are measures that can be taken by the operator to possibly reduce the effects of vibration:

  • Keep your body warm in cold weather. When operating the product, wear gloves to keep the hands and wrists warm. It is reported that cold weather is a major factor contributing to Raynaud’s Syndrome.
  • After each period of operation, exercise to increase blood circulation.
  • Take frequent work breaks. Limit the amount of exposure per day.

If you experience any of the symptoms of this condition, immediately discontinue use and see your doctor about these symptoms.

WARNING
Injuries may be caused or aggravated by prolonged use of a tool. When using any tool for prolonged periods, ensure you take regular breaks.

KNOW YOUR PRODUCTRYOBI-RRT1600-Plunge-Router-1600W-
FIG-4

  1. Brush cap
  2. Ruler knob
  3. Knob
  4. Speed regulator
  5. Fine height adjuster rod
  6. Stop bar lock knob
  7. Spindle lock
  8. Dynamic adjuster
  9. Depth gauge
  10. Bit
  11. Parallel guide lock knob
  12. Lock on button
  13. Trigger
  14. Plunge lock knob
  15. Template guide
  16. Dust port adapter
  17. Collet
  18. Carbon brush
  19. Centring pin
  20. Copy follower
  21. Guide rack
  22. Guiding rod
  23. Handle, insulated gripping surface

MAINTENANCE

WARNING
The product should never be connected to a power supply when assembling parts, making adjustments, cleaning, performing maintenance, or when the product is not in use. Disconnecting the product from the power supply will prevent accidental starting that could cause serious injury.

WARNING
When servicing, use only original manufacturer’s replacement parts, accessories and attachments. Use of any other parts may create a hazard or cause product damage.
WARNING
Do not at any time let brake fluids, gasoline, petroleum- based products, penetrating oils, etc., come in contact with plastic parts. Chemicals can damage, weaken or destroy plastic which may result in serious personal injury. Avoid using solvents when cleaning plastic parts. Most plastics are susceptible to various types of commercial solvents and may be damaged by their use. Use clean cloths to remove dirt, carbon dust, etc.

  • Avoid using solvents when cleaning plastic parts. Most plastics are susceptible to various types of commercial solvents and may be damaged by their use. Use clean cloths to remove dirt, carbon dust, etc.
  • Electrical tools used on fiberglass material, wallboard, spackling compounds, or plaster are subject to accelerated wear and possible premature failure because the fiberglass chips and grindings are highly abrasive to bearings, brushes, commutators, etc. We do not recommend using the productl for extended work on these types of materials.

WARNING

Always wear safety goggles or safety glasses with side shields during power tool operation. If operation is dusty, also wear a dust mask.

  • If the supply cord is damaged, it must be replaced by a special cord or assembly available from the manufacturer or its service agent.
  • For greater safety and reliability, all repairs should be performed by an authorised service centre.

LUBRICATION
All of the bearings in the product are lubricated with a sufficient amount of high-grade lubricant for the life span of the product under normal operating conditions. Therefore, no further lubrication is required.

ENVIRONMENTAL PROTECTION

Recycle raw materials instead of disposing of as waste. The machine, accessories and packaging should be sorted for environment-friendly recycling.

SYMBOLS ON THE PRODUCT

RYOBI-RRT1600-Plunge-Router-1600W-FIG-1

Waste electrical products should not be disposed of with household waste. Please recycle where facilities exist. Check with your local authority or retailer for recycling advice.

SYMBOLS IN THIS MANUAL

RYOBI-RRT1600-Plunge-Router-1600W-FIG-2

The following signal words and meanings are intended to explain the levels of risk associated with this product:

DANGER
Indicates an imminently hazardous situation, which, if not avoided, will result in death or serious injury.

WARNING
Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury.

CAUTION
Indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury

CAUTION
(Without Safety Alert Symbol) Indicates a situation that may result in property damage.

WHAT IN THE BOX

RYOBI-RRT1600-Plunge-Router-1600W-FIG-3

INSTALLATION INSTRUCTION

RYOBI-RRT1600-Plunge-Router-1600W-FIG-5. RYOBI-
RRT1600-Plunge-Router-1600W-FIG-6 RYOBI-
RRT1600-Plunge-Router-1600W-FIG-7

SETTING

RYOBI-RRT1600-Plunge-Router-1600W-FIG-8 RYOBI-
RRT1600-Plunge-Router-1600W-FIG-9 RYOBI-
RRT1600-Plunge-Router-1600W-FIG-10 RYOBI-
RRT1600-Plunge-Router-1600W-FIG-11 RYOBI-
RRT1600-Plunge-Router-1600W-FIG-12 RYOBI-
RRT1600-Plunge-Router-1600W-FIG-13

