PORTABLE WINCH PCW3000-Li Battery-Powered Pulling Winch User Guide

WINCH PCW3000-Li Battery-Powered Pulling Winch
User Guide

PCW3000-Li Battery-Powered Pulling Winch

https://www.portablewinch.com/collections/manuals-and-instructions/products /user-manual-for-pcw3000-li

EU DECLARATION OF CONFORMITY

We of| PORTABLE WINCH CO. 1170 Thomas-Tremblay St. Sherbrooke, QC J1G 5G5 CANADA Tel: +1 819 563-2193
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1. Declare that the product| A) Portable Capstan Winch
   B) Model PCW3000-Li
   C) Serial number 32220001 and up
2. For intented purpose| Pulling non-rolling objects at angles of +45º from horizontal surface
3. Fulfills all relevant provisions of Machines Directive 2006/42/EC
4. And also fulfills all relevant provisions of
   A) – 2014/30/EU| Electromagnetic Compatibility Directive
   B) – 2000/14/EC| Directive on environmental noise emissions
   C) – 2015/863| Directive on the Restriction of Hazardous Substances in electrical and electronic
   equipment.
5. Signed by :|
6. Name :| Pierre Roy
7. Position :| Managing Director
8. Done at Sherbrooke, QC, Canada
9. On January 26 , 2022

10. The technical documentation is available from EU Authorised Representative

Vonblon Maschinen GmbH
Landstrasse 28 A-6714 Nüziders, Austria

IMPORTANT
Read before using
THE ORIGINAL LANGUAGE OF THIS DOCUMENT IS ENGLISH

INTRODUCTION

Portable Winch Co. wishes to thank you for purchasing a Portable Capstan WinchTM. This manual was written to help you get the best use of your new winch and to use it in the most secure way.
PLEASE READ IT CAREFULLY BEFORE USING THE WINCH.
In case of any problems or questions, please refer to an authorized Portable Winch Co. dealer or contact us directly.

Safety guidelines

Portable Capstan WinchesTM are designed to pull non-rolling objects, generally at angles of more or less 45 degrees relative to the horizontal. The use of a winch may present serious risks of injury, property damage or even death.
1.1 Safety messages.
Your safety and the safety of others are very important. You will find important safety messages in this manual.
Please read them carefully. These security messages are warning you of potential injuries to either yourself or others. Each safety message is preceded by a warning symbol.
DO NOT UNDERESTIMATE THE POTENTIAL DANGER.

INSTRUCTIONS.
| YOU COULD BE MORTALLY OR INJURED IF YOU DO NOT FOLLOW THESE INSTRUCTIONS.
| YOU COULD BE INJURED IF YOU DO NOT FOLLOW THESE INSTRUCTIONS.
| READ THE USER GUIDE.
| EYES PROTECTION.
| HEARING PROTECTION.
| WEAR GLOVES

1.2. Environmental protection.
End-of-life electrical products must not be disposed of with household waste. Recycle them through the establishments available. Contact the local authorities for more information on recycling conditions.
The battery contains materials which are harmful to you and the environment. It must be removed and disposed of separately at a collection point that accepts lithium-ion batteries.
1.3 Battery and charger.

