Tregaskiss M090 G1 Series Robotic MIG Guns Installation Guide
- June 5, 2024
- Tregaskiss
Table of Contents
M090 G1 Series Robotic MIG Guns
TECHNICAL GUIDE
TOUGH GUNTM ThruArmTM G1 Series
Robotic MIG Guns
· AVAILABLE PRODUCTS · EXPLODED VIEW & PARTS
LIST · ORDERING INFORMATION
Certified ISO 9001 : 2008 Please read instructions prior to use. Save this
manual for future reference
TABLE OF CONENTS
THANK YOU…. ………………………………………………………………………………………………………………………………………… 2 GENERAL
SAFETY INFORMATION …………………………………………………………………………………………………………… 3 WARRANTY
…………………………………………………………………………………………………………………………………………….. 3 1.0 AVAILABLE
TOUGH GUN THRUARM G1 SERIES PRODUCTS…………………………………………………………… 4 2.0 EXPLODED
VIEWS & PARTS LISTS………………………………………………………………………………………………….. 5
2.1 CLUTCH SYSTEM …………………………………………………………………………………………………………………………… 5 2.1.1
CLUTCH SYSTEM EXPLODED VIEW …………………………………………………………………………………………….. 5 2.1.2
CLUTCH SYSTEM PARTS LIST …………………………………………………………………………………………………….. 5 2.2 SOLID
MOUNT SYSTEM………………………………………………………………………………………………………………….. 6 2.2.1 SOLID MOUNT
SYSTEM EXPLODED VIEW……………………………………………………………………………………. 6 2.2.2 SOLID MOUNT
SYSTEM PARTS LIST ……………………………………………………………………………………………. 6 3.0 INSTALLING THE
GUN TO THE FEEDER ………………………………………………………………………………………….. 7 4.0 INSTALLING THE
PIN TO THE LSR UNICABLE …………………………………………………………………………………. 7 4.1 STANDARD POWER
PINS……………………………………………………………………………………………………………….. 7 4.2 AUTOLENGTH
PINS………………………………………………………………………………………………………………………… 7 4.3 EURO
CONNECTIONS…………………………………………………………………………………………………………………….. 8 5.0 INSTALLING
QUICK LOAD LINER …………………………………………………………………………………………………….. 8 6.0
MAINTENANCE………………………………………………………………………………………………………………………………… 9 6.1 REPLACEMENT
/ ADJUSTMENT OF CLUTCH LIMIT SWITCH ……………………………………………………………. 9 7.0 OPTIONS
……………………………………………………………………………………………………………………………………….. 10 7.1 WIRE BRAKE
………………………………………………………………………………………………………………………………… 10 7.2 AIR BLAST
……………………………………………………………………………………………………………………………………. 10 8.0 TECHNICAL DATA
…………………………………………………………………………………………………………………………. 11 8.1 GUN CONFIGURATIONS 22
DEGREE (CLUTCH) …………………………………………………………………………. 11 8.2 GUN CONFIGURATIONS 22
DEGREE (SOLID MOUNT) ………………………………………………………………… 12 8.3 GUN CONFIGURATIONS 45
DEGREE (CLUTCH) …………………………………………………………………………. 14 8.4 GUN CONFIGURATIONS 45
DEGREE (SOLID MOUNT) ………………………………………………………………… 16 9.0 ORDERING INFORMATION
…………………………………………………………………………………………………………….. 18
THANK YOU….
…for selecting a TOUGH GUNTM ThruArmTM G1 Series Robotic MIG Gun from
Tregaskiss. Manufacturing operations demand extremely dependable robotic
equipment. With this in mind, the TOUGH GUN MIG Gun was designed and
engineered to be a reliable tool to support high production within a robotic
cell. As the name implies, the TOUGH GUN MIG Gun is made from durable
materials and components engineered to perform in the harshest welding
environment. Your TOUGH GUN MIG Gun is completely assembled and ready to weld,
and has undergone numerous quality checks to ensure high performance.
The instructions and illustrations in this technical guide make it easy for
you to maintain your TOUGH GUN MIG Gun. Please read, understand, and follow
all safety procedures. Keep this Technical Guide booklet as a handy reference
when ordering complete guns, parts and special options. For technical support
and special applications, please call the Tregaskiss Technical Service
Department at 1-855-MIGWELD (644-9353) or fax
1-877-737-2111. Our trained technicians
are available between 8:00 a.m. and 5:00 p.m. EST, and will answer your
application or repair questions.
