Tregaskiss BA1 Cobot Air-Cooled MIG Gun User Guide

Tregaskiss BA1 Cobot Air-Cooled MIG Gun User Guide

Overview

Cabot users expect a quick to-implement and easy-to-use automation solution that keeps their operations agile and profitable. Tregaskiss ® BA1 cubit air- cooled MIG guns deliver this through their proven durability and overall simplicity of design – keeping weld operators focused on manufacturing quality parts instead of troubleshooting or maintaining MIG guns.

Accu Lock™ MIG gun consumables were designed to maximize production uptime through their long service life and quick and accurate replacement.

To further reduce the potential for error through simplified inventory, AccuLock consumables can be used as a Common Consumable Platform™ across Bernard® semi-automatic, and Tregaskiss robotic, fixed automatic and cobot MIG welding guns

System Components

Know Your Options

Accu Lock™ R Consumables
Eliminate contact tip cross-threading issues with new AccuLock R Consumables. These new consumables are designed for increased tip life, which can reduce replacement frequency and related downtime. AccuLock HDP Contact Tips can increase life by an additional 10x or more in pulse welding applications. And in most cases, your current tip and diffuser can be replaced with no impact to Tool Center Point (TCP), making this upgrade low effort, low risk, and high payoff.

QUICK LOAD® Liners
The QUICK LOAD Liner System loads from the front of the MIG gun, and requires less than half the time and effort for replacement when compared with conventional liners. These liners interface with a QUICK LOAD Liner Retainer that is seated within the power pin of the gun on first use. QUICK LOAD Liners come standard on Tregaskiss® cobot MIG Guns. These liners are compatible with the QUICK LOAD Liner AutoLength™ System. Available for wire sizes between 0.030” and 3/32” and in lengths of up to 15 feet.

QUICK LOAD Liner Auto Length™ System
The QUICK LOAD Liner Auto Length System is designed to minimize downtime, wire feeding and quality issues commonly associated with short liner length. Housed inside the power pin, this spring-loaded module applies constant forward pressure on the liner, keeping it seated properly in the retaining head. This revolutionary technology allows for up to one-inch forgiveness if the liner
is too short and accommodates liner movement during welding. Available for wire sizes between 0.035” and 1/16”, this new system is designed specifically for use with QUICK LOAD Liners.

Gun Configurations

NOTE: For Center Of Mass information, see owner’s manual OM-BA1 at Tregaskiss.com/BA1

Configuration – 22 Degree Neck

350 mm (13.78″) TCP, Neck 405-22QC

Configuration – 45 Degree Neck

350 mm (13.78″) TCP, Neck 405-45QC

Consumable Options

AccuLockTM Heavy Duty (HD) Copper Contact Tips

T-A030CH for 0.030″ (0.8 mm) wire; qty. 10
T-A035CH for 0.035″ (0.9 mm) wire; qty. 10
T-A039CH for 0.039″ (1.0 mm) wire; qty. 10
T-A045CH for 0.045″ (1.2 mm) wire; qty. 10
**T-A052CH* for 0.052″ (1.3 mm) wire; qty. 10
T-A062CH for 1/16″ (1.6 mm) wire; qty. 10
T-A072CH for 0.070″ (1.8 mm) wire; qty. 10
T-A078CH for 5/64″ (2.0 mm) wire; qty. 10
T-A094CH** for 3/32″ (2.4 mm) wire; qty. 10

NOTE: add “-100” to the end of the above HD copper contact tip part numbers for quantities of 100. *add “-1000” to the end of the above part numbers for quantities of 1000.

AccuLock Heavy Duty (HD) Chrome Zirconium Contact Tips

T-A030ZH for 0.030″ (0.8 mm) wire; qty. 10
T-A035ZH for 0.035″ (0.9 mm) wire; qty. 10
T-A039ZH for 0.039″ (1.0 mm) wire; qty. 10
T-A045ZH for 0.045″ (1.2 mm) wire; qty. 10

NOTE: add “-100” to the end of the above HD Chrome Zirconium contact tip part numbers for quantities of 100.

AccuLock HDP Contact Tips

T-A035WH for 0.035″ (0.9 mm) wire; qty. 10
T-A039WH for 0.039″ (1.0 mm) wire; qty. 10
T-A045WH for 0.045″ (1.2 mm) wire; qty. 10
T-A052WH for 0.052″ (1.3 mm) wire; qty. 10

NOTE: add “-100” to the end of any of the above HDP contact tip part numbers for quantities of 100.