CLEANING

RYOBI-RRT1600-Plunge-Router-1600W-FIG-14

English

Product specifications
Plunge router
0RGHO
Voltage
Input
No-load speed
Plunge depth
&ROOHW VL]H
Weight According to EPTA-Procedure 01/2014
Sound pressure level
Uncertainty K
Sound power level
Uncertainty K
Wear ear protectors.
The vibration total values (triaxial vector sum) determined according to EN 62841:
&XWWLQJ JURRYHV LQ

wood

Uncertainty K

WARNING

The vibration emission level given in this information sheet has been measured in accordance with a standardised test given in EN 62841 and may be used to compare one tool with another. It may be used for a preliminary assessment ofexposure. The declared vibration emission level represents the main applicationsof the tool. However if the tool is used for different applications, with different accessories or poorly maintained. the vibration emission may differ. This may significantly increase the exposure level over the total working period. An estimation of the level of exposure to vibration should also take into account the times when the tool is switched off or when it is running but not actually doing the job. This may significantly reduce the exposure level over the total workingperiod. Identify additional safety measures to protect the operator from the effects of vibration such as: maintain the tool and the accessories, keep the hands warm, organisation of work patterns.

RYOBr® WARRANTY APPLICATION CONDITIONS

In addition to any statutory rights resulting from the purchase, this product is covered by a warranty as stated below.

  1. The warranty period is 24 months for consumers and commences on the date the product was purchased. This date has to be documented by aninvoice or other proof of purchase. The product is designed and dedicated to consumer and private use only. So there is no warranty provided in case of professional or commercial use. This warranty applies only on new products.
  2. There is a possibility to extend for a part of the range of power tools (AC/DC) the warranty period over the period described above using the registration on the www.ryobitools.eu website. The eligibility of products for extended warranty is clearly displayed in stores and/ or on packaging andis contained within the product documentation. The end user is required to register his/her newly-acquired products online within 30 days from the date of purchase. The end user may register for the extended warranty in his/her country of residence if listed on the online registration form where this option is valid. Furthermore, end users must give their consent to thestorage of their personal data that is required to be entered online. They must also accept the terms and conditions. The registration confirmation receipt, which is sent out by e-mail, and the original invoice showing the date of purchase will serve as proof of the extended warranty.
  3. The warranty covers all defects of the product during the warranty period due to faults in workmanship or material at the purchase date. The warranty is limited to repair and/or replacement and does not include anyother obligations including but not limited to incidental or consequential damages. The warranty is not valid if the product has been misused, used contrary to the instruction manual, or has been incorrectly connected to a power supply. This warranty does not apply to:
    • any damage to the product that is the result of improper or lack of maintenance
    • any product that has been altered or modified
    • any product where original identification (trade mark, serial number) markings have been defaced, altered or removed
    • any damage caused by non-observance of the instruction manual
    • any product not displaying the CE approval mark on the rating plate
    • any product that has been attempted to be repaired by a non- authorised warranty service centre or without prior authorisation by Techtronic Industries any product connected to improper power supply (amps, voltage, freque encv) any damage caused extermal Intuences (water, chemical, physical, shocks) or toreign substances normal wear and tear spare parts inappropriate use, overloading of the tool use or no-approved accessories or parts
    • Power tool accessones provided with the tool or purchased separately. incluaing Dut hot mited to screw dnver Dits, ari DIES, abrasive discs, sand paper and blades, lateral guide, etc.
    • Components (parts and accessories) subject to natural wear and tear, indluding but not limited to service & maintenance kits, carbon brushes, bearings, chuck, SDS dill bit attachment or recepion, power cord, auxiliary handle, transport carry case, sanding plate, dust bag. dust exhaust tube, felt washers, Impact wrench pins & springs, etc.
  4. For servicing, the product must be sent or presented to a RYOBl authorised service staton listed tor each countiy in the tollowing ist of service station addresses. In some countries your local YOBI dealer undertakes to send the product to the RYOBI service organisaton. when sending a product to a RYOBl service station, the product should be safely packed without any dangerous conternts such as petrol, marked with sender’s address and accompanied by a short description of the fault.
  5. A repair replacement under this warranty is tree of charge. t does not consnute an extension or a new start or thne warranty period. ExXCnanged parts or products become our property. In some countrhies delivery charges r postage will have to be paid by the sender. Your statutory rights arising from the purchase of the product remain unaffected
  6. This warranty is valid in the European Community. Switzerland, lceland, Norway, Liechtenstein, Turkey and Russia. Outside these areas, please contact your authorised RYOBI dealer to determine t another warranty applies.

DECLARATION OF CONFORMITY

Techtronic Industries GmbH
Max-Eyth-Straße 10, 71364 Winnenden, Germany Herewith we declare that the product Plunge router Brand: RYOBI Model number: RRT1600 Serial number range: 44442105000001-44442105999999 is in conformity with the following European Directives and harmonised standards 2006/42/EC, 2014/30/EU, 2011/65/EU EN 55014-1:2017, EN 55014-2:2015, EN 61000-3-2:2014, EN 61000-3-3:2013 EN 62841-1:2015, EN 62841-2-17:2017 RoHS documentation is compiled according to EN 50581:2012 CE Todd Chipner Sr. Director, Regulatory & Safety Winnenden, Feb. 28, 2019 Authorised to compile the technical file: Alexander Krug, Managing Director Techtronic Industries GmbH Max-Eyth-Straße 10, 71364 Winnenden, Germany.

References

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