Tregaskiss employees build TOUGH GUN MIG Guns for the world’s welding
professionals. We are always striving to improve our products and services,
and would appreciate receiving your suggestions or comments. Please contact us
immediately if you experience any safety or operating problems.
2
GENERAL SAFETY INFORMATION
Before installation or operation of TOUGH GUN MIG Guns, please read the safety
precautions listed below.
1. Do not touch live electrical parts. The following should be checked to
prevent electrical shock: · Faulty or damaged equipment is repaired or
replaced. · Equipment is off when not in use.
2. Ensure that all safety devices, guards, shields or barriers are properly
in place and connected correctly before allowing operation of the equipment.
3. CSA Standard W117.2 CODE FOR SAFETY IN WELDING AND CUTTING obtainable from
the Canadian Standards Association, Standards Sales, 178 Rexdale Boulevard,
Rexdale, Ontario, Canada M9W 1R3. ANSI Standard Z49.1 CODE FOR SAFETY IN
WELDING AND CUTTING obtainable from the American National Standards Institute,
1430 Broadway, New York, NY 10018.
CALIFORNIA PROPOSITION 65 WARNING This product, when used for welding or
cutting, produces fumes or gases which contain chemicals known to the State of
California to cause birth defects and, in some cases, cancer.
This product contains chemicals, including lead, known to the State of
California to cause cancer, and birth defects or other reproductive harm. Wash
hands after use.
(California Health & Safety Code Section 25249.5 at seq.)
WARRANTY
Product is warranted to be free from defects in material and workmanship for
the period specified below after the sale by an authorized Buyer. Should there
be a defect please refer to our Return Merchandise Policy.
PRODUCT TOUGH GUNTM Robotic MIG Guns and Components TOUGH GUN Reamer TOUGH GARDTM Spatter Cleaner TOUGH GUN Robotic Peripherals (Clutch, Sprayer, Wire Cutter, Mounting Arms) Low-Stress Robotic Unicables (LSR Unicables)
WARRANTY PERIOD 180 days 1 year 1 year 1 year 2 years
Tregaskiss reserves the right to repair, replace or refund the purchase price of non-conforming product. Product found not defective will be returned to the Buyer after notification by Customer Service.
Tregaskiss makes no other warranty of any kind, expressed or implied, including, but not limited to the warranties of merchantability or fitness for any purpose. Tregaskiss shall not be liable under any circumstances to Buyer, or to any person who shall purchase from Buyer, for damages of any kind, including, but not limited to any, direct, indirect incidental or consequential damages or loss of production or loss of profits resulting from any cause whatsoever, including, but not limited to, any delay, act, error or omission of Tregaskiss.
Genuine TregaskissTM parts must be used for safety and performance reasons or the warranty becomes invalid. Warranty shall not apply if accident, abuse, or misuse damages a product, or if a product is modified in any way except by authorized Tregaskiss personnel.
3
1.0 AVAILABLE TOUGH GUN THRUARM G1 SERIES PRODUCTS
The TOUGH GUN ThruArm G1 Series is available for the following robot brands
and models. Also available in the chart below are part numbers to key
components of the system. For additional parts, see Section 2.1.2 CLUTCH
SYSTEM PARTS LIST and Section 2.2.2 SOLID MOUNT SYSTEM PARTS LIST.
ROBOT BRAND
ABB® ABB ABB ABB KUKA® KUKA KUKA Motoman® Motoman Motoman Motoman Motoman
Motoman Motoman Motoman Motoman Motoman OTC Daihen® OTC Daihen OTC Daihen OTC
Daihen OTC Daihen Panasonic® Panasonic COMAU®
ROBOT MODEL
IRB1600ID 1520ID
IRB2600ID-15/1.85 IRB2600ID-8/2.00
KR 5 ARC HW KR 16 ARC HW KR 16 L8 HW
EA1400 XRC EA1900 XRC
EA1400N EA1900N SSA2000 MA1400 VA1400 MA1440 MA2010 MA3100
AII-B4 AII-B4L AX-V4 AX-V4L FD B4 TB1800WGIII TM-1400 SMART5 ARC6
CLUTCH
N/A N/A N/A N/A K5800
K5800 5800 5800 5800 5800 5800 5800 5800 M58G1 M58G1 5800 D25800 D25800 D5800
D5800 D25800 P58G1 P258G1 C58G1
SOLID MOUNT
A58G1S A58G1S A258G1S A258G1S
K5800S
5800S 5800S 5800S 5800S 5800S 5800S 5800S M58G1S M58G1S 5800S
N/A N/A N/A N/A N/A P58G1S P258G1S N/A
LSR UNICABLE
CLUTCH –
SOLID MOUNT 58SA024 58SA024
58CK023
58SA028 58SA029
–
–
58SK030
58CK027
–
58CM016
58SM016
58CM017
58SM017
58CM001
58SM001
58CM002
58SM002
58CM001
58SM001
58CM001
58SM001
58CM001
58SM001
58CM035
58SM035
58CM038
58SM038
58CM031
N/A
58CD025
N/A
58CD026
N/A
58CD003
N/A
58CD022
N/A
58CD036
N/A
58CP034
58SP034
58CP037
58SP037
58CM002
N/A
Additional TOUGH GUN ThruArm G1 Series products will be released for other robot models as soon they become available.