AccuLock Teach Pointers (used for cobot programming)

T-A001TP Adjustable teach pointer
T-A050TP Teach pointer, 1/2″ CTWD
T-A062TP Teach pointer, 5/8″ CTWD
T-A075TP Teach pointer, 3/4″ CTWD
T-A10MTP Teach pointer, 10 mm CTWD
T-A15MTP Teach pointer, 15 mm CTWD

AccuLock R Gas Diffuser

D-ATTH Gas diffuser, thread-on, Accu Lock R
D-ATSH Gas diffuser, slip-on, Accu Lock R

NOTE: add “-100” to the end of the above gas diffuser part numbers for quantities of 100.

Tregaskiss® Nozzles

TOUGH GARD® Anti-Spatter Liquid
This ready-to-use water-soluble, non-toxic product creates a sacrificial surface that reduces spatter adhesion. This prolongs the life of your consumables and minimizes downtime due to nozzle cleaning which can help reduce your operating and maintenance costs.

TG-101-32SP 32 fl. oz. / 946 mL (spray bottle)

For further information visit Tregaskiss.com/TOUGHGARD

QUICK LOAD® Liners

415-26 Liner retainer
415-24 Liner retainer (required for 3/32” wire)
415-30-6Q for 0.030″ (0.8 mm) wire; 6′ (1.8 m)
415-30-15Q for 0.030″ (0.8 mm) wire; 15′ (5.0 m)
415-35-6Q for 0.035″ (0.9 mm) – 0.045″ (1.2 mm) wire; 6′ (1.8 m)
415-35-10Q for 0.035″ (0.9 mm) – 0.045″ (1.2 mm) wire; 10′ (3.05 m)
415-35-15Q for 0.035″ (0.9 mm) – 0.045″ (1.2 mm) wire; 15′ (5.0 m)
415-116-6Q for 0.052″ (1.3 mm) – 1/16″ (1.6 mm) wire; 6′ (1.8 m)
415-116-10Q for 0.052″ (1.3 mm) – 1/16″ (1.6 mm) wire; 10′ (3.05 m)
415-116-15Q for 0.052″ (1.3 mm) – 1/16″ (1.6 mm) wire; 15′ (5.0 m)
415-564-6Q for 1/16″ (1.6 mm) – 5/64″ (2.0 mm) wire; 6′ (1.8 m)
415-564-15Q for 1/16″ (1.6 mm) – 5/64″ (2.0 mm) wire; 15′ (5.0 m)
415-332-6Q for 0.078″ (2.0 mm) – 3/32″ (2.4 mm) wire; 6′ (1.8 m) (requires 415-24 retainer)
415-332-15Q for 0.078″ (2.0 mm) – 3/32″ (2.4 mm) wire; 15′ (5.0 m) (requires 415-24 retainer)

QUICK LOAD Pro Liners – for cored and aluminum wire

415-31 Liner retainer
415-35-062Q for 0.035″ (0.9 mm) – 0.045″ (1.2 mm) wire; 6′ (1.8 m) (requires 415-26 retainer)
415-116-062Q for 0.045″ (1.2 mm) – 1/16″ (1.6 mm) wire; 6′ (1.8 m) (requires 415-31 retainer)

Polymer Liners – for aluminum wire

415-45-01 for 0.035″ (0.9 mm) – 0.045″ (1.2 mm) wire; 6′ (1.8 m)
415-45-02 for 0.035″ (0.9 mm) – 0.045″ (1.2 mm) wire; 10′ (3.05 m)
415-45-03 for 0.035″ (0.9 mm) – 0.045″ (1.2 mm) wire; 15′ (5.0 m)
415-116-21 for 0.045″ (1.2 mm) – 1/16″ (1.6 mm) wire; 6′ (1.8 m)
415-116-22 for 0.045″ (1.2 mm) – 1/16″ (1.6 mm) wire; 10′ (3.05 m)
415-116-23 for 0.045″ (1.2 mm) – 1/16″ (1.6 mm) wire; 15′ (5.0 m)