| CHARGE THE BATTERY IN A DRY ENVIRONMENT PROTECTED FROM THE WEATHER. DO NOT EXPOSE THE
BATTERY OR CHARGER TO RAIN.
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| NEVER CHARGE THE BATTERY IN A DAMP ENVIRONMENT. USE THE CHARGER AT TEMPERATURE BETWEEN 7 AND 40 ºC (45 AND 104 ºF). TO REDUCE THE RISKS OF ELECTRIC SHOCK, ONLY USE THE CHARGER PROVIDED BY THE MANUFACTURER TO CHARGE THE BATTERY; NEVER STORE THE TOOL OUTDOORS. HANDLE THE CHARGER’S POWER CABLE WITH CARE.
| NEVER CARRY THE CHARGER HOLDING ITS WIRE.
| IF THE TOOL IS USED INTENSIVELY OR UNDER EXTREME TEMPERATURES, BATTERY LEAKS MAY OCCUR. IF THE LIQUID COMES INTO CONTACT WITH YOUR SKIN, RINSE THE AFFECTED AREA IMMEDIATELY WITH SOAPY WATER. IN CASE OF CONTACT WITH YOUR EYES, RINSE WITH CLEAN WATER FOR AT LEAST 10 MINUTES THEN CONTACT A DOCTOR IMMEDIATELY. RESPECTING THIS RULE WILL REDUCE THE RISK OF SERIOUS INJURIES.
| NEVER UNPLUG THE CHARGER FROM THE MAINS BY PULLING ON THE POWER CABLE.
| NEVER CRUSH, DROP OR DAMAGE THE BATTERY. NEVER USE A BATTERY OR CHARGER THAT HAS BEEN DROPPED, CRUSHED, RECEIVED A VIOLENT SHOCK OR BEEN DAMAGED IN ANY WAY WHATSOEVER. A
DAMAGED BATTERY RISKS EXPLODING. DISPOSE OF A DAMAGED BATTERY IMMEDIATELY USING AN
APPROPRIATE METHOD.
| WHEN THE BATTERY IS NOT IN USE, KEEP IT AWAY FROM METAL OBJECTS SUCH AS: PAPER CLIPS, COINS, KEYS, NAILS, SCREWS AND OTHER SMALL METAL OBJECTS.
| DO NOT USE THE CHARGER IF IT IS DAMAGED. REPLACE THE CHARGER OR ITS CABLES IMMEDIATELY.
| KEEP THE CHARGER AWAY FROM WATER, HEAT SOURCES (RADIATORS, HEATERS, STOVES, ETC), FLAMES AND CHEMICAL PRODUCTS.
| NEVER USE ANY WIRELESS DEVICE IN THE PRESENCE OF AN OPEN FLAME.
| MAKE SURE THAT THE BATTERY IS SECURE IN THE CHARGER BEFORE USING IT.
| THE BATTERY WILL WARM UP SLIGHTLY DURING CHARGING. THIS IS NORMAL AND DOES NOT INDICATE A PROBLEM.
| NEVER PLACE THE CHARGER IN A LOCATION EXPOSED TO EXTREME TEMPERATURES (HOT OR COLD). IT WORKS BEST AT ROOM TEMPERATURE.
| WHEN THE BATTERY IS FULLY CHARGED, UNPLUG THE CHARGER FROM THE MAINS AND REMOVE THE BATTERY.
****| KEEP THE BATTERY CLEAN, DRY AND FREE OF OIL AND GREASE. ALWAYS USE A CLEAN CLOTH FOR
CLEANING. NEVER USE BRAKE FLUID, PETROL, OILBASED PRODUCTS OR ANY SOLVENT TO CLEAN THE
BATTERY.

1.3.1 Compatible Batteries.
80V AND 82V BATTERIES MADE BY GLOBE TOOLS CAN BE USED WITH YOUR PCW3000-Li WINCH.
Here is a non-exclusive list of compatible battery models:

• GREENWORKS PRO 80V – 2Ah.
• GREENWORKS PRO 80V – 4Ah.
• GREENWORKS COMMERCIAL 82V – 2.5Ah.
• GREENWORKS COMMERCIAL 82V – 5Ah.
• POWERWORKS 82V – 2.5Ah.
• POWERWORKS 82V – 5Ah.
• CRAMER 82V – 3Ah.
• CRAMER 82V – 6Ah.
• STIGA VOLTAGE 80V – 2.5Ah.
• STIGA VOLTAGE 80V – 4Ah.
•  STIGA VOLTAGE 80V – 5Ah.
• BRIGGS & STRATTON 82V MAX – 2Ah.
• BRIGGS & STRATTON 82V MAX – 4Ah.
•  BRIGGS & STRATTON 82V MAX – 5Ah.

Please consult our website www.portablewinch.info for the list of compatible batteries or contact us.
1.4 Labels.
1.4.1 Serial number labels.
The serial number label can be found on the right side of the winch’s gearbox. In addition to the winch’s serial number, the fundamental specifications of your model are also found there.
Portable Winch Co. 1170, Thomas-Tremblay Sherbrooke, QC, J1G 5G5 Canada
Portable Capstan Winch Model:
Power supply: Year manufactured:
Pulling force: Serial number:
Rated lifting capacity: Classification. Rope: min. break force: 0 max. diameter:
1.4.2 Engine label. 1.4.3 Line installation label. This label is placed on the winch’s housing. It indicates the installation direction of the line for the Portable Capstan WinchTM.
1.4.4 Hearing protection label. 44-0185: We recommend wearing hearing protection when using the Portable Capstan WinchTM.
1.5 Safety information.