CLUTCH SYSTEM 4
SOLID MOUNT SYSTEM
2.0 EXPLODED VIEWS & PARTS LISTS
2.1 CLUTCH SYSTEM 2.1.1 CLUTCH SYSTEM EXPLODED VIEW
2.1.2 CLUTCH SYSTEM PARTS LIST
ITEM 1 2 3 4 5
6 7 8 9 10 10A 10B 10C 10D 11 12
13
14
PART # 401-x-xx 403-xx-xx 404-32 402-11-1 405-22QC 405-45QC
580-2 580-2-3 580-3 580-4 AS-714 AS-714-9 AS-714-7-3 AS-714-7-2
N/A 580-5A AS-114-3
580-19
580-20
580-21
AS-714-26
DESCRIPTION Nozzle Contact Tip Retaining Head G1 Neck Insulator Neck 22 Degree Neck 45 Degree Connector Housing Rubber Washer Lock Pin and Screw Shunt Cable Assembly Clutch Assembly Clutch Switch Assembly Hex Nut Switch Base M3x0.5-6mmLG.SHCS Outer Cover Kit (Includes M4x0.7×8 and M3x0.5×12) Mounting Ring Assembly Motoman® Cable Connector Kit (Includes Flange Cable Connector, M4x0.712LG.SHCS, M4x0.7-25LG.SHCS,M3x0.56LG.SBHCS) KUKA® Cable Connector Kit (includes Flange Cable Connector, M4x0.7-12 LG.SHCS, M4x0.7-25 LG. SHCS, M3x0.5-6 LG. SBHCS) Panasonic TB1800WGIII Cable Connector Kit (includes Flange Cable Connector, M4x0.7-12 LG. SHCS, M4x0.7-25 LG. SHCS, M3x0.5-6 LG. SBHCS) Control Cable – 120° Long
ITEM 15 16
17
PART # AS-114-1 AS-116-1 AS-114-6 AS-115-1
AS-114-9
AS-114-10
AS-116-2
AS-114-11 + AS-114-12
AS-114-13
58CM001
58CM002
58CM016 58CM017 58CM031 58CM035 58CM038 58CD003 58CD022 58CD025 58CD026
58CD036 58CK023 58CK027 58CP034 58CP037
DESCRIPTION Motoman® Insulating Disc OTC® Insulating Disc KUKA® Insulating Disc Panasonic® TB1800WGIII Insulating Disc KUKA KR16 HW Transition Disc + M5x0.812LG.SHCS COMAU® Smart5 Arc4 Transition Disc + M6x112LG.SHCS OTC AII-B4 / AII-B4L / FD B4 Transition Disc + M5x0.8-10LG.SHCS Panasonic TM-1400 Transition Disc + M5x0.8-70 LG.SHCS Motoman MA1440 Spacer + M4x0.7-60 LG. SHCS Motoman (Models EA1400N, SSA2000, MA1400, VA1400) LSR Unicable Motoman (Model EA1900N), COMAU Smart5 Arc6 LSR Unicable Motoman (Model EA1400 XRC) LSR Unicable Motoman (Model EA1900 XRC) LSR Unicable Motoman (Model MA3100) LSR Unicable Motoman (Model MA1440) LSR Unicable Motoman (Model MA2010) LSR Unicable OTC (Model AX-V4) LSR Unicable OTC (Model AX-V4L) LSR Unicable OTC (Model AII-B4) LSR Unicable OTC (Model AII-B4L) LSR Unicable OTC (Model FD B4) LSR Unicable KUKA® (Model KR5 ARC HW) LSR Unicable KUKA (Model KR16 L8 HW) LSR Unicable Panasonic® (Model TB1800WGIII) LSR Unicable Panasonic (Model TM-1400) LSR Unicable
5
2.2 SOLID MOUNT SYSTEM 2.2.1 SOLID MOUNT SYSTEM EXPLODED VIEW
2.2.2 SOLID MOUNT SYSTEM PARTS LIST
ITEM 1 2 3 4 5 6 7 8
9
10
PART # 401-x-xx 403-xx-xx 404-32 402-11-1 405-22QC 405-45QC 580-300-5-1 580-2S
580-19
580-20
580-21
AS-114-1 AS-116-1 AS-114-6 AS-115-1 AS-114-7
AS-114-8
AS-114-9 AS-114-11 + AS-114-12
