PANDUIT CP-991 Bowl-Fed Strip and Crimp

INSTRUCTION

The CP-991 and CP-992 represent the next level of automated, high-volume ferrule crimping systems. Utilizing pneumatic power, quick-change tooling, and easy-to-use automation, these vibratory bowl-feed systems strip a single insulated conductor and apply a loose piece ferrule, all within 1.3 seconds. The automated stripping and crimping action is up to 6X faster than manual crimping; increasing productivity while reducing repetitive motion injuries. The two systems allow for a large variety of loose piece ferrule size and pin length options. The CP-991 system crimps 24 – 12 AWG (0.5mm² – 2.5mm²) DIN compliant ferrules with 6 -12mm length pins. The CP-992 system crimps larger 12 – 8 AWG (4.0mm² – 10mm²) DIN compliant ferrules with 10 -12mm length pins. The CP-991 and CP-992 tool’s performance is maximized in high volume wire harness and control panel applications. The ferrules and crimps produced with the tools meet industry standards including: UL486F, IEC 60999-1, and IPC/WHMA-A-620.

Quick Reference For Recommended Tooling

TOOLS

Manual Crimp Tool

• Part Number: CT-1160 and CT-1170

Key Features and Benefits:

• • Consistent control-cycle crimping
  • Ergonomic handles
  • Low investment cost

Battery Operated Crimp Tool

• Part Number: CT-2300/ST

Key Features and Benefits:

• • Fast Intelligent Notification Software (FINS)
  • Consistent control-cycle crimping with fast cycle time
  • Erognomic trigger and grip

Manual Crimp Tool

• Part Number: CT-1000

Key Features and Benefits:

• • 3-in-1 design for cutting, stripping and crimping
  • Ferrules stored in handle for installation convenience
  • Light-weight body

Semi-Automated Ferrule Strip and Crimp Tool

• Part Number: CP-881

Key Features and Benefits:

• • Automated processing delivers:
  • Wire stripping
  • Ferrule placement
  • Ferrule crimping
  • Over six times faster than manual production
  • Process cycle time 1.5 seconds
• Continuously Molded Ferrules
  • Size 20 – 14 AWG (0.5 – 2.5 mm²)
  • Mini-reels of 500 to 1000 pieces
  • Bulk reels of 1500 to 3000 pieces
  • Reduces production changeover and downtime
• Quick setup and changeover
  • Ferrule applicator and wire stripping die sets are designed to easily be removed and installed
  • Provides product changeover in less than ten seconds to improve productivity and reduce setup time
• Digital LCD cycle counter with reset button
• Lightweight with built-In carrying handle for ease of movement

Fully Automated Wire Processing and Ferrule Crimping on Reel

• Part Number: UNI-M (APM-MRSP1516JVD)

Key Features and Benefits:

• Single internal die set
• Funnel entry wire inserter kits
• Optional spacer blocks
• Split cycle function
• Cycle counter

• 24-10 AWG ferrules*

Complete Your Installation Solution With

Reel Smart Automated Termination System

Wire termination methods are labor intensive requiring the use of hand tools which provide: slower production, a less reliable electrical connection, and an increased risk of repetitive motion injuries. With competitive automation systems, each terminal requires a separate tooling applicator adding cost and complexity to the operation. The Panduit Reel Smart™ Automated Termination System provides a safe, reliable, and efficient electrical termination with the flexibility of a single tooling applicator. Your production will receive all the benefits of maximized productivity, operator safety, reliability, and tooling options that provide flexibility and versatility.

CA9 EZAIR™ Universal Applicator Technical Data

Electrical Crimp Press

Panduit® Reel Smart™ products partner with Schleuniger electric presses to provide one of the best termination systems in the market. The Schleuniger UniCrimp 200 and UniCrimp 100 bench presses are designed to crimp wire sizes up to 10 AWG (6mm²). These presses are fast, quiet, and safe while providing the necessary force to deliver a quality crimp connection. The UniCrimp 200 press comes loaded with high end features like split cycle and adjustable crimp speed. The UniCrimp 100 is a simple, low cost crimping press providing high quality on an affordable price.

UniCrimp 200 Overview:

• Economic and user-friendly
• Quick-release applicator base for easy change-over
• Adjustable crimp speed
• Standard tool-less, incremental crimp height adjustment (micro-adjust)
• Split cycle capability for closed barrel contacts
• Used with both Panduit CA9 and CA-800EZ
• Terminates all Panduit Reel Smart terminals and ferrules

Technical Data

Ordering Information

Ferrules

Terminals

Documents / Resources

| PANDUIT CP-991 Bowl-Fed Strip and Crimp [pdf] User Manual
CP-991, CP-992, Bowl-Fed Strip and Crimp
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References

• Panduit | Panduit Limited Product Warranty

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