| DO NOT ALLOW CHILDREN TO USE THE PORTABLE CAPSTAN WINCHTM. KEEP CHILDREN AND  NIMALS OUTSIDE OF THE WORK ZONE.
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| NEVER ALLOW AN UNTRAINED PERSON TO USE THE PORTABLE CAPSTAN WINCH TM. MAKE SURE THAT THEY ARE AWARE OF THE SAFETY AND USAGE INSTRUCTIONS AND HAVE READ THIS MANUAL.
| INFORM ALL USERS OF THE SAFETY AND USAGE INSTRUCTIONS.
| FAMILIARISE YOURSELF WITH THE OPERATION OF THE PRODUCT AND THE SECURITY INSTRUCTIONS BEFORE STARTING WORK WITH THE PORTABLE CAPSTAN WINCH TM.
| MAKE SURE THAT YOUR CLOTHING CANNOT GET CAUGHT IN THE MOVING PARTS OF THE PORTABLE
CAPSTAN WINCHTM.
| CLEAN AND/OR REPLACE ALL SECURITY LABELS THAT ARE DIRTY, DETERIORATED, UNREADABLE OR TORN.
| ALWAYS KEEP ONLOOKERS OUTSIDE OF THE WORK ZONE.
| WHEN WINCHING THEREFORE WHEN THE ROPE IS UNDER TENSION MAKE SURE NO ONE IS WITHIN 5
METERS OF THE LOAD OR ROPE.
| NEVER PULL ROLLING MATERIAL THAT RISKS ROLLING OUT OF YOUR CONTROL.
| THE PORTABLE CAPSTAN WINCHTM IS NOT DESIGNED TO LIFT LOADS OR PEOPLE.
| WE RECOMMEND THAT YOU WEAR HEARING PROTECTION DURING USE.
| ALWAYS KEEP VISUAL CONTACT BETWEEN THE USER AND THE SPECTATORS TO ENSURE GOOD
COMMUNICATION.

Checks before use

2.1 On receiving.
Inspect the box to detect any obvious damage. If a part is missing or damaged, notify the carrier immediately.
2.2 Batterie.
THE BATTERY IS ONLY HALF-CHARGED AT THE TIME OF PURCHASE. BEFORE USING YOUR PORTABLE CAPSTAN WINCH TM FOR THE FIRST TIME, FOLLOW ALL THE INSTRUCTIONS AND GUIDELINES INDICATED IN THE BATTERY AND CHARGER SUPPLIER GUIDES. REMOVE THE BATTERY BEFORE STORING THE PORTABLE CAPSTAN WINCH TM FOR A LONG PERIOD. BEFORE REUSING THE PORTABLE CAPSTAN WINCHTM
AGAIN, CHARGE THE BATTERY AGAIN FOR AT LEAST ONE COMPLETE CHARGING PERIOD. THIS BATTERY INCLUDES NO MEMORY EFFECT.
2.3 Installing the battery’s protective cover.
This cover is designed to protect 4.0 – 5.0Ah batteries located outside the housing from rain.
The cover is supplied with a spring and a short metal rod.
Perform the following operation inside a building:
A) Place the spring in the housing cavity and then the pin.
B) Place the lid in the other cavity and push the pin against the spring.
C) Position the cover holding the pin until it snaps into the housing. 2.4 Installing the battery.
Open the battery’s protective cover. Insert the battery (plastic part towards the compartment)
Hold the handle of the PORTABLE CAPSTAN WINCH TM and push the battery until you hear a “click”. Close the cover. 2.5 To remove the battery. Press the battery release button located above the battery. This allows the battery to easily be removed from the device.
Hold the handle to remove the battery.
2.6 Starting the engine.
The engine controls can be found on the engine’s housing, above the battery cavity.

A)| | Operation of the unit: Press twice to turn on and press again to turn off.
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B)| | Press to select the speed of the engine.

Once = 8.1 m/minute.
Twice = 9.9 m/minute.
3 times = 11.6 m/minute.
Note : A higher speed reduces the battery’s operating time. THE LITHIUM- ION BATTERY IS FITTED WITH AN INTERNAL BREAKER WHICH WILL AUTOMATICALLY STOP THE DEVICE IN CASE OF OVERLOAD. IF THIS HAPPENS, TURN THE DEVICE OFF BY PRESSING BUTTON “A” (SEE ILLUSTRATION).
2.7 Capstan drum.
Your Portable Capstan WinchTM is equipped with Drum 76 mm in diameter.
2.8 Space between drum and rope guide.
Wear on the rope guide or drum may create a gap between the two parts that could damage the rope. Replace the rope guide and/or drum if necessary.