DESCRIPTION Nozzle Contact Tip Retaining Head 5800 Neck Insulator Neck 22 Degree Neck 45 Degree Outer Cover Solid Mount Connector Housing Motoman® Cable Connector Kit (includes Flange Cable Connector, M4x0.7-12 LG. SHCS, M4x0.7-25 LG. SHCS, M3x0.5-6 LG.SBHCS) KUKA® Cable Connector Kit (includes Flange Cable Connector, M4x0.7-12 LG. SHCS, M4x0.7-25 LG. SHCS, M3x0.5-6 LG.SBHCS) Panasonic® TB1800WGIII Cable Connector Kit (includes Flange Cable Connector,M4x0.7-12 LG. SHCS, M4x0.725 LG.SHCS, M3x0.5-6 LG. SBHCS) Motoman® Insulating Disc OTC® Insulating Disc KUKA® Insulating Disc Panasonic® TB1800WGIII Insulating Disc ABB® 1600ID Transition Disc + M6x1-16 LG. SHCS ABB 2600ID Transition Disc + M8x1.25-12 LG. SHCS KUKA KR16HW Transition Disc + M5x0.812 LG. SHCS Panasonic TM-1400 Transition Disc + M5x0.8-70 LG. SHCS
ITEM 11
PART # 58SM001 58SM002 58SM016
58SM017 58SM031 58SM035 58SM038 58SA024 58SA028
58SA029
58SK030
58SP034
58SP037
DESCRIPTION Motoman® (Models EA1400N, SSA2000, MA1400, VA1400) LSR Unicable Motoman (Model EA1900N) LSR Unicable Motoman (Model EA1400 XRC) LSR Unicable Motoman (Model EA1900 XRC) LSR Unicable Motoman (Model MA3100) LSR Unicable Motoman (Model MA1440) LSR Unicable Motoman (Model MA2010) LSR Unicable ABB® (Model IRB 1600ID) LSR Unicable ABB (Model IRB 2600ID 15/1.85) LSR Unicable ABB (Model IRB 2600ID 8/2.00) LSR Unicable KUKA (Model KR 16 ARC HW) LSR Unicable Panasonic® (Model TB1800WGIII) LSR Unicable Panasonic (Model TM-1400) LSR Unicable
6
3.0 INSTALLING THE GUN TO THE FEEDER
· Ensure that the bolts clamping the feeder to the bracket on the robot are
loosened. · Insert power pin on the rear of the unicable into the feeder. ·
Slide the feeder towards the front of the robot. This will create a necessary
curve in the cable to allow for
proper operation. REMINDER: The robot’s top axis must be at 180 degrees during
installation.
· Secure the feeder and validate robotic articulation of J5. o The feeder
should be pressed forward far enough that the centerline of the unicable
should bow at its highest point and not interfere with the robotic casting /
ThruArm cover (See diagram below).
· Tighten feeder bracket bolts to manufacturer’s recommendations to ensure
that feeder remains in the proper position, when J5 articulation has been
verified.
ENSURE FEEDER IS ADJUSTED FOR CABLE SERVICE LOOP TO NOT INTERFERE WITH ROBOT
ARM and J5 articulation from -100deg to +100
FEEDER
BRACKET BOLTS (MOUNT TO ROBOT)
4.0 INSTALLING THE PIN TO THE LSR UNICABLE
4.1 STANDARD POWER PINS
· Install power pin onto the LSR Unicable.
NOTE: Power pins incorporate a taper to seat and
lock the pin to the rear handle block. Make sure the power pin is tightened in
the block with a wrench to insure the pin is secure and will not come loose.
o Thread power pin into the adaptor of the LSR Unicable.
o Tighten the power pin into the rear block using a 1″ (25 mm) wrench on the
rear block and a 5/8″ (16 mm) or 3/4″ (19 mm) wrench on the power pin.
STANDARD POWER PIN (MILLER® SHOWN)
4.2 AUTOLENGTH PINS IMPORTANT NOTE: For AutoLengthTM Pin installation
instructions, refer to technical insert INS074 or visit
Tregaskiss.com/AutoLength.