Neck Options

Air-Cooled Necks

405-22QC 22 degree neck
405-45QC 45 degree neck

Power Pins Options

Power Pins

425-20E| Euro| 214-7| Lincoln®| 214-30| Panasonic®
---|---|---|---|---|---
214-17| Fronius®| 214-40| Lincoln (short)| 214| Tweco® #4
425E| L-Tec® Euro| 214-1| Miller®| 214-12| Tweco #5

**Auto Length™ Pins***

For use with QUICK LOAD Liners only.
NOTE: For wire sizes between 0.030″ and 0.045″, X=”8″; For wire sizes between 0.052″ and 3/32″, X=”9″. AutoLength™ Pin not compatible with wire size selections for aluminum wire

Mounting Arm Assembly

Option A

BAS2201A| Mounting arm assembly for 22 degree neck, standard, TCP 350 mm, for all cobot models
---|---
BAS4501A| Mounting arm assembly for 45 degree neck, standard, TCP 350 mm, for all cobot models
BAS2201B| Mounting arm assembly for 22 degree neck, with free drive switch for controller I/O connection (3-pin, 5 meter cable, not terminated), TCP 350 mm, for all cobot models
BAS4501B| Mounting arm assembly for 45 degree neck, with free drive switch for controller I/O connection (3-pin, 5 meter cable, not terminated), TCP 350 mm, for all cobot models
BAS2201C| Mounting arm assembly for 22 degree neck, with free drive switch for UR wrist I/O connection (8-pin connector), TCP 350 mm, for Universal Robots (UR) onl
BAS4501C| Mounting arm assembly for 45 degree neck, with free drive switch for UR wrist I/O connection (8-pin connector), TCP 350 mm, for Universal Robots (UR) only

Mounting Arm Assembly – Option B

Mounting Arm Assembly – Option C

Insulating/Transition Discs

For Universal Robot (UR) cobots:
59D06 Insulating disc for Universal Robot cobot models: UR5, UR5e, UR10, UR10e, UR16, UR16e
For FANUC® cobots:
59D06 Insulating disc for Fanuc cobot models: CRX-10iA, CRX-10iA/L
59DT-010 Insulating disc for Fanuc cobot models: CR-4iA, CR-7iA, CR- 7iA/L, CR-14iA/L, CR-15iA, CR-35iA kit includes transition disc and 59D01 insulating disc
For Yaskawa Motoman cobots:
59DT-013 Insulating disc for Yaskawa Motoman cobot models: HC10DT-XP kit includes transition disc and 59D02 insulating disc

Replacement Unicable (Sold Separately)

Unicables

CA3UXXS Replaceable unicable, solid mount
ECA3UXXS Replaceable unicable, solid mount (Euro)

NOTE: XX in the part numbers above represent cable length; i.e. CA3U04 = 4 ft, CA3U04.5 = 4.5 ft, CA3U10 = 10 ft, etc. (refer to Ordering Information on page 8 for available cable lengths)

Ordering Information

Step #1 – Tregaskiss BA1 Cabot MIG Guns

+ Wire size = XX ot available for 0.055″ or 0.078″ wire sizes Available for 0.030″, 0.035″, 1.0 mm and 0.045″ wire sizes
Available for 0.035″, 1.0 mm, 0.045″ and 0.052″ wire sizes ^ QUICK LOAD Pro Liner features a special profile and coating for applications requiring extra wire feeda bility; Not available in cable lengths longer than 6 feet; For cored wire ^^ Auto Length™ Pin not compatible with aluminum wire; For wire sizes between 0.030″ and 0.045″, X=”8″; For wire sizes between 0.052″ and 3/32″, X=”9

Brand and product names shown above are trademarks of their respective owners. Tregaskiss®, AccuLock™, TOUGH GUN®, TOUGH LOCK®, QUICK LOAD® and AutoLength™ are trademarks of Tregaskiss, a division of ITW Canada Inc.
Subject to Change – The information presented in this spec sheet is accurate to the best of our knowledge at the time of printing. Please visit Tregaskiss.com for the most up-to-date information

References

• Semi-Automatic MIG Guns, Robotic MIG Guns, Fixed Automatic Torches, Nozzle Cleaning Stations, and Welding Consumables - Tregaskiss and Bernard
• BA1 Cobot MIG Guns - Tregaskiss and Bernard
• TOUGH GARD Anti-Spatter Liquid - Tregaskiss and Bernard

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