Using the winch

MOST PULLING SITUATIONS PRESENT POTENTIAL DANGERS!
3.1 Rope.
3.1.1 Type of rope.
Only use a line with low elasticity. We recommend a double braid polyester line.
Min., max. and recommended diameters:

• Min : 10 mm
• Max : 12-13 mm
• Recommended : 10 mm

Contact us if you have any questions about rope types.
DO NOT USE A 3-STRAND YELLOW POLYPROPYLENE LINE!

• POLYPROPYLENE AND POLYETHYLENE LINES ARE DANGEROUS FOR PULLING DUE TO THEIR ELASTICITY AND THEIR LOW MELTING POINT.
•  MAKE SURE THAT THE LINE IS NOT DAMAGED AND OFFERS ADEQUATE RESISTANCE FOR THE LOAD TO BE PULLED.

STRETCHING = DANGER!

• STRETCHING THE LINE MAY CAUSE SERIOUS INJURY. BE CAREFUL WHEN RELEASING THE TENSION IN THE LINE.
•  ALL LINES STRETCH: INCREASED LENGTH: THE MORE THE LINE IS PULLED, THE MORE IT STRETCHES.
• STRETCHING THE LINE MAY CAUSE THE LOAD TO MOVE IN AN UNEXPECTED AND DANGEROUS MANNER.
• STRETCHING THE LINE MAY CAUSE IT TO RELAX AND MOVE BACKWARDS QUICKLY, PULLING YOUR HAND TOWARDS THE WINCH OR CAUSING SEVERE BURNS. NEVER WIND THE LINE AROUND YOUR HAND.

ALWAYS WEAR GLOVES.
3.1.2 Rope maintenance.
PERFORM A VISUAL INSPECTION OF THE LINE BEFORE EACH USE. IF IT SHOWS OBVIOUS SIGNS OF WEAR (STRANDS CUT, EXCESSIVE ABRASION) THEN CHANGE IT.
IF YOUR LINE IS DIRTY, CLEAN IT. A DIRTY LINE CAN QUICKLY BECOME DAMAGED AND CAUSE PREMATURE WEAR OF PARTS WHICH COME INTO CONTACT WITH IT.
3.1.3 Recommended knots. You must attach the load to the end of the line. Although a simple knot may sometimes suffice, we recommend using a bowline knot (fig. 1). This knot holds approximately 70% of the line’s capacity while most knots reduce the line’s capacity by 50% or more. Additionally, it may be easy to untie even after pulling a heavy load.
Even better, a double bowline knot (fig. 2) allows you to maintain approx. 75% of the line’s capacity. 3.2 Anchoring the winch.
OPTION 1 : In most cases, the winch is anchored to a fixed object using a polyester sling or one of our optional anchors and the line is attached to the object you are trying to move. The latter is moved towards the winch as the winch pulls the line.
OPTION 2 : Sometimes, the winch can be anchored to the object you want to move and the line is attached to a fixed object. The winch and the object being moved are then pulled towards the line’s anchoring point. This method is useful when you guide the load while operating the winch.
Your winch is supplied with a polyester sling. To anchor the winch, wind it around the anchoring point with the sling. Insert the sling in each of the two safety hooks located on the back of the winch (fig.1). Place the winch in the direction of the load to be pulled. When the winch is switched on, it will attempt to align itself with the load. The friction of the sling against the anchor may prevent correct alignment; in this case, release the tension in the line and move the sling so that the tension is distributed over the two hooks equally.

| WHAT NOT TO DO: WHEN YOU INSTALL THE SLING TO ANCHOR THE WINCH, AVOID A FULL TURN AROUND AN ANCHORING POINT (FIG, 2). THIS WILL PREVENT THE WINCH FROM ALIGNING ITSELF WITH THE LOAD CORRECTLY. THIS WILL ALSO APPLY UNEVEN TENSION TO EACH OF THE HOOKS.
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| AVOID INSTALLING THE SLING ON SHARP CORNERS WHICH ARE LIKELY TO DAMAGE THE POLYESTER SLING. WHEN YOU USE A POLE, A TREE OR A STUMP AS AN ANCHORING POINT, INSTALL THE SLING CLOSE TO THE BASE.
| ANCHORING AROUND A STUMP REQUIRES SPECIAL ATTENTION TO AVOID THE SLING SLIPPING OFF THE TOP OF THE STUMP.
| ENSURE THAT THE ANCHORING POINT IS ABLE TO WITHSTAND THE WINCHING WITHOUT BREAKING, BEING EXTRACTED OR BECOMING DAMAGED.