7
4.3 EURO CONNECTIONS · The Euro connection comes factory installed. No installation required.
5.0 INSTALLING QUICK LOAD LINER
POWER PIN (MILLER SHOWN)
LINER RETAINER
REAR CAP
· Remove the rear cap of the power pin.
· Insert brass end of liner into the liner retainer until firmly seated.
· Insert non-brass end of QUICK LOADTM Liner into back of the gun and push through until it emerges from the
front of the gun and the liner retainer makes contact with the
power pin.
· Thread the QUICK LOAD Liner retainer (#415-26) into the
power pin. Torque to 30 in.-lbs. (3.5 Nm).
· Re-thread the cap of the power pin back on (hand tighten).
· Push liner back into front of gun and hold in place.
· Trim liner to a 5/8″ (16 mm) stick out.
5/8″
· Remove any burrs that may obstruct wire feed.
IMPORTANT NOTE: To install a QUICK LOAD Liner into the AutoLength System,
refer to technical insert INS088
or visit Tregaskiss.com/AutoLength.
8
6.0 MAINTENANCE
6.1 REPLACEMENT / ADJUSTMENT OF CLUTCH LIMIT SWITCH
· Feed wires of switch through center holes of switch base and jam nut as
shown in exploded view. · Thread switch base far enough down on the switch
body so that the switch will not bottom out when the
assembly is fastened to the clutch. · Position switch assembly (with o-ring)
in the clutch housing. · Insert the two M3 x 0.5 x 6 Hex SHCS into the holes
in the switch base and fasten assembly to the clutch. · Adjust switch by
rotating switch itself in the switch base to the appropriate depth. Check
normally closed
switch using ohmmeter to set desired level of sensitivity. · Once desired
sensitivity is achieved, lock position of switch by torqueing jam nut (50
in.-lbs../5.6 Nm)
against switch base.
EXPLODED VIEW
FINISHED ASSEMBLY
9
7.0 OPTIONS
7.1 WIRE BRAKE
NOTE: Wire brake can only be used if gun was originally ordered with wire
brake option. Neither the QUICK LOAD
Liner nor the QUICK LOAD Liner AutoLength System is available for wire brake
gun assemblies.
PART #
DESCRIPTION
1
450-17
Holder Tool
2
495-18-35
Jump Liner for 0.045″
495-18-116
Jump Liner for 0.052″
3
499
Pushing Unit
4
499-9-15
Air Line 15′
5
598
Holder for 0.045″
598-116
Holder for 0.052″
7.2 AIR BLAST
NOTE: Run Air Blast Line through the same hole as the Control Cable. See
Technical Manual M076 on our
website for installation details or call Tech Services at 1-855-MIGWELD
(644-9353) for assistance.
PART # 580-A
DESCRIPTION Air Blast Kit (Includes 15′ of Air Line and Air Fitting)
AIR FITTING
AIR LINE
10
8.0 TECHNICAL DATA
8.1 GUN CONFIGURATIONS 22 DEGREE (CLUTCH)
CENTER OF MASS (X, Y, Z)
CENTER OF MASS COORDINATES
ORIGIN (0, 0, 0) (CENTER OF ROBOT WRIST FACE)
CLUTCH
