CCS ACTL-1250 Split-Core Current Transformers Installation Guide

June 9, 2024
CCS

Accu-cT® ACTL-1250 Series
Split-Core Current Transformer
Installation GuideCCS ACTL- 1250 Split Core Current Transformers
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ACTL-1250 Split-Core Current Transformers

Danger: Hazardous Voltages
Potential shock hazard from dangerous high voltage exists.

The ACTL-1250 series Accu-CT energy monitoring current transformers measure AC line current in circuits up to 600 Vac and nominal currents up to 600 Amps.
They are split-core (opening) for ease of installation.
They may be field installed within distribution and control equipment such as panelboards, switchboards, industrial control equipment, and energy- monitoring/management equipment, to measure AC current on the service or branch circuit conductors.
The Accu-CT is used with electric energy meters, like the WattNode meters, or for other current monitoring purposes.
Note: ACT-1250 models are identical to ACTL-1250 models.

Precautions

  • WARNING: This product can expose you to chemicals including antimony trioxide, which is known to the State of California to cause cancer. For more information go to: www.P65Warnings.ca.gov.
  • Only qualified personnel or licensed electricians should install the current transformer (CT). The line voltages of 120 Vac to 600 Vac can be lethal!
  • Install in accordance with ANSI/NFPA 70, “National Electrical Code” (NEC). Follow all local electrical codes.
  • Electrical codes prohibit installation of CTs in equipment where they exceed 75% of the wiring space of any crosssectional area.
  • Do not install CTs where they block ventilation openings.
  • Do not install CTs in the area of breaker arc venting.
  • The Accu-CT lead wires are considered Class 1 wiring (as defined by the NEC) and must be installed accordingly. They are not suitable for Class 2 wiring methods and should not be connected to Class 2 equipment.
  • Verify that the line currents will not exceed the maximum current rating under normal operation (see Specifications).
  • Do not install the CT where it may be exposed to temperatures below -30°C or above 75°C (-22°F to 167°F), excessive moisture, dust, salt spray, or other contamination.
  • The Accu-CT can be damaged by sharp impacts or by being dropped. This can result in reduced accuracy.
  • The current transformer cannot measure direct current (DC), and DC will degrade the AC accuracy.
  • If the equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.

Pre-Installation Checklist

  • The CT’s rated current should normally be greater than or equal to the maximum current of the measured circuit.
    Ensure that the fuse or circuit breaker’s rating does not exceed the CT’s maximum continuous current rating.

  • It is preferable to install the CT and meter or monitoring device close to each other. However, you may extend the CT wires by 300 feet (100 m) or more by using shielded twisted-pair cable and by running the CT wires away from high current and line voltage conductors.

  • For highest accuracy, try to separate the CTs on different phases by 1 inch (25 mm) to minimize magnetic interference.

Connecting the Current Transformer

  1. WARNING: To reduce the risk of electric shock, always open or disconnect the circuit from power-distribution system (or service) of building before installing or servicing current transformers.

  2. Point the SOURCE arrow toward the current source: the utility meter or the circuit breaker for branch circuits.
    Note: If the CT is mounted backwards, the measured power will be negative.

  3. To open the CT, squeeze the knurled panels and pull / rotate the top open.

  4. Make sure the mating surfaces are clean. Debris will increase the gap, decreasing accuracy.

  5. Place the CT around the conductor and close the CT.

  6. Optional: Secure the CT to the conductor with a cable tie.

  7. Optional: For added security, wrap a cable tie around the outside of the CT or through the loops at the front of the CT.

  8. Route the twisted black and white wires from the CT to the meter or monitoring device. Be sure to route conductors so that they do not directly contact live terminals or
    busses.

  9. Connect the white and black wires to the terminals on the meter or monitoring device.
    Note: If the white and black wires are reversed on a meter, the measured power will be negative.

Note: For the WattNode meter, align the white wire with the white dot on the label, and the black wire with the black dot.

Note: Be careful to match the CT to the voltage phases being measured. Make sure the ∅A CT is measuring the current on the ∅A conductor, and the same for phases B and C. Use colored labels or tape to identify the wires.

References
For more information see:

For more information about connecting current transformers to WattNode meters, see the appropriate WattNode meter manual.

Specifications

See the ACTL-1250 datasheets for full specifications and details on options.

Model Rated Primary Current Maximum Continuous Current¹)
ACTL-1250-150 150 A 720 A
ACTL-1250-250 250 A 720 A
ACTL-1250-300 300 A 720 A
ACTL-1250-400 400 A 720 A
ACTL-1250-600 600 A 720 A
ACTL-1250-150 Opt 1V 150 A 400 A
ACTL-1250-250 Opt 1V 250 A 600 A
ACTL-1250-300 Opt 1V 300 A 600 A
ACTL-1250-400 Opt 1V 400 A 600 A
ACTL-1250-600 Opt 1V 600 A 720 A

Other options: C0.2, C0.3, C0.6, HF, 50Hz, 60Hz, FT, M
(1) The maximum continuous current is the highest current the CT can sustain without overheating.

Ratings
Overvoltage and Measurement Category: 600 Vac, CAT IV (service entrance) for pollution degree 2 250 Vac, CAT III for pollution degree 3
Line Frequency: 50 to 60 Hz
Secondary (Output) Voltage at Rated Amps: 0.33333 Vac
Optional: 1.000 Vac (add “Opt 1V” to the model number)
Optional: 100 mA or 1 A output. Contact sales for details.
Environmental
Operating Temperature: –30°C to +75°C (–22°F to 167°F)
Altitude: up to 3000 m (9840 feet)
Operating Humidity: 5 to 95% relative humidity (RH)

Pollution Degree:
2 (controlled environment) for CAT IV, 600 Vac
3 (harsh environment) for CAT III, 250 Vac
Indoor Use: Suitable for indoor use.
Outdoor Use: Suitable for outdoor use when mounted in a NEMA 3R or 4 (IP 66) rated enclosure, provided the ambient temperature will not exceed 75°C (167°F).

Electrical
Accuracy:
For detailed accuracy specifications, see the datasheet or https://ctlsys.com/product/accu-ct-act-1250-split-core-ct/
Type: Voltage output, integral burden resistor
Protection: output clamped at 6 Vac by zener diode
Lead Wire: 2.4 m (8 feet), 20 AWG (18 AWG prior to March 2021)
Optional: up to 30 m (100 feet)
UL Listing: UL 2808, XOBA, UL file number E363660
cUL Listing: CAN/CSA C22.1 No. 61010-1, XOBA7, E363660
Mechanical
Outside Dimensions: 4.50 in x 3.30 in x 1.58 in (114 mm x 83.4 mm x 40.2 mm)
Conductor Opening: modified ellipse 1.77 in x 1.26 in (45.0 mm x 32 mm)
Weight: 13.9 oz (395 gm)![CCS ACTL- 1250 Split Core Current Transformers

Continental Control Systems, LLC
2150 Miller Dr. Suite A, Longmont, CO 80501, USA
https://ctlsys.com
+1-303-444-7422
Document number: ACTL-1250-Install-Guide-1.11
Revision Date: January 10, 2022
©2014-2022 Continental Control Systems, LLC
Accu-CT® and WattNode® are registered trademarks of Continental Control Systems, LLC.
WattNode® is a registered trademark of Continental Control Systems, LLC.
Continental Control Systems, LLC

References

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