We also offer a wide range of anchoring accessories for our capstan winches. Visit www.portablewinch.info
3.4 Installing the rope.
THE CORRECT DIRECTION WHEN DEPLOYING THE LINE IS THE KEY TO THE SAFE USE OF THE WINCH.
The wide range of situations encountered during pulling prevents us from giving specific instructions for all situations; however, you should consider the following points:
3.4.1 Rope.
Use a line with a low elasticity in good condition with a minimum diameter of 10 mm and a maximum diameter of 12 -13 mm with good knots. We highly recommend the bowline knot (see section 3.1.3). Use pulleys to divert the line and increase the pulling power when the load approaches or exceeds the winch’s pulling capacity.
3.4.2 Pulley.
The use of a pulley at a short-distance from the winch offers several benefits:

• Provides an angle allowing the load to be slightly raised to reduce friction;
• Maintains the winch in near horizontal position;
• Keeps the winch and the operator away from the load’s trajectory.

3.4.3 Direction.
Install the line so that it doesn’t rub against any objects during pulling. Try to install the line so that the front of the load is slightly raised. Never pull downwards or through obstacles.
IN GENERAL, IF THE LINE TOUCHES THE GROUND DURING PULLING THEN THE SETUP IS INCORRECT.
3.4.4 On a slope.
DO NOT PULL A LOAD DOWN A SLOPE TOWARDS THE WINCH BECAUSE THE LOAD MAY SLIDE TOWARDS YOU BEFORE YOU CAN STOP IT. IN THIS CASE, USE A PULLEY AT THE BOTTOM OF THE SLOPE AND POSITION THE WINCH FURTHER BACK AWAY FROM THE AXIS OF THE LOAD.
3.5 Pulling a load.
CHECK THE POSITION OF THE WINCH, THE STATE OF THE LINE, THE STRENGTH OF THE ANCHORING POINT, KNOTS, HOOKS AND/OR SHACKLES TO AVOID INJURIES AND MATERIAL DAMAGE.
WATCH THE ANCHOR WHILE WINCHING. POSITION YOURSELF TO AVOID BEING HIT IF THE ANCHOR MOVES.
3.5.1 Winding the line around the capstan drum.
NEVER PLACE YOUR HANDS CLOSE TO THE LINE GUIDE, CAPSTAN DRUM AND GUIDE PULLEY WHEN THE ENGINE IS RUNNING.

1. Thru entry hook then under the drum.
2. Wrap the line around the drum (3 or 4 turns).
3. Take the line behind the exit hook.
4. Keep your distance from the winch (approx. 1 m) and pull slowly and horizontally on the line until the line’s slack is taken up and you feel tension in the line.
5. Inspect your installation to make sure that the anchoring of the winch and the entry hook are aligned with the line.
6. Check that the line does not rub against objects in its trajectory; if you want to increase the pulling speed, press the speed button once or twice again.