Motoman, OTC (AX-V4, AX-V4L), KUKA (KR5 HW, KR16 L8 HW), Panasonic
(TB1800WGIII)
- Wire Stick-Out = 0.59″ (15 mm)
CLUTCH (WIRE BRAKE)
Motoman, OTC (AX-V4, AX-V4L), KUKA (KR5 HW, KR16 L8 HW), Panasonic (TB1800WGIII)
[ 47 ] 1.85 [ 402 ] 15.84
MASS : 4.0 LBS (1.81 kg)
CENTER OF MASS:
X = -0.03″ (-0.76 mm) Y = -0.15″ (-3.81 mm) Z = 4.89″ (124.20 mm)
OTC (AII B4, AII B4L, FD B4), COMAU (Smart5 Arc6)
[ 47 ] 1.85 [ 439 ] 17.29
MASS : 4.73 LBS (2.14 kg)
CENTER OF MASS:
X = -0.02″ (-0.51 mm) Y = -0.09″ (-2.29 mm) Z = 5.50″ (139.70 mm)
OTC (AII B4, AII B4L, FD B4), COMAU (Smart5 Arc6)
[ 47 ] 1.85 [ 412 ] 16.21
MASS : 4.23 LBS (1.92 kg)
CENTER OF MASS:
X = -0.03″ (-0.76 mm) Y = -0.14″ (-3.56 mm) Z = 4.98″ (126.49 mm)
Panasonic (TM-1400)
[ 47 ] 1.85 [ 449 ] 17.66
Panasonic (TM-1400)
MASS : 4.96 LBS (2.25 kg)
CENTER OF MASS:
X = -0.02″ (-0.51 mm) Y = -0.08″ (-2.03 mm) Z = 5.60″ (142.24 mm)
[ 47 ] 1.85 [ 470 ] 18.51
MASS : 4.68 LBS (2.12 kg)
CENTER OF MASS:
X = -0.02″ (-0.57 mm) Y = -0.15″ (-3.77 mm) Z = 6.54″ (166.09 mm) [ 47 ] 1.85
11 [ 507 ] 19.96
MASS : 5.53 LBS (2.51 kg)
CENTER OF MASS:
X = -0.02″ (-0.53 mm) Y = -0.072″ (-1.84 mm) Z = 7.16″ (181.77 mm)
CENTER OF MASS COORDINATES 22 DEGREE (CLUTCH) (Continued)
CLUTCH
Motoman (MA1440 & MA2010)
CLUTCH (WIRE BRAKE)
Motoman (MA1440 & MA2010)
[ 47 ] 1.85 [ 47 ] 1.85 [ 508 ] 20.02
MASS : 5.35 LBS (2.43 kg)
CENTER OF MASS:
X = -0.02″ (-0.50 mm) Y = -0.13″ (-3.19 mm) Z = 7.19″ (182.67 mm) [ 545 ]
21.47
MASS : 6.21 LBS (2.82 kg)
CENTER OF MASS:
X = -0.02″ (-0.47 mm) Y = -0.06″ (-1.54 mm) Z = 7.86″ (199.65 mm)
8.2 GUN CONFIGURATIONS 22 DEGREE (SOLID MOUNT)
CENTER OF MASS COORDINATES
CENTER OF MASS (X, Y, Z)
ORIGIN (0, 0, 0) (CENTER OF ROBOT WRIST FACE)
SOLID MOUNT
Motoman, Panasonic (TB1800WGIII)
[ 47 ] 1.85 [ 347 ] 13.66
MASS : 3.34 LBS (1.81 kg)
CENTER OF MASS:
X = -0.00 Y = -0.17″ (-4.32 mm) Z = 3.97″ (100.84 mm)
ABB (IRB1600ID), KUKA (KR16 HW)
[ 47 ] 1.85 [ 358 ] 14.10
MASS : 3.60 LBS (1.63 kg)
CENTER OF MASS:
X = -0.00 Y = -0.15″ (-3.81 mm) Z = 4.10″ (104.14 mm)
12
- Wire Stick-Out = 0.59″ (15 mm)
SOLID MOUNT (WIRE BRAKE)
Motoman, Panasonic (TB1800WGIII)
[ 47 ] 1.85
[ 383 ] 15.07
MASS : 4.08 LBS (1.85 kg) CENTER OF MASS: X = -0.00 Y = -0.09″ (-2.29 mm) Z = 4.42″ (112.23 mm)
ABB (IRB1600ID), KUKA (KR16 HW)
[ 47 ] 1.85 [ 394 ] 15.51
MASS : 4.34 LBS (1.97 kg)
CENTER OF MASS:
X = -0.00 Y = -0.09″ (-2.29 mm) Z = 4.58″ (116.33 mm)
CENTER OF MASS COORDINATES 22 DEGREE (SOLID MOUNT) (Continued)
SOLID MOUNT
ABB (IRB2600ID)
SOLID MOUNT (WIRE BRAKE)
ABB (IRB2600ID)
[ 47 ] 1.85 [ 359 ] 14.14
MASS : 3.77 LBS (1.71 kg)
CENTER OF MASS:
X = -0.00 Y = -0.15″ (-3.81 mm) Z = 3.96″ (100.58 mm)
Panasonic (TM-1400)
[ 47 ] 1.85 [ 395 ] 15.55