Note : A high speed reduces the battery’s operating time. 3.5.2 Pulling.
When pulling, position yourself so that you can see the winch and  the load. Pull on the line HORIZONTALLY. The tension you exerton the line keeps the winch level.
DO NOT WRAP THE LINE AROUND YOUR HANDS OR YOUR BODY! ALSO, BEWARE OF BUILT-UP TENSION CLOSE TO YOU AND MAKE SURE THAT YOU ARE A SAFE DISTANCE FROM THIS ACCUMULATION.
KEEP AN EYE ON THE CAPSTAN DRUM DURING OPERATION AND MAKE SURE THAT THE LINE DOES NOT CROSS THE LATTER. IF THIS  OCCURS, RELEASE THE TENSION IN THE LINE, STOP THE ENGINE AND REMOVE THE KINK.
3.5.2.1 If the line slips.
If the line slips on the drum while you are pulling, add a turn of line around the drum (4th turn). The engine will stop when the winch reaches its maximum capacity. A warning will be audible and the LEDs will flash four times. You should then repeat the installation (add pulleys) or “cradle” the load (see next section).
3.5.2.2 To “cradle” the load.
Pull sharply for a brief moment and release the tension in the line. Then return the tension to the line and repeat as required.
BE CAREFUL WHEN USING THE LOAD ”CRADLING” METHOD. THIS METHOD MAY CAUSE RAPID WEAR TO THE LINE DUE TO THE HEAT CREATED ON THE DRUM.
IF THE WINCH PULLS THE LINE AND THE LOAD DOESN’T MOVE (OFTEN WHEN A VERY LONG LINE IS BEING
USED), THE LINE STRETCHES AND THE BREAKING POINT MAY BE REACHED CAUSING IT TO SUDDENLY COME BACK ON TO YOU. SLOWLY RELEASE THE TENSION IN THE LINE BUT BEWARE OF THE BUILT-UP TENSION: THE LINE MAY QUICKLY GET AWAY FROM YOU CAUSING
BURNS OR TAKING YOU TOWARDS THE WINCH.
3.5.2.3 To take a break during pulling.
Slowly release the tension in the line and allow it to slide over the drum.
NEVER ALLOW THE LINE TO SLIDE OVER THE DRUM FOR MORE THAN A FEW SECONDS WHEN A LOAD IS ATTACHED – THE HEAT CREATED BY THE FRICTION COULD MELT OR DAMAGE THE LINE.
3.5.2.4 If it is essential to keep the tension in the line at startup.
You can use a blocker or a Prusik knot connected to your anchoring point to maintain the tension in the line. You can also use a selflocking pulley PCA-1271 or PCA-1272. They are particularly useful for pulling rolling objects and for directional felling. 3.5.2.5 If your rope is too short.
If your line is too short, connect two lines together:

1. Fig. 1-1: Use 2 bowline knots to link your two lines together.

2. Fig. 1-2: Allow approx. 1 m (3′) of line to exceed the knot of the line pulling the load. This length of line will be used for pulling when the knot is undone.

3. Fig. 2: Stop the winch before the knots reach the winch; they will not be able to pass through and the line will become tangled.

4. Release the tension in the line.
   Attach the load to a fixed point if necessary.

5. Untie the line’s knot and use the remaining length to wind it around the drum and restart the winch again.

3.5.2.6 Stopping the winch.

1. Gradually release the tension to gradually lower the winch towards the ground;
2. Press the on/off button.

DO NOT TOUCH THE CAPSTAN DRUM AFTER USE. IT MAY BE HOT AND BURN YOUR SKIN.

Maintenance

4.1 Cleaning.
When your work is complete, clean and dry the winch.
DURING CLEANING, CHECK THE WINCH, THE HOOKS, THE LINE AND THE POLYESTER SLING FOR ANY DAMAGE OR SIGNS OF WEAR.
Regularly remove the capstan drum and clean around the shaft. Any accumulated debris may damage the seal. Brush the shaft with a little oil to avoid corrosion. 4.2 Lubrification.
The gearbox is lubricated in the factory and thus should not require lubrication or maintenance. If oil losses become apparent, check the oil level by placing the winch on a level surface and unscrew the cap. Use an 8 mm hexagonal key.
When tipping the winch forwards, a little oil may escape through the hole. If required, you can add SAE80W90EP gear oil.
4.3 Charger and battery.
4.3.1 Charger.
THE BATTERY IS NOT FULLY CHARGED. IT IS  RECOMMENDED TO CHARGE THE BATTERY FULLYBEFORE THE FIRST USE TO ACHIEVE MAXIMUM OPERATING TIME. THIS LITHIUM-ION BATTERY HAS NO MEMORY AND CAN BE CHARGED AT YOUR DISCRETION.
4.3.1.1 Charging.
If the battery has been stored with little charge or with no charge for a long period, the charger enters restart mode which takes 20 hours for the battery to be fully charged.
This prolongs the life of the battery. Once fully charged, standard charging is available next time.
Any discharged battery requires a cooling period which is mentioned in the battery user manual.

• Plug the charger into the mains.
• Insert the battery into the charger.

This is a diagnostic charger. The LED will flash in a specific order to indicate the battery’s current status. (See figure).  Never leave the battery on the charger once it is fully charged and ready to use.
4.3.1.2 Fault indication.
When the battery is inserted in the charger and the LEDs flash red, remove the battery from the charger for a minute and then insert again.

• If the LEDs flash green, this means that the battery is charging normally.

•  If the LEDs still flash red, remove the battery and unplug the charger again.
  Wait a minute, then plug the charger in again and reinsert the battery. If the LEDs flash green, this means that the battery is charging normally.

•  If the LEDs flash red, the battery is defective and must be replaced.

4.3.2 Battery.
4.3.2.1 Charge verification.
If the battery does not charge correctly :

•  Check the socket using another device. Make sure that power is reaching the socket.
• Check that the contacts on the charger have not been short-circuited by debris or foreign objects.

IF THE AMBIENT TEMPERATURE IS UNUSUAL, MOVE THE CHARGER AND THE BATTERY TO SOMEWHERE WHERE THE TEMPERATURE IS BETWEEN 7° AND 40 °C (45 AND 104 ºF).
iF THE BATTERY IS INSERTED IN THE CHARGER WHEN IT IS WARM OR HOT, THE RED LEDs MAY COME ON. IF THIS HAPPENS, ALLOW THE BATTERY TO COOL AWAY FROM THE CHARGER. THE BATTERY MAY BE CHARGED NORMALLY ONCE A NORMAL CHARGING TEMPERATURE IS ACHIEVED.
REFER TO THE CHARGER AND BATTERY MANUAL FOR MORE INFORMATION.
4.3.3 Storage.
Storing the battery for more than 30 days:

•  Remove the battery from the device.
• Storage the device in a location where the temperature is between 7 ̊C et 40 ̊C (45 and 104 ºF).

4.4 Motor.
1 kW DC brushless electric motor.

Additional information

5.1 Error codes.
Error codes are generated to identify the cause of the stoppage the LEDs flash repeatedly. Here are the most common codes:

control card.Or loss of communication during the current phase.
Surge protection| 4| Therrentrosi<ceeds the maximum admissible
Low-voltage protection| 5| The battery charge ecchhaartge is battery).

5.2 Disposing of the battery.
**** THE DEVICE’S BATTERY CONTAINS LITHIUM-ION WHICH IS A TOXIC SUBSTANCE.
ALL TOXIC MATERIALS MUST BE DISPOSED OF IN ACCORDANCE WITH DIRECTIVES TO AVOID CONTAMINATING THE ENVIRONMENT.
BEFORE DISPOSING OF A DAMAGED OR END-OF-LIFE LITHIUM-ION BATTERY, CONTACT YOUR LOCAL WASTE DISPOSAL FACILITY FOR MORE INFORMATION AND THE APPROPRIATE GUIDELINES. TAKE THE BATTERIES TO THE LOCAL RECYCLING AND LANDFILL CENTER AUTHORIZED TO DISPOSE OF LITHIUM-ION BATTERIES. IF THE BATTERY IS CRACKED, EVEN IN THE ABSENCE OF A LEAK. YOU MUST NOT CHARGE OR USE IT. YOU SHOULD REMOVE IT AND REPLACE IT WITH A NEW BATTERY. DO NOT TRY TO REPAIR IT!
This avoids injuries and risks of fire, explosion or electric shock or contaminating the environment:

• Cover the battery’s terminals using resistant adhesive tape.
• Never try to remove or destroy any battery component.
• Do NOT open the battery.
• Should a leak occur, the electrolyte substances released are corrosive and toxic.
• AVOID this solution coming into contact with your eyes or skin and do not swallow it.
• AVOID disposing of this type of battery with your household waste.
• AVOID burning them.
• AVOID taking then to a landfill site or any municipal solid waste facilities.
• Take them to an approved recycling or landfill center.

5.3 Accessoires.
A full range of accessories are available. Take a look at www.portablewinch.info.
5.4 Warranty.
The Portable Winch Co. winch and accessories are guaranteed against all manufacturing defects when owned by the ”original owner” as defined here below.
The “original owner” is defined as the person or entity that purchased the winch or accessories from an authorized Portable Winch Co. dealer as shown by the original invoice. The warranty is transferable if the new buyer holds a copy of the original invoice. This warranty does not apply to items sold ”as is”. The warranty does not apply to the wear parts defined as those coming into contact with the line during pulling.
The portable capstan winch is covered as follows:

• PCW3000-Li
  Commercial use: 1 year
  Private use: 5 years

Serviced by Portable Winch Co. or its retailers.
Portable Winch Co. will replace or repair, at its discretion, any faulty products. All other Portable Winch Co. accessories are covered by a one-year (1) warranty with the exception of the lines which are covered by a 3-month warranty. If you have any questions, please consult the warranty policy at www.portablewinch.info.
Extend your warranty for free
We want to thank you for your purchase. To do this, we are offering you AN ADDITIONAL ONE-YEAR (1) WARRANTY FOR FREE! It’s
easy, just register your winch at www.portablewinch.info or over the phone on 1 888 388-7855 or + 1 819 563-2193.
5.5 Troubleshooting area.
In case of unexpected problems, consult the document Troubleshooting area at www.portablewinch.info in the section Manuals and instructions.
5.6 Exploded-views.
To access the exploded view of your winch, consult Exploded views at www.portablewinch.info on the Manuals and instructions page or see the end of the manual.
5.7 Technical data.

SPEED

| SPEED 1- 8.1 m/min
SPEED 2- 10 m/min
SPEED 3- 11.6 m/min
GEARBOX| HARDENED STEEL GEARS/OIL LUBRICATION
WEIGHT (DRY)| 9,4 KG (WITHOUT BATTERY)
DIMENSIONS (OVERALL)| 30,2 cm x 31,8 cm x 31,0 cm
ROPE| DOUBLE BRAID POLYESTER WITH LOW ELASTICITY (NOT INCLUDED)
LENGTH| UNLIMITED
MINIMUM DIAMETER| 10 MM
MAXIMUM DIAMETER| 13 MM
RECOMMENDED DIAMETER| 10 MM
EMISSION-WEIGHTED SOUND PRESSURE LEVEL A LpA| 75 dB(A)
WEIGHTED SOUND POWER LEVEL A LwA| 90 dB(A)
UNCERTAINTY FACTOR INCLUDED KwA| 2.5 dB(A)
OPERATING TEMPERATURE| -17°C to 45°C

5.8 Manufacturer.
The Portable Capstan WinchesTM are manufactured by:
Portable Winch Co. 1170, rue Thomas-Tremblay
Sherbrooke, Québec, J1G 5G5
CANADA
Téléphone : +1 819 563-2193
Freephone (CAN & É.-U.): 1-888-388-7855
Fax : + 1 514 227-5196
E-mail : info@portablewinch.com
Website: www.portablewinch.info
ENGLISH IS THE ORIGINAL LANGUAGE OF THIS DOCUMENT
5.9 Authorized representative EU.

• VONBLON Maschinen GmbH Landstraße 28, 6714 Nüziders, Autrich

Declaration of Conformity
In accordance with UK Government Guidance

1. Product Model / Type:
   a. Product:| Portable Capstan Winches
   ---|---
   b. Model:| PCW3000-Li — motor: 1.0kW
   c. Batch/Serial:| 32210001 and up
   d. Specifications:| Designed for pulling objects at angles ± 45° angle from horizontal plane
2. Manufacturer:
   a. Name:| Portable Winch Co.
   ---|---
   b. Address:| 1170 Thomas-Tremblay St., Sherbrooke, QC CANADA J1G 5G5
3.  This declaration is issued under the sole responsibility of the product manufacturer.
4. The object of the declaration described above is in conformity with the relevant UK Statutory Instruments and their amendments:
   2008 No 1597| The supply of Machinery (Safety) Regulations 2008
   ---|---
   2016 No 1091| The Electromagnetic Compatibility Regulations 2016
   2012 No 3032| The Restriction of the Use of Hazardous Substances in Electrical and Electronic Equipment Regulations 2012
   2001 No 1701| Noise Emission in the Environment by Equipment for use Outdoors Regulation 2001
5. We hereby declare that the product described above, to which this declaration of conformity refers to, is in conformity with the essential requirements of the following standards:
   Reference & Date| Title
   ---|---
   EN 14492-1: 2006| Power Driven Winches
   EN ISO 12100: 2010| Safety of Machinery – General principles for design- Risk assessment and risk reduction
   ISO 19472:2006| Machinery for forestry- Winches- Dimensions, performance & safety
6. Additional Information: The technical documentation for the machinery is available in the UK from:
   Company:| Fletcher Stewart (Stockport) Limited
   ---|---
   Address:| Newby Rd Ind Est., Stockport, Cheshire, UK SK7 5DA
   Contact:| www.fletcherstewart.co.uk
   Signed for & on behalf of:| Portable Winch Co.
   Place of issue:| Sherbrooke, QC, Canada
   Date of Issue:| 7/22/2021
   Name: Function:| Pierre Roy
   Signature:| Managing Director

www.portablewinch.info
info@portablewinch.com
1 888 388-7855 / +1 819 563-2193
Rev: 03 (2022-01-31) 44-0188https://www.portablewinch.com/collections /manuals-and-instructions/products/user-manual-for-pcw3000-li
Designed and published in Canada

References

• Portable Winch Co.

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