MASS : 4.51 LBS (2.05 kg)
CENTER OF MASS:
X = -0.00 Y = -0.08″ (-2.03 mm) Z = 4.45″ (113.03 mm)
Panasonic (TM-1400)
[ 47 ] 1.85 [ 415 ] 16.33
MASS : 4.14 LBS (1.88 kg)
CENTER OF MASS:
X = 0.000 (0.014 mm) Y = -0.13″ (-3.41 mm) Z = 5.59″ (141.91 mm)
Motoman (MA1440 & MA2010)
[ 47 ] 1.85 [ 451 ] 17.74
MASS : 4.90 LBS (2.21 kg)
CENTER OF MASS:
X = 0.000 (0.008 mm) Y = 0.76″ (1.94 mm) Z = 6.12″ (155.49 mm)
Motoman (MA1440 & MA2010)
[ 47 ] 1.85 [ 47 ] 1.85
[ 453 ] 17.85
MASS : 4.82 LBS (2.19 kg)
CENTER OF MASS:
X = 0.000 (0.01 mm) Y = -0.11″ (-2.82 mm) Z = 6.29″ (159.69 mm) [ 489 ] 19.26
MASS : 5.57 LBS (2.53 kg)
CENTER OF MASS:
X = 0.000 (0.008 mm) Y = 0.06″ (1.60 mm) Z = 6.87″ (174.42 mm)
13
8.3 GUN CONFIGURATIONS 45 DEGREE (CLUTCH) CENTER OF MASS COORDINATES
CENTER OF MASS (X, Y, Z)
ORIGIN (0, 0, 0) (CENTER OF ROBOT WRIST FACE)
- Wire Stick-Out = 0.59″ (15 mm)
CLUTCH
Motoman, OTC (AX-V4, AX-V4L), KUKA (KR5 HW, KR16 L8 HW), Panasonic
(TB1800WGIII)
[ 100 ] 3.95 [ 355 ] 13.96
MASS : 3.92 LBS (1.78 kg)
CENTER OF MASS:
X = -0.03″ (-0.76 mm) Y = -0.33″ (-8.25 mm) Z = 4.60″ (116.90 mm)
OTC (AII B4, AII B4L, FD B4), COMAU (Smart5 Arc6)
CLUTCH (WIRE BRAKE)
Motoman, OTC (AX-V4, AX-V4L), KUKA (KR5 HW, KR16 L8 HW), Panasonic
(TB1800WGIII)
[ 100 ] 3.95 [ 391 ] 15.41
MASS : 4.65 LBS (2.11 kg)
CENTER OF MASS:
X = -0.02″ (-0.51 mm) Y = -0.24″ (-5.98 mm) Z = 5.24″ (133.15 mm)
OTC (AII B4, AII B4L, FD B4), COMAU (Smart5 Arc6)
[ 100 ] 3.95 [ 364 ] 14.34
MASS : 4.15 LBS (1.88 kg)
CENTER OF MASS:
X = -0.03″ (-0.76 mm) Y = -0.31″ (-7.81 mm) Z = 4.71″ (119.61 mm)
[ 100 ] 3.95 [ 401 ] 15.79
MASS : 4.89 LBS (2.22 kg)
CENTER OF MASS:
X = -0.02″ (-0.51 mm) Y = -0.22″ (-5.70 mm) Z = 5.36″ (136.06 mm)
14
CENTER OF MASS COORDINATES 45 DEGREE (CLUTCH) (Continued)
CLUTCH
Panasonic (TM-1400)
CLUTCH (WIRE BRAKE)
Panasonic (TM-1400)
[ 100 ] 3.95
[ 423 ] 16.64
MASS : 4.60 LBS (2.09 kg) CENTER OF MASS: X = -0.02″ (-0.58mm) Y = -0.30″
(-7.61 mm) Z = 6.28″ (159.49 mm)
Motoman (MA1440 & MA2010) [ 100 ] 3.95
[ 459 ] 18.09
MASS : 5.46 LBS (2.48 kg) CENTER OF MASS: X = -0.02″ (-0.54mm) Y = -0.20″
(-5.08 mm) Z = 6.93″ (175.92 mm)
Motoman (MA1440 & MA2010) [ 100 ] 3.95 [ 461 ] 18.14
MASS : 5.27 LBS (2.39 kg)
CENTER OF MASS:
X = -0.02″ (-0.51 mm) Y = -0.26″ (-6.53 mm) Z = 6.95″ (176.61 mm) [ 100 ] 3.95
[ 498 ] 19.59
MASS : 6.13 LBS (2.78 kg)
CENTER OF MASS:
X = -0.02″ (-0.48 mm) Y = -0.17″ (-4.40 mm) Z = 7.64″ (194.19 mm)
15
8.4 GUN CONFIGURATIONS 45 DEGREE (SOLID MOUNT)
CENTER OF MASS COORDINATES
CENTER OF MASS (X, Y, Z)
ORIGIN (0, 0, 0) (CENTER OF ROBOT WRIST FACE)
SOLID MOUNT
Motoman, Panasonic (TB1800WGIII)
[ 100 ] 3.95
[ 299 ] 11.78
MASS : 3.27 LBS (1.48 kg)
CENTER OF MASS:
X = -0.00 Y = -0.38″ (-9.68 mm) Z = 3.65″ (92.78 mm)
ABB (IRB1600ID), KUKA (KR16 HW) [ 100 ] 3.95
ABB (IRB2600ID)
[ 310 ] 12.22
MASS : 3.53 LBS (1.60 kg)
CENTER OF MASS:
X = -0.00 Y = -0.35″ (-8.93 mm) Z = 3.80″ (96.60 mm)
- Wire Stick-Out = 0.59″ (15 mm)
SOLID MOUNT (WIRE BRAKE)
Motoman, Panasonic (TB1800WGIII)
[ 100 ] 3.95 [ 335 ] 13.19
MASS : 4.01 LBS (1.82 kg)
CENTER OF MASS:
X = -0.00 Y = -0.27″ (-6.76 mm) Z = 4.14″ (105.28 mm)
ABB (IRB1600ID), KUKA (KR16 HW)
[ 100 ] 3.95 [ 346 ] 13.63
ABB (IRB2600ID)
MASS : 4.27 LBS (1.94 kg)
CENTER OF MASS:
X = -0.00 Y = -0.25″ (-6.32 mm) Z = 4.32″ (109.62 mm)
[ 100 ] 3.95 [ 311 ] 12.26
MASS : 3.70 LBS (1.68 kg)
CENTER OF MASS:
X = -0.00 Y = -0.34″ (-8.57 mm) Z = 3.68″ (93.37 mm)
16
[ 100 ] 3.95 [ 347 ] 13.67
MASS : 4.44 LBS (2.01 kg)
CENTER OF MASS:
X = -0.00 Y = -0.24″ (-6.11 mm) Z = 4.20″ (106.60 mm)
CENTER OF MASS COORDINATES 45 DEGREE (SOLID MOUNT) (Continued)
SOLID MOUNT
Panasonic (TM-1400)
SOLID MOUNT (WIRE BRAKE)
Panasonic (TM-1400)
[ 100 ] 3.95
[ 367 ] 14.46
MASS : 4.08 LBS (1.85 kg) CENTER OF MASS: X = 0.00″ (0.014 mm) Y = -0.31″
(-7.75 mm) Z = 5.32″ (135.03 mm)
Motoman (MA1440 & MA2010) [ 100 ] 3.95
[ 403 ] 15.87
MASS : 4.82 LBS (2.19 kg) CENTER OF MASS: X = 0.00″ (0.01 mm) Y = -0.22″
(-5.57 mm) Z = 5.88″ (149.34 mm)
Motoman (MA1440 & MA2010) [ 100 ] 3.95 [ 406 ] 15.97
MASS : 4.75 LBS (2.15 kg)
CENTER OF MASS:
X = 0.00″ (0.01 mm) Y = -0.26″ (-6.53 mm) Z = 6.04″ (153.46 mm) [ 100 ] 3.95 [
441 ] 17.38
MASS : 5.50 LBS (2.49 kg)
CENTER OF MASS:
X = 0.00″ (0.01 mm) Y = -0.19″ (-4.78 mm) Z = 6.64″ (168.74 mm)
17
9.0 ORDERING INFORMATION
To order replacement parts for your TOUGH GUN ThruArm G1 Series Robotic MIG
Gun, please contact Tregaskiss Customer Service by phone at
1-855-644-9353 (Canada and USA) or
+1-519-737-3030 (international).
For help with configuring a part number for a new TOUGH GUN ThruArm G1 Series
Robotic MIG Gun, please visit Tregaskiss.com/ThruArm for detailed information
or Tregaskiss.com/ConfigureMyGun to build your gun online. Tregaskiss Customer
Service can also assist you by phone at 1-855-MIGWELD (644-9353) from within
Canada and the USA. International customers can reach the same Tregaskiss
Customer Service team by calling
+1-519-737-3030.
For Technical Support: Canada & U.S.A. Phone: 1-855-MIGWELD (644-9353)
International Phone: +1-519-737-3000
Email: [email protected]
www.tregaskiss.com
Distributed by:
REV G
18
M090
References
- QUICK LOAD Liner AutoLength System - Tregaskiss and Bernard
- Configure My Gun - Tregaskiss and Bernard
- Semi-Automatic MIG Guns, Robotic MIG Guns, Fixed Automatic Torches, Nozzle Cleaning Stations, and Welding Consumables - Tregaskiss